Coalescence inhibition and agglomeration initiation near the critical dilution of asphaltene precipitation

Investigation of Unresolved Interface "Rag Layer" in Athabasca Oil Sand Bitumen In Situ Recovery

Steam-assisted gravity drainage (SAGD), the leading commercial in situ bitumen recovery process, involves the underground injection of steam and produces at the well head a hot fluid containing water, hydrocarbons, and sand. This fluid is subjected to separation by diluent addition and gravity in several parallel treaters. Occasionally, the separation may be disrupted in one or few treaters by the occurrence of an unresolved interface or "rag layer" while continuing without disruption in the rest of the treaters. In the current study, we investigate "rag layer" occurrence based on the quantification of laboratory-scale and SAGD field tests and imaging of the "rag layer" morphology. The quantification results show that the formation and volume of the "rag layer" are affected by solids, mixing speed, and solvent addition. The microscopic images demonstrate the presence of both water-in-oil or oil-in water emulsions with a distinct transition between the continuous phases. The visual detection boundaries of the "rag layer" are defined as the threshold between the agglomerated and individual droplet layers. The extent of agglomeration increases in the proximity to the oil-water interface. The contribution of hydrophobic fine inorganic solids (less than 10 μm) to forming a "rag layer" is supported by their accumulation observed at the treaters' oil-water interface, compared to the feed. In well-controlled field operations, the perceived randomness of "rag layer" occurrence could be associated with the fluctuation of fine solid contents in the feed.

Evaluating crude oil distribution tendencies in a multi-phase aquatic system: Effects of oil type, water chemistry, and mineral sediment

Planning for effective response to crude oil spills into water depends on evidence of oil behavior, including its tendency to become distributed throughout an aquatic system. An improved laboratory method is employed to quantitatively assess crude oil distribution among different layers that form after mixing within a multi-phase system of water and sediment. Mixtures of conventional crude oil or diluted bitumen with different water types in the presence or absence of mineral sediment are first mixed by a standard end-over-end rotary agitation protocol. After a settling period, each mixture's visibly distinct floating, surface oil (e.g., slick or emulsion), subsurface bulk water, and bottom layers are then separated. Finally, the masses of oil, water, and sediment constituting each layer are isolated, quantified, and compared. The novel results reveal how component properties affect oil distribution among layers to inform spill behavior models, risk assessments, and response plans, including applications of spill-treating agents.