Facile method to granulate drinking water treatment residues as a potential media for phosphate removal

Transforming drinking water treatment residuals into efficient adsorbents: A review of activation and modification methods

The management of drinking water treatment residuals (DWTRs) poses significant environmental and economic challenges for water treatment facilities; however, these residues have considerable potential as effective adsorbents for pollutant removal. The objectives of this review are to evaluate research conducted from 2015 to 2024 on treatment and modification techniques aimed at enhancing DWTRs' efficacy as adsorbents, analyze the influence of preparation methods on DWTRs performance, evaluate DWTRs adsorbents for different pollutants, and discuss the limitations and challenges in DWTRs applications. The review addresses the knowledge gap by detailed analysis of these advanced modification methods, which have not been extensively reviewed before, and their direct impact on the physicochemical properties and adsorption performance of DWTRs. The review explores various methods including thermal treatment, chemical activation, granulation, pelletization, and the development of composite materials. Key findings indicate that thermal treatment significantly increases surface area and porosity, while chemical activation introduces functional groups that enhance adsorption capacity. Composite DWTRs, incorporating metals, organic compounds, or magnetic properties, demonstrate superior performance in adsorbing diverse contaminants such as dyes and heavy metals. Despite these advancements, challenges remain, particularly in reporting the life cycles and costs of the treated and modified DWTRs and the regeneration of spent adsorbents. The review highlights the importance of optimizing preparation techniques to enhance the physicochemical properties and adsorption performance of DWTRs. By synthesizing existing knowledge and identifying key areas for future research, this review aims to advance sustainable practices in water treatment and resource recovery, aligning with global sustainability goals.

Construction of 3D network aluminum sludge-based hydrogel beads: combination of macroization, amino functionalization, and resource utilization

An aluminum sludge-based composite material was constructed against the problems of phosphorus pollution and the waste of aluminum sludge resources. Utilizing metal Ce doping and hydrogel microbeads with pore preparation, the adsorption performance of the original sludge was improved. Meanwhile, the macroscopic body was constructed, and on this basis, polyethyleneimine (PEI) was introduced to complete the amino functionalization further to enhance the adsorption of phosphorus by the adsorbent, and NH-CeAIS-10 microbeads were successfully prepared. In adsorption, microbeads with larger specific surface area and richer functional groups are better choice compared to original sludge. The results of SEM, BET, FT-IR, and XPS analyses indicate that the adsorption of phosphorus by the microbeads is mainly achieved through electrostatic interactions, ligand exchange, and the formation of inner-sphere complexes. According to the Langmuir model, the maximum phosphorus adsorption capacity of NH-CeAIS-10 was 29.56 mg g-1, which was four times higher compared to native aluminum sludge. This also confirms the significant enhancement of phosphorus adsorption through the modification of aluminum sludge. Besides, in dynamic adsorption column experiments, the material exhibited up to 99% removal in simulated wastewater for up to 30 days, demonstrating the great adsorption potential of NH-CeAIS-10 in engineering applications.

Application of modified water treatment residuals in water and wastewater treatment: A review

Large quantities of sludge known as water treatment residuals (WTRs) are generated from water treatment facilities across the world. Various attempts have been made to reuse these residuals. Among the different applications of WTRs, their reuse in water and wastewater treatment has received more attention. However, direct application of raw WTRs is associated with some limitations. In the last decade, in order to improve their characteristics, numerous investigators have modified WTRs by different methods. This paper reviews the different methods applied to WTRs to enhance their characteristics. The effects of these modifications on their characteristics are explained. The applications of modified WTRs as a filtration/adsorption medium for treating textile/dye wastewater, groundwater containing different anionic and cationic pollutants, storm water runoff, and as a substrate in constructed wetlands are presented in detail. Future research needs are highlighted. The review clearly indicates the potential of different modification methods to improve the removal of a variety of pollutants by WTRs from water and wastewater.

Ceramsite made from drinking water treatment residue for water treatment: A critical review in association with typical ceramsite making

The use of ceramsite to construct filtration systems (e.g., biofilters) is a common method for water treatment. To promote such applications, the development of low-cost, high-performance, and environmentally friendly ceramsites has received increasing attention from scientists, and a critical step in the development is the preparation of raw materials. As an inevitable and non-hazardous by-product during potable water production, drinking water treatment residue (DWTR) is typically recycled to make water treatment ceramsite to promote recycling in filtration systems. This study aims to bridge the knowledge gap regarding DWTR in making ceramsites for water treatment. The results suggest that the fabrication methods for DWTR-based ceramsite can be generally classified into sintering and non-sintering procedures. For the sintering method, owing to the heterogeneous properties (especially aluminum, iron, and calcium), DWTR has been applied as various sub-ingredients for raw materials preparations. In contrast, for the non-sintering method, DWTR is commonly applied as the main ingredient, and natural curing, physical crosslinking, and thermal treatment methods have been typically adopted to make ceramsite. However, DWTR-based ceramsites tend to have a high adsorption capability and favorable microbial effects to control different kinds of pollution (e.g., phosphorus, nitrogen, and organic matter). Future work is typically recommended to thoroughly evaluate the performance of DWTR-based ceramsite-constructed filtration systems to control water pollution concerning the making procedures, the potential to control pollution, the stability, and the safety of raw DWTR-based ceramsite, providing systematic information to design more proper planning for beneficial recycling.

Application of Alum Sludge in Wastewater Treatment Processes: “Science” of Reuse and Reclamation Pathways

Alum sludge (AlS) refers to the inevitable by-product generated during the drinking water purification process, where Al-salt is used as a coagulant in the water industry. It has long been treated as “waste”, while landfill is its major final disposal destination. In fact, AlS is an underutilized material with huge potential for beneficial reuse as a raw material in various wastewater treatment processes. In the last two decades, intensive studies have been conducted worldwide to explore the “science” and practical application of AlS. This paper focuses on the recent developments in the use of AlS that show its strong potential for reuse in wastewater treatment processes. In particular, the review covers the key “science” of the nature and mechanisms of AlS, revealing why AlS has the potential to be a value-added material. In addition, the future focus of research towards the widespread application of AlS as a raw material/product in commercial markets is suggested, which expands the scope for AlS research and development.

Enhanced removal of heavy metals and phosphate in stormwater filtration systems amended with drinking water treatment residual-based granules

To address the clogging issues in stormwater filtration systems, a drinking water treatment residual (DWTR)-based granule (DBG) substrate was developed herein by pyrolyzing and granulating the DWTR with bentonite and corncob. Toxicity characteristic leaching procedure studies indicated that fabricating into DBG stabilized the Al and heavy metals in DWTR and restrained the leaching risk. Then the removal performance of phosphate (PO₄-P) and heavy metal ions by the DWTR and DBG was evaluated in batch and laboratory-scale column experiments. Results from batch tests showed that the amount of Pb(Ⅱ) adsorbed by DBG (18.47 ± 0.56 mg g⁻¹) was approximately 2.3 times of that adsorbed by DWTR (8.05 ± 0.19 mg g⁻¹), whereas the PO₄-P adsorption capacity of DBG (8.63 ± 0.24 mg g⁻¹) was much lower than that of DWTR (25.33 ± 0.81 mg g⁻¹). This could be ascribed to the addition of corncob and bentonite (at a mass ratio of 20% and 40% in DBG, respectively), which provided extremely high cation exchange capacity for the Pb(Ⅱ) adsorption, while no effective PO₄-P adsorption component was involved. Moreover, the pyrolysis process could improve the Pb(Ⅱ) and PO₄-P adsorption capacity of the raw-mixture by 42% and 7%, whereas granulation process decreased those of the pyrolysis-mixture by 15% and 20%, respectively, owing to the reduction of accessible surface area in the DBG. Under various stormwater runoff conditions, the involvement of DBG in stormwater filtration systems exerted consistently fancy performance of Cu(Ⅱ), Pb(Ⅱ), Cd(Ⅱ) and PO₄-P removal, with average removal rates of over 86.20% and desorption rates of less than 3.50%, indicating irreversible and strong complexion between the contaminants and DBG. The DBG column manifested good permeability and stable hydraulic conductivity (2.74-2.52 m d⁻¹) over a 54-day rainfall period, which was beneficial to address the clogging issue of DWTR. Overall, this study provides an alternative pathway to enhance the hydraulic condition and treatment performance of the stormwater filtration systems for urban runoff management.

Granulation of Drinking Water Treatment Residues: Recent Advances and Prospects

Beneficial reuse of drinking water treatment plant residues (WTRs) has been intensively studied worldwide in the last decades, but few engineering applications can be found. The majority of WTRs were directly reused in cake form (after dewatering), e.g., alum sludge cake as main substrate used in constructed wetlands (CWs), or oven dried and ground powdery form, e.g., sorbent for pollutant removal. However, WTRs reuse in such forms has several drawbacks, i.e., difficulty of recovering and easy clogging (in CWs), which result in limited WTRs engineering applications. Granulation or pelleting could widen and be a wiser WTRs reuse route and also seems to be a promising strategy to overcome the “application bottleneck” issues. In the literature, a number of trials of WTRs granulation have been reported since 2008, including sintering ceramsite, gel entrapment and newly emerged techniques. Hence, there is a need to overlook these studies and promote WTRs granulation for further development. To this end, this review firstly provides a piece of updated comprehensive information and critical analysis regarding WTRs granulation/pelleting technology. It aims to enhance WTRs granulation studies in the developing stage and thus enlarge WTRs engineering applications.