Facile preparation of durably magnetic superhydrophobic sponge and its application in oil-water separation

Oil-recovery performance of a superhydrophobic sponge-covered disc skimmer

Frequent oil spill accidents caused by transportation, storage and usage may lead to severe damage on aquatic and ecological environments. Effective methods for rapid oil recovery are urgently in demand. Polyvinyl chloride, hydrophobic nano-SiO2, expanded graphite were separately applied to polyurethane and melamine sponge to fabricate superhydrophobic sponge material. The selected superhydrophobic sponge was introduced to establish sponge - covered disc skimmer. Oil recovery tests of the device were conducted to determine the optimum parameters. The examined operating conditions encompassed sponge thickness, immersion depth, rotational speed, oil slick thickness, operation time. The results showed that the melamine sponge modified by both polyvinyl chloride and hydrophobic nano-SiO2 exhibits super-hydrophobicity with a water contact angle of 150.3°. The absorption capacity for diesel oil can reach 53.89 g/g. The absorption capacity can still achieve 90 % of its initial capacity even after 500 extrusion-absorption separation tests. The results indicate the superiority of the superhydrophobic sponge covered surface in oil recovery over the standard steel surface regardless of the operating conditions. The recovery rate of the device can still achieve 96.4 % of its initial capacity with 95 % efficiency even after 85 h operation. The results suggest the superhydrophobic sponge - covered disc skimmer may have great application perspectives in oil spill recovery.

Facile and simple fabrication of superhydrophobic and superoleophilic MS/PDA/DT sponge for efficient oil/water separation

To overcome the problems of frequent leakage accidents during oil exploitation, a superhydrophobic and superoleophilic porous MS/PDA/DT sponge was successfully prepared via mild solvent evaporation method, and a polydopamine assisted surface coating of 1-dodecanethiol (DT) on a melamine sponge (MS) substrate. Surface structure and performance of the MS/PDA/DT sponge were characterized by Scanning Electron Microscope (SEM), Fourier transform infrared spectrometer (FTIR), and Video Optical Contact Angle (CA) metre. The results showed that the as-prepared MS/PDA/DT sponge has a high-water contact angle (WCA) of 147.2°, which is probably attributed to both the rough surface derived from in situ growth and the low surface energy due to grafting of hydrophobic 1-dodecanethiol. The durability of the as-constructed MS/PDA/DT sponge was studied by repeated abrasion tests. After 50 abrasion cycles, the superhydrophobicity of the MS/PDA/DT sponge good mechanical durability. The MS/PDA/DT sponge can effectively absorb oil with an absorption capacity of up to 24 times its weight. The superhydrophobic and superoleophilic MS/PDA/DT sponge has the potential as a promising adsorbent for oil/water separation.Highlights The MS/PDA/DT sponge was prepared via the mild solvent evaporation method.The contact angle of the MS/PDA/DT sponge was 147.2^o.The adsorption capacity of the MS/PDA/DT sponge was 24 times their weight.The cost-efficient, environmentally friendly porous materials show high oil/water separation efficiency.

Facile one-step fabrication of superhydrophobic melamine sponges by poly(phenol-amine) modification method for effective oil-water separation

Although polydopamine (PDA)-related modification is widely studied in the fabrication of superhydrophobic sponges, the high cost of dopamine limits its widespread application. To imitate PDA modification, a low-cost and facile one-step poly(phenol-amine) modification was performed on melamine sponges in this study. Low-cost catechol and diethylenetriamine (DETA) were used as the monomers, and n-dodecanethiol was used as an additive in the one-step modification. The results confirmed that the poly(phenol-amine) aggregations were successfully anchored on the sponge skeleton surface and that the aggregations were formed via the Schiff base reaction and the Michael addition reaction. Furthermore, the as-prepared sponges still showed excellent mechanical properties after modification. Additionally, the optimally modified sponge (MS-0.5) exhibited superhydrophobic properties with a contact angle value above 150° under various environments, high oil-absorption capacity for various oils and organic solvents, high continuous oil-water separation performance with efficiency greater than 98.8% in 30 cycles, outstanding demulsification performance with 99.52% toward oil-in-water emulsion, and excellent recoverability and long-term stability. Thus, this work provides a feasible facile one-step modification method that can be used in place of PDA-related modification.

