Anaerobic-aerobic processes for the treatment of textile dyeing wastewater containing three commercial reactive azo dyes: Effect of number of stages and bioreactor type

Techno-environmental and economic assessment of color removal strategies from textile wastewater

The textile industry is one of the most chemical-intensive processes, resulting in the unquestionable pollution of more than a quarter of the planet's water bodies. The high recalcitrant properties of some these pollutants resulted on the development of treatment technologies looking at the larger removal efficiencies, due to conventional systems are not able to completely remove them in their effluents. However, safeguarding the environment also implies taking into account indirect pollution from the use of chemicals and energy during treatment. On the other hand, the emerged technologies need to be economically attractive for investors and treatment managers. Therefore, the costs should be kept under control. For this reason, the present study focuses on a comparative Life Cycle Assessment and Life Cycle Costing of four scale-up scenarios aiming at mono and di-azo reactive dyes removal from textile wastewater. Two reactors (sequencing batch reactor and two-phase partitioning) were compared for different reaction environments (i.e., single anaerobic and sequential anaerobic-aerobic) and conditions (different pH, organic loading rates and use of polymer). In accordance with the results of each scenario, it was found that the three technical parameters leading to a change in the environmental profiles were the removal efficiency of the dyes, the type of dye eliminated, and the pollutant influent concentration. The limitation of increasing organic loading rates related to the biomass inhibition could be overcame through the use of a novel two-phased partitioning bioreactor. The use of a polymer at this type of system may help restore the technical performance (84.5 %), reducing the toxic effects of effluents and consequently decreasing the environmental impact. In terms of environmental impact, this is resulting into a reduction of the toxic effects of textile effluents in surface and marine waters compared to the homologous anaerobic-aerobic treatment in a sequencing batch reactor. However, the benefits achieved for the nature comes with an economic burden related to the consumption of the polymer. It is expected that the cost of investment of the treatment with the two-phase partitioning bioreactor rises 0.6-8.3 %, depending on market prices, compared to the other analyzed sequential anaerobic-aerobic technologies. On the other side, energy and chemical consumption did not prove to be limiting factors for economic feasibility.

Axenic green microalgae for the treatment of textile effluent and the production of biofuel: a promising sustainable approach

An integrated approach to nutrient recycling utilizing microalgae could provide feasible solutions for both environmental control and energy production. In this study, an axenic microalgae strain, Chlorella sorokiniana ASK25 was evaluated for its potential as a biofuel feedstock and textile wastewater (TWW) treatment. The microalgae isolate was grown on TWW supplemented with different proportions of standard BG-11 medium varying from 0 to 100% (v/v). The results showed that TWW supplemented with 20% (v/v) BG11 medium demonstrated promising results in terms of Chlorella sorokiniana ASK25 biomass (3.80 g L-1), lipid production (1.24 g L-1), nutrients (N/P, > 99%) and pollutant removal (chemical oxygen demand (COD), 99.05%). The COD level dropped by 90% after 4 days of cultivation, from 2,593.33 mg L-1 to 215 mg L-1; however, after day 6, the nitrogen (-NO3-1) and total phosphorus (TP) levels were reduced by more than 95%. The biomass-, total lipid- and carbohydrate- production, after 6 days of cultivation were 3.80 g L-1, 1.24 g L-1, and 1.09 g L-1, respectively, which were 2.15-, 2.95- and 3.30-fold higher than Chlorella sorokiniana ASK25 grown in standard BG-11 medium (control). In addition, as per the theoretical mass balances, 1 tonne biomass of Chlorella sorokiniana ASK25 might yield 294.5 kg of biodiesel and 135.7 kg of bioethanol. Palmitic acid, stearic acid, and oleic acid were the dominant fatty acids found in the Chlorella sorokiniana ASK25 lipid. This study illustrates the potential use of TWW as a microalgae feedstock with reduced nutrient supplementation (20% of TWW). Thus, it can be considered a promising feedstock for economical biofuel production.

Advances from conventional to biochar enhanced biotreatment of dyeing wastewater: A critical review

DW (Dyeing wastewater) contains a large amount of dye organic compounds. A considerable proportion of dye itself or its intermediate products generated during wastewater treatment process exhibits CMR (Carcinogenic/Mutagenic/Toxic to Reproduction) toxicity. Compared with physicochemical methods, biological treatment is advantageous in terms of operating costs and greenhouse gas emissions, and has become the indispensable mainstream technology for DW treatment. This article reviews the adsorption and degradation mechanisms of dye organic compounds in wastewater and analyzed different biological processes, ranging from traditional methods to processes enhanced by biochar (BC). For traditional biological processes, microbial characteristics and communities were discussed, as well as the removal efficiency of different bioreactors. BC has adsorption and redox electron mediated effects, and coupling with biological treatment can further enhance the process of biosorption and degradation. Although BC coupled biological treatment shows promising dye removal, further research is still needed to optimize the treatment process, especially in terms of technical and economic competitiveness.

Bicarbonate-Hydrogen Peroxide System for Treating Dyeing Wastewater: Degradation of Organic Pollutants and Color Removal

The textile industry is a global economic driving force; however, it is also one of the most polluting industries, with highly toxic effluents which are complex to treat due to the recalcitrant nature of some compounds present in these effluents. This research focuses on the removal of Chemical Oxygen Demand (COD), color, Total Organic Carbon (TOC), and Ammoniacal Nitrogen (N-NH3) on tannery wastewater treatment through an advanced oxidation process (AOPs) using sodium bicarbonate (NaHCO3), hydrogen peroxide (H2O2) and temperature using a central composite non-factorial design with a surface response using Statistica 7.0 software. All experiments used a 500 mL reactor with 300 mL of tannery wastewater from a company in Cúcuta, Colombia. The physicochemical characterization was done to determine the significant absorbance peaks about the color in the wavelengths between 297 and 669 nm. Statistical analysis found that the concentration of NaHCO3 affects the removal of color and N-NH3; however, it did not affect COD and TOC. The optimal process conditions for removing the different compounds under study were: NaHCO3 1 M, H2O2 2 M, and 60 °C, with efficiencies of 92.35%, 31.93%, 68.85%, and 35.5% N-NH3, COD, color, and TOC respectively. It can be concluded that AOPs using H2O2 and NaHCO3 are recommended to remove color and N-NH3.

Anaerobic Membrane Bioreactor (AnMBR) for the Removal of Dyes from Water and Wastewater: Progress, Challenges, and Future Perspectives

The presence of dyes in aquatic environments can have harmful effects on aquatic life, including inhibiting photosynthesis, decreasing dissolved oxygen levels, and altering the behavior and reproductive patterns of aquatic organisms. In the initial phase of this review study, our aim was to examine the categories and properties of dyes as well as the impact of their toxicity on aquatic environments. Azo, phthalocyanine, and xanthene are among the most frequently utilized dyes, almost 70–80% of used dyes, in industrial processes and have been identified as some of the most commonly occurring dyes in water bodies. Apart from that, the toxicity effects of dyes on aquatic ecosystems were discussed. Toxicity testing relies heavily on two key measures: the LC50 (half-lethal concentration) and EC50 (half-maximal effective concentration). In a recent study, microalgae exposed to Congo Red displayed a minimum EC50 of 4.8 mg/L, while fish exposed to Disperse Yellow 7 exhibited a minimum LC50 of 0.01 mg/L. Anaerobic membrane bioreactors (AnMBRs) are a promising method for removing dyes from water bodies. In the second stage of the study, the effectiveness of different AnMBRs in removing dyes was evaluated. Hybrid AnMBRs and AnMBRs with innovative designs have shown the capacity to eliminate dyes completely, reaching up to 100%. Proteobacteria, Firmicutes, and Bacteroidetes were found to be the dominant bacterial phyla in AnMBRs applied for dye treatment. However, fouling has been identified as a significant drawback of AnMBRs, and innovative designs and techniques are required to address this issue in the future.

Near-Infrared (NIR) Silver Sulfide (Ag2S) Semiconductor Photocatalyst Film for Degradation of Methylene Blue Solution

A silver sulfide (Ag₂S) semiconductor photocatalyst film has been successfully synthesized using a solution casting method. To produce the photocatalyst films, two types of Ag₂S powder were used: a commercialized and synthesized powder. For the commercialized powder (CF/comAg₂S), the Ag₂S underwent a rarefaction process to reduce its crystallite size from 52 nm to 10 nm, followed by incorporation into microcrystalline cellulose using a solution casting method under the presence of an alkaline/urea solution. A similar process was applied to the synthesized Ag₂S powder (CF/syntAg₂S), resulting from the co-precipitation process of silver nitrate (AgNO₃) and thiourea. The prepared photocatalyst films and their photocatalytic efficiency were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and UV-visible spectroscopy (UV-Vis). The results showed that the incorporation of the Ag₂S powder into the cellulose films could reduce the peak intensity of the oxygen-containing functional group, which indicated the formation of a composite film. The study of the crystal structure confirmed that all of the as-prepared samples featured a monoclinic acanthite Ag₂S structure with space group P₂₁/C. It was found that the degradation rate of the methylene blue dye reached 100% within 2 h under sunlight exposure when using CF/comAg₂S and 98.6% for the CF/syntAg₂S photocatalyst film, and only 48.1% for the bare Ag₂S powder. For the non-exposure sunlight samples, the degradation rate of only 33-35% indicated the importance of the semiconductor near-infrared (NIR) Ag₂S photocatalyst used.

Performance Evaluation of a Hybrid Enhanced Membrane Bioreactor (eMBR) System Treating Synthetic Textile Effluent

The textile industry produces a high volume of wastewater rich in toxic and harmful chemicals. Therefore, it is necessary to apply wastewater treatment methods such as membrane bioreactor (MBR) to achieve high efficiency, process stability, small footprint, and low maintenance costs. This work performed a study on a synthetic textile wastewater treatment using an enhanced membrane bioreactor (eMBR) equipped with two anoxic and one aerobic reactor and a UV disinfection unit. The results showed 100% removal of total suspended solids, 81.8% removal of chemical oxygen demand, and 96% removal of color. The SEM analysis indicated that the pores of the membrane were blocked by a compact and dense gel layer, as observed by the presence of the fouling layer. According to these results, an eMBR hybrid system is a suitable option for treating synthetic textile wastewater. Opportunities to increase the efficiencies in the removal of some pollutants, as well as stabilizing and standardizing the process are the improvements which require further investigations.