Constructing a composite microfiltration carbon membrane by TiO2 and Fe2O3 for efficient separation of oil-water emulsions

Membrane-based separation technology has attracted enormous attention for oil/water emulsion treatment. Here, composite microfiltration carbon membranes (MCMs) were prepared from the precursor of phenolic resin doping with TiO2 and Fe2O3 via the processes of stereotype and pyrolysis. The functional groups, thermal stability, porous structure, microstructure, morphology, and hydrophilicity of the membrane samples were analyzed by Fourier-transform infrared spectroscopy, thermogravimetric analysis, bubble pressure method, X-ray diffraction, scanning electron microscope, and water contact angle, respectively. The effect of dopant amount on the separation performance of MCMs was investigated. The results show that a mixed matrix system is constructed by TiO2 and Fe2O3 in MCMs, which is beneficial for further optimizing the pore size, porosity, and hydrophilicity of MCMs for oily wastewater treatment by varying the dopant amount. The maximum oil rejections are achieved at 98.9% and 99.6% for MCMs with a dopant content of TiO2 and Fe2O3 at 25%, respectively. In brief, this study offers an attractive strategy for improving the separation performance of MCMs for oily wastewater.

Superhydrophobic cotton fabrics for effective removal of high-density polyethylene and polypropylene microplastics: Insights from surface and colloidal analysis

HYPOTHESIS

The use of superhydrophobic materials to remove particulate pollutants such as microplastics is still in its infancy. In a previous study, we investigated the effectiveness of three different types of superhydrophobic materials - coatings, powdered materials, and meshes - for removing microplastics. In this study, we will explain the removal process by considering microplastics as colloids and taking into account their wetting properties as well as those of a superhydrophobic surface. The process will be explained through the interactions of electrostatic forces, van der Waals forces, and the DLVO theory.

EXPERIMENTS

In order to replicate and verify the previous experimental findings on the removal of microplastics using superhydrophobic surfaces, we have modified non-woven cotton fabrics with polydimethylsiloxane. We then proceeded to remove high-density polyethylene and polypropylene microplastics from water by introducing oil at the microplastics-water interface, and we determined the removal efficiency of the modified cotton fabrics.

FINDINGS

After achieving a superhydrophobic non-woven cotton fabric (159 ± 1°), we confirmed its effectiveness in removing high-density polyethylene and polypropylene microplastics from water with a removal efficiency of 99%. Our findings suggest that the binding energy of microplastics increases and the Hamaker constant becomes positive when they are present in oil instead of water, leading to their aggregation. As a result, electrostatic interactions become negligible in the organic phase, and van der Waals interactions become more important. The use of the DLVO theory allowed us to confirm that solid pollutants can be easily removed from the oil using superhydrophobic materials.

Magnetic, self-heating and superhydrophobic sponge for solar-driven high-viscosity oil-water separation

In this work, a novel oil-adsorption sponge with superhydrophobicity was fabricated using polymer-assisted electroless deposition and dip-coating techniques for depositing a rough polydopamine layer, magnetic particles, and low surface energy polydimethylsiloxane onto the surface of a sponge skeleton. The as-prepared superhydrophobic sponge (WCA > 150° and SA < 5°) exhibited rapid adsorption behavior, large adsorption capacity (up to 50.6 times its own dry weight or above 90% of its own volume), excellent durability (above 80% of the adsorption capacity after 80 recycles), and a self-cleaning property owing to sufficient open-cell pores and superelasticity provided by the melamine-formaldehyde host as well as the hierarchical roughness and convenient magnetic recovery enabled by the polymer-assisted electroless deposition approach. The pump-, gravity-, and solar-driven oil-water separation devices based on the fabricated cubic composites were also demonstrated, particularly the separation of high-viscosity oil-water mixtures via the solar-driven mode, demonstrating the broad prospects of such modified sponges in actual applications. This study provides a new avenue for rationally designing novel oil adsorption and separation materials.

Catalytic metal-organic framework-melamine foam composite as an efficient material for the elimination of organic pollutants

Water-insoluble organic pollutants in environment, such as sea oil spill, industrial reagents, and the abused organic pesticides, bring great risks to global water systems, which thus requires effective approaches for organic pollutant elimination. In this study, we report a catalytic metal-organic framework (MOF)-melamine foam (MF) composite material (DDT-UiO-66-NH₂@MF) showing excellent oil-water separation performance and enzyme-like degradation ability toward organophosphorus pesticides. The fabrication of DDT-UiO-66-NH₂@MF is based on the immobilization of a MOF-derived nanozyme (UiO-66-NH₂) on MF sponge, and followed by the hydrophobic modification of UiO-66-NH₂ by 1-dodecanethiol (DDT). The obtained DDT-UiO-66-NH₂@MF thus displayed superhydrophobic/superhydrophilic property with a high water contact angle (WCA = 144.6°) and specific adsorption capacity toward various oils/organic solvents (62.2-119.8 g/g), which leads to a continuous oil-water separation on a simple device. In the meanwhile, owing to the enzyme-like property of UiO-66-NH₂, DDT-UiO-66-NH₂@MF also displayed good ability to hydrolyze paraoxon under mild conditions, which facilitates the elimination of toxic pesticide residuals in water systems. This work provides a simple, efficient, and green approach for the separation and treatment of water-insoluble organic pollutants, as well as expands the use of MOFs-MF sponge composite materials in environmental sustainability.

Developing a facile graphitic carbon nitride (g-C3N4)-coated stainless steel mesh with different superhydrophilic/underwater superoleophobic and superoleophilic behavior for oil-water separation

There is an increasing demand for the development of inexpensive and effective approaches for the oil-water separation due to the global concern in oil industries. The present study was conducted to fabricate graphitic carbon nitride/thermoplastic polyurethane (g-C₃N₄/TPU)-coated stainless steel meshes via the dip-coating method to investigate the capability of g-C₃N₄ nanosheets (CN-NS) in oil-water separation. CN-NS was synthesized using the polycondensation process followed by exfoliation with Hummer's method. We studied the effect of TPU and CN-NS concentration on wettability behavior to obtain an optimized coating solution. CN-NS-coated mesh showed superoleophilic/hydrophobic behavior at CN-NS:TPU ratio of 50:50, and it efficiently passed oil from the emulsified water-in-oil mixture (with 50 wt.% oil) with the efficiency of 99%. The wettability behavior of superhydrophilic/underwater superoleophobic was also obtained at CN-NS:TPU ratio of 80:20, and it was able to separate water from the emulsified water-in-oil mixture with the efficiency of 79% under gravity. Both filters were able to separate free water and oil mixtures with flux and efficiency of 6114 L.m^-2.h^-1 and ~ 99.99%, respectively. The mechanism of wettability behavior of the coating is mainly related to the functional groups on the edge of g-C₃N₄-NS, thus increasing the hydrophilic properties of the surface. In addition, the micro-nano hierarchical structure of the surface coating improves its roughness due to the presence of CN-NS, which is effectively embedded into the hydrophilic TPU. More importantly, commercially available TPU chemical and simple fabrication of g-C₃N₄ from an inexpensive precursor make the method reported herein as a significant alternative for large-scale application.

Facile one-step fabrication of superhydrophobic melamine sponges by poly(phenol-amine) modification method for effective oil-water separation

Although polydopamine (PDA)-related modification is widely studied in the fabrication of superhydrophobic sponges, the high cost of dopamine limits its widespread application. To imitate PDA modification, a low-cost and facile one-step poly(phenol-amine) modification was performed on melamine sponges in this study. Low-cost catechol and diethylenetriamine (DETA) were used as the monomers, and n-dodecanethiol was used as an additive in the one-step modification. The results confirmed that the poly(phenol-amine) aggregations were successfully anchored on the sponge skeleton surface and that the aggregations were formed via the Schiff base reaction and the Michael addition reaction. Furthermore, the as-prepared sponges still showed excellent mechanical properties after modification. Additionally, the optimally modified sponge (MS-0.5) exhibited superhydrophobic properties with a contact angle value above 150° under various environments, high oil-absorption capacity for various oils and organic solvents, high continuous oil-water separation performance with efficiency greater than 98.8% in 30 cycles, outstanding demulsification performance with 99.52% toward oil-in-water emulsion, and excellent recoverability and long-term stability. Thus, this work provides a feasible facile one-step modification method that can be used in place of PDA-related modification.

Facile and scalable synthesis of functional Janus nanosheets - A polyethoxysiloxane assisted surfactant-free high internal phase emulsion approach

HYPOTHESIS

Janus nanosheets, which have two surfaces of different functionalities, exhibit unique interfacial properties. In this work, we propose a facile and scalable technique for preparation of silica-based Janus nanosheets, which is based on formation of high internal phase water-in-oil emulsions stabilized solely by alkyl-substituted polyethoxysiloxanes due to their hydrolysis-induced interfacial activity.

EXPERIMENTS

Janus nanosheets are then obtained by crushing the silica foams converted from such emulsions. The morphology of Janus nanosheets is investigated by field-emission scanning electron microscopy (FE-SEM) and transmission electron microscopy (TEM). The chemical structure of functional silica materials is characterized by Fourier transform infrared spectroscopy (FT-IR). The asymmetric structure of silica nanosheets is observed by confocal laser scanning microscopy.

FINDINGS

The resulting nanosheets have a rough hydrophobic surface and a smooth hydrophilic one, and are capable of stabilizing Pickering oil-in-water emulsions. Remarkably, pH-responsiveness of emulsions can be attained using the nanosheets whose hydrophilic surface is substituted with amino groups. Fast oil-water separation is achieved by the Janus nanosheets, which has been demonstrated by the nanosheets with a polystyrene-coated hydrophobic surface. This work paves a new avenue for large-scale production of functional silica-based Janus nanosheets suitable for numerous promising applications.

Eco-friendly and superhydrophobic nano-starch based coatings for self-cleaning application and oil-water separation

High-performance nano-based superhydrophobic coatings have attracted tremendous attention in a wide range of sectors. As a biodegradable and low-cost natural polymer, starch nanoparticles (SNPs) exhibit significant potential for use in many advanced materials. However, nano-starch based superhydrophobic coatings have not yet been reported. Herein, SNPs/polydimethylsiloxane composites were applied to fabricate these coatings using an environmentally friendly approach. The coating exhibited superhydrophobic (water contact angle >152.0° and sliding angle <9.0°) and self-cleaning properties owing to the hierarchical micro and nanostructures formed by coralloid SNP aggregates combined with the low surface energy of the PDMS covering. Meanwhile, the strong adhesion of PDMS and chemical bonding of SNPs with PDMS endowed the coatings with mechanical and chemical robustness. The excellent oil-water separation abilities of the coating were also comprehensively confirmed. This coating shows the potential application in the development of eco-friendly self-cleaning materials and oily wastewater treatment.

Direct recovery of spilled oil using hierarchically porous oil scoop with capillary-induced anti-oil-fouling

The pitcher plant has evolved its hierarchically grooved peristome to enhance a water-based slippery system for capturing insects with oil-covered footpads. Based on this, we proposed a hierarchically porous oil scoop (HPOS) with capillary-induced oil peel-off ability for repeatable spilled oil recovery. As the HPOS scoops oil-water mixture, water passes through the hole while the oil is confined within a curved geometry. The filter in HPOS has three levels of porous structures; (1) 3D-printed mesh structure with sub-millimeter scale hole to filter out oil from an oil-water mixture, (2) internal micropore in fibers enhancing capillarity and water transport, (3) O₂ plasma-induced high-aspect-ratio nanopillar structures imposing anti-oil-fouling property with capillary-induced oil peeling. As the oil-contaminated HPOS makes contact with water, water meniscus rises and peels off the oil immediately at the air-water interface. The oil-peel-off ability of the HPOS would prevent pores from clogging by oils for reuse. The study demonstrated that the HPOS recovers highly viscous oil (up to 5000 mm²·s^-1) with a high recovery rate (>95%), leaving the filtered water with low oil content (<10 ppm), which satisfies the discharge criterion of 15 ppm.

Self-cleaning, stain-resistant and anti-bacterial superhydrophobic cotton fabric prepared by simple immersion technique

In this paper, superhydrophobicity of cotton fabric was produced by simple immersion method in non-fluorinated hexadecyltrimethoxysilane solution. Modified cotton fabric showed repellency to water and liquids with surface tension of more than 47 mN/m, with a static contact angle of more than 150° and tilt angle of less than 10°. The mechanical, chemical, thermal, and UV stability of superhydrophobic cotton fabric was evaluated. Modified cotton fabric exhibited the self-cleaning and stain-resistant properties. It also showed that it could be used for oil-water separation application with separation efficiency of about 99%. Additionally, the modified cotton fabric exhibited anti-bacterial properties. This approach is facile, economical, and eco-friendly and can be applied for household and industrial applications.

Review: Porous Metal Filters and Membranes for Oil-Water Separation

In recent years, oil-water separation has been widely researched to reduce the influences of industrial wastewater and offshore oil spills. A filter membrane with special wettability can achieve the separation because of its opposite wettability for water phase and oil phase. In the field of filter membrane with special wettability, porous metal filter membranes have been much investigated because of the associated high efficiency, portability, high plasticity, high thermal stability, and low cost. This article provides an overview of the research progress of the porous metal filter membrane fabrication and discusses the future developments in this field.

An overview of oil-water separation using gas flotation systems

Oil concentration levels in municipal waste water effluent streams are stringently regulated in most parts of the world. Apart from municipal waste, stricter oil/grease discharge limits are also enforced in oil and gas sectors as large volumes of produced water is being discharged to open ocean. One of the feasible, practical and established methods to remove oil substances from waste water sources is by gas flotation. In this overview, gas flotation technologies, namely dissolved and induced flotation systems, are discussed. Physico-chemical interaction between oil-water-gas during flotation is also summarized. In addition to a brief review on design advancements in flotation systems, enhancement of flotation efficiency by using pre-treatment methods, particularly coagulation-flocculation, is also presented.

Fabrication of stable and durable superhydrophobic surface on copper substrates for oil-water separation and ice-over delay

We report a simple and rapid method to fabricate superhydrophobic films on copper substrates via Fe(3+) etching and octadecanethiol (ODT) modification. The etching process can be as short as 5 min and the ODT treatment only takes several seconds. In addition, the whole process is quite flexible in reaction time. The superhydrophobicity of as-prepared surfaces is mechanically durable and chemically stable, which have great performance in oil-water separation and ice-over resistance.