Durable, magnetic-responsive melamine sponge composite for high efficiency,in situoil-water separation

The development of durable and high-performance absorbents forin situoil-water separation is of critical importance for addressing severe water pollution in daily life as well as for solving accidental large-scale oil spillages. Herein, we demonstrate a simple and scalable approach to fabricate magnetic-responsive superhydrophobic melamine sponges byin situdeposition of PDA coatings and Fe₃O₄nanoparticles, followed by surface silanization with low surface energy 1H,1H,2H,2H-perfluorooctyltriethoxysilane (PTOS) layer. The prepared melamine sponge composite (PTOS-Fe₃O₄@PDA/MF) not only exhibits a very high water contact angle of 165 ± 1.5° and an excellent ability to uptake a variety of oils and organic solvents (e.g. up to 141.1 g/g for chloroform), but also shows robust durability and superior recyclability. The PTOS-Fe₃O₄@PDA/MF sponge can also efficiently separate oils (or organic solvents) and water, as demonstrated by different model systems including immiscible oil-water solution mixture and miscible water-oil (W/O) emulsion (stabilized by surfactants). Furthermore, the PTOS-Fe₃O₄@PDA/MF sponge is able toin siturecover organics from water using a peristaltic pump, which gives it significant advantages over other traditional batch processes for oil-water separation. We believe that the PTOS-Fe₃O₄@PDA/MF sponge provides a very promising material solution to address oil-water separation, especially for the large-scale problems that have been long-time challenges with conventional sorption methods.

Construction of a hydrophobic magnetic aerogel based on chitosan for oil/water separation applications

Hydrophobic/oleophilic absorbents have been largely studied and used in recovering spilled oil. However, they still suffer from several drawbacks and two of them are poor biocompatibility and hard to thoroughly rinse. In order to address these problems, here a hydrophobic magnetic chitosan-based aerogel is fabricated via electrostatic interactions between chitosan (CS), itaconic acid (IA) and Fe₃O₄ nanoparticles and dip-coating in ethanol solution of Candelilla wax (CW). Due to the interconnected porous structure of chitosan-based aerogel, the magnetism of Fe₃O₄ nanoparticles and the hydrophobicity of CW, the prepared aerogel exhibits high absorption capacities (from 17.7 to 43.8 g/g) towards various types of organic liquids, excellent magnetic controllability with saturation magnetization of 15.93 emu/g and good water repellency with water contact angle (WCA) of 147.9°. In addition, the aerogel can also continuously separate immiscible oil/water mixtures and water-in-oil emulsions as the form of filter. More significantly, the absorbed organic liquids can be completely recovered by simply placing the aerogel in water solution of IA at 75 °C, which can avoid cleaning agent consumption. As a consequence, this renewable, biodegradable and eco-friendly oil scavenger presents a bright prospect in practical applications.

Superhydrophobic paper with mussel-inspired polydimethylsiloxane–silica nanoparticle coatings for effective oil/water separation

Although various filtration materials with (super)wetting properties have been fabricated for effective oil/water separation, eco-friendly and low-cost materials are still highly desired. This work details the facile preparation of efficient oil–water separation papers with superhydrophobic properties that successfully combine micro/nanoscale hierarchical particles and low surface energy components with porous substrates. The superhydrophilic papers were coated with a polydopamine layer and then immersed in the mixture of polydimethylsiloxane (PDMS) and hydrophobic-silica nanoparticles. The resultant paper can separate oil–water mixtures under gravity driving conditions, where heavy oil penetrates through the sample and water is collected on the surface. And the as-prepared sample had favorable separation efficiency (>99%). More importantly, the oil flux almost remained at the original value after 10 cycles, indicating excellent recyclability. In addition, the as-prepared paper exhibits good stability in acidic, alkaline and salty media.

Although various filtration materials with (super)wetting properties have been fabricated for effective oil/water separation, eco-friendly and low-cost materials are still highly desired.