Simple and scalable preparation of robust and magnetic superhydrophobic papers by one-step spray-coating for efficient oil-water separation

Engineering superhydrophobicity: a survey of coating techniques for silicone-based oil-water separation membranes

Oil spills in the ocean and the release of contaminated wastewater from industries cause significant harm to the ecosystem and water sources. To tackle this environmental problem, oil-water mixture separation has been the subject of extensive research over the past few decades. Improving oil absorbents is crucial in removing organic contaminants from wastewater produced by industrial activities. To this end, there is an increasing need for materials that can efficiently and flexibly recover oils from contaminated ocean waters, industrial wastewater, and other sources. Silicones are often used for this purpose because of their exceptional mechanical and thermal durability, as well as their low toxicity. The materials produced from silicones, such as foam, sponge, or substrate, exhibit excellent oil-absorbing properties (maximum oil absorption range, 23.2-77 g/g) and outstanding compression cycles. This article review highlights the advancements in the manufacturing of silicone-based products that have been extensively researched for oil-water separation. Understanding the interdependencies that determine the structure, performance, and manufacturing strategy is essential to producing selective oil absorbents with more commercial potential in the future. Recycling of silicones has also become increasingly important as a goal for the circular economy.

Engineered Sustainable Omniphobic Coatings to Control Liquid Spreading on Food-Contact Materials

The adhesion of sticky liquid foods to a contacting surface can cause many technical challenges. The food manufacturing sector is confronted with many critical issues that can be overcome with long-lasting and highly nonwettable coatings. Nanoengineered biomimetic surfaces with distinct wettability and tunable interfaces have elicited increasing interest for their potential use in addressing a broad variety of scientific and technological applications, such as antifogging, anti-icing, antifouling, antiadhesion, and anticorrosion. Although a large number of nature-inspired surfaces have emerged, food-safe nonwetted surfaces are still in their infancy, and numerous structural design aspects remain unexplored. This Review summarizes the latest scientific research regarding the key principles, fabrication methods, and applications of three important categories of nonwettable surfaces: superhydrophobic, liquid-infused slippery, and re-entrant structured surfaces. The Review is particularly focused on new insights into the antiwetting mechanisms of these nanopatterned structures and discovering efficient platform methodologies to guide their rational design when in contact with food materials. A detailed description of the current opportunities, challenges, and future scale-up possibilities of these nanoengineered surfaces in the food industry is also provided.

Recent Advances in Superhydrophobic Materials Development for Maritime Applications

Underwater superhydrophobic surfaces stand as a promising frontier in materials science, holding immense potential for applications in underwater infrastructure, vehicles, pipelines, robots, and sensors. Despite this potential, widespread commercial adoption of these surfaces faces limitations, primarily rooted in challenges related to material durability and the stability of the air plastron during prolonged submersion. Factors such as pressure, flow, and temperature further complicate the operational viability of underwater superhydrophobic technology. This comprehensive review navigates the evolving landscape of underwater superhydrophobic technology, providing a deep dive into the introduction, advancements, and innovations in design, fabrication, and testing techniques. Recent breakthroughs in nanotechnology, magnetic-responsive coatings, additive manufacturing, and machine learning are highlighted, showcasing the diverse avenues of progress. Notable research endeavors concentrate on enhancing the longevity of plastrons, the fundamental element governing superhydrophobic behavior. The review explores the multifaceted applications of superhydrophobic coatings in the underwater environment, encompassing areas such as drag reduction, anti-biofouling, and corrosion resistance. A critical examination of commercial offerings in the superhydrophobic coating landscape offers a current perspective on available solutions. In conclusion, the review provides valuable insights and forward-looking recommendations to propel the field of underwater superhydrophobicity toward new dimensions of innovation and practical utility.

A comprehensive review on anticorrosive/antifouling superhydrophobic coatings: Fabrication, assessment, applications, challenges and future perspectives

Superhydrophobicity (SHP) is an incredible phenomenon of extreme water repellency of surfaces ubiquitous in nature (E.g. lotus leaves, butterfly wings, taro leaves, mosquito eyes, water-strider legs, etc). Historically, surface exhibiting water contact angle (WCA) > 150° and contact angle hysteresis <10° is considered as SHP. The SHP surfaces garnered considerable attention in recent years due to their applications in anti-corrosion, anti-fouling, self-cleaning, oil-water separation, viscous drag reduction, anti-icing, etc. As corrosion and marine biofouling are global problems, there has been focused efforts in combating these issues using innovative environmentally friendly coatings designs taking cues from natural SHP surfaces. Over the last two decades, though significant progress has been made on the fabrication of various SHP surfaces, the practical adaptation of these surfaces for various applications is hampered, mainly because of the high cost, non-scalability, lack of simplicity, non-adaptability for a wide range of substrates, poor mechanical robustness and chemical inertness. Despite the extensive research, the exact mechanism of corrosion/anti-fouling of such coatings also remains elusive. The current focus of research in recent years has been on the development of facile, eco-friendly, cost-effective, mechanically robust chemically inert, and scalable methods to prepare durable SHP coating on a variety of surfaces. Although there are some general reviews on SHP surfaces, there is no comprehensive review focusing on SHP on metallic and alloy surfaces with corrosion