Poly(vinylidene fluoride) membranes prepared via nonsolvent induced phase separation combined with the gelation

Effect of chitosan crosslinking time on the structure and antifouling performance of polyvinylidene fluoride membrane by surface gelation-immersion precipitation phase inversion

Polyvinylidene fluoride (PVDF) porous membrane was prepared by a two-step method of surface gelation-immersion precipitation phase inversion. Chitosan/acetic acid solution and glutaraldehyde aqueous solution were sequentially sprayed onto the surface of the PVDF solution film, with chitosan crosslinking and gelation occurring simultaneously on the film surface. The solution film was then immersed in a coagulation bath to obtain a modified PVDF porous membrane. The effect of the crosslinking time of chitosan and glutaraldehyde on the structure and properties of the PVDF porous membrane was discussed. The results showed that with the prolongation of crosslinking time, the surface structure of the membrane changed from a dense skin layer to a porous structure; the porosity and the mean pore size of the modified PVDF membranes increased first and then decreased, and the contact angle gradually decreased. When the crosslinking time extended to 15 min, the water flux of modified membrane (M153) reached a maximum value. BSA dynamic cyclic filtration experiment showed that the retention rate (R) of the modified membrane was significantly improved, compared to 68.3% retention rate of the blank membrane (M000), but the crosslinking time had little effect on the retention rates of the four modified membranes. The antifouling data showed that the flux recovery rate of the blank membrane was 73.0%, while the flux recovery rate of the modified membrane can reach as high as 84.40%, and the irreversible pollution rate of the blank membrane was 27.7%, while the irreversible pollution rate of the modified membrane reduced to 15.6%. These results indicated that, after surface chitosan crosslinking, the hydrophilicity and antifouling properties of PVDF membranes were improved. PRACTITIONER POINTS: Modified PVDF membranes with crosslinking CS coating were prepared by a two-step method of surface gelation-immersion precipitation phase inversion. -OH groups and -NH2 groups of CS coating improve the hydrophilicity and the antifouling property of modified PVDF membranes. Modified PVDF membranes had larger mean pore size and higher porosity than unmodified membrane. Flux recovery rates of the modified membranes were higher than that of unmodified membrane. Pollution degree, reversible pollution rate, and irreversible pollution rate of modified membranes were lower than those of unmodified membrane.

Fabrication and Evaluation of Filtration Membranes from Industrial Polymer Waste

Polyvinylidene fluoride (PVDF) polymers are known for their diverse range of industrial applications and are considered important raw materials for membrane manufacturing. In view of circularity and resource efficiency, the present work mainly deals with the reusability of waste polymer 'gels' produced during the manufacturing of PVDF membranes. Herein, solidified PVDF gels were first prepared from polymer solutions as model waste gels, which were then subsequently used to prepare membranes via the phase inversion process. The structural analysis of fabricated membranes confirmed the retention of molecular integrity even after reprocessing, whereas the morphological analysis showed a symmetric bi-continuous porous structure. The filtration performance of membranes fabricated from waste gels was studied in a crossflow assembly. The results demonstrate the feasibility of gel-derived membranes as potential microfiltration membranes exhibiting a pure water flux of 478 LMH with a mean pore size of ~0.2 µm. To further evaluate industrial applicability, the performance of the membranes was tested in the clarification of industrial wastewater, and the membranes showed good recyclability with about 52% flux recovery. The performance of gel-derived membranes thus demonstrates the recycling of waste polymer gels for improving the sustainability of membrane fabrication processes.

Effect of spraying polyvinyl alcohol solution on the surface of liquid film on the structure and antifouling properties of polyvinylidene membrane

Polyvinylidene fluoride (PVDF) membrane was prepared by a two-step method of surface gelation-immersion precipitation. The surface of the scraping solution film was sprayed with polyvinyl alcohol (PVA) aqueous solution to gel the film surface first, and then the liquid film was immersed in a coagulation bath for phase transformation to obtain the surface modified PVDF membrane. The effects of PVA solution with different mass fraction on the structure and properties of PVDF membrane were studied. The results showed that with the increase of spraying PVA mass fraction, the contact angle of the upper surface of PVDF membranes gradually decreased, the porosity and mean pore size of PVDF membranes gradually increased, and the crystallinity of PVDF membranes gradually decreased. The pores on upper surface of the membranes first increased and then decreased, and the finger-like macropore structure appeared inside the membranes, the water flux first increased and then decreased, and the rejection rate increased. Dynamic cycle filtration experiment of bovine serum protein (BSA) solution showed an increase in membrane flux recovery from 68.31 to 95.08% and a decrease in the irreversible fouling rate from 31.69 to 4.92%, indicating an improvement in the hydrophilicity and antifouling properties of the modified PVDF membrane.

Isoporous Polyvinylidene Fluoride Membranes with Selective Skin Layers via a Thermal-Vapor Assisted Phase Separation Method for Industrial Purification Applications

The membrane filtration process is the most widely used purification process in various industries due to its high separation efficiency, process simplicity, and low cost. Although there is a wide range of membrane products with diverse materials and pore sizes on the market, there is a technological gap between microfiltration and ultrafiltration membranes. Here we developed highly porous polyvinylidene fluoride (PVDF) membranes with a selective skin layer with a pore size range of 20 to 80 nm by using a thermal-vapor assisted phase separation method. Porous and bi-continuous sublayers were generated from spinodal decomposition induced by cooling. The overall membrane structure and pore size changed with the dope composition, while the pore size and thickness of the selective skin layer were effectively controlled by water vapor exposure. The excellent nanoparticle removal efficiencies of the prepared PVDF membranes were confirmed, indicating their potential application in high-level purification processes to remove small trace organic or inorganic impurities from various industrial fluids.

Effect of Polymer Dissolution Temperature and Conditioning Time on the Morphological and Physicochemical Characteristics of Poly(Vinylidene Fluoride) Membranes Prepared by Non-Solvent Induced Phase Separation

This work reports on the production of poly(vinylidene fluoride) (PVDF) membranes by non-solvent induced phase separation (NIPS) using N,N-dimethylformamide (DMF) as solvent and water as non-solvent. The influence of the processing conditions in the morphology, surface characteristics, structure, thermal and mechanical properties were evaluated for polymer dissolution temperatures between 25 and 150 °C and conditioning time between 0 and 10 min. Finger-like pore morphology was obtained for all membranes and increasing the polymer dissolution temperature led to an increase in the average pore size (≈0.9 and 2.1 µm), porosity (≈50 to 90%) and water contact angle (up to 80°), in turn decreasing the β PVDF content (≈67 to 20%) with the degree of crystallinity remaining approximately constant (≈56%). The conditioning time did not significantly affect the polymer properties studied. Thus, the control of NIPS parameters proved to be suitable for tailoring PVDF membrane properties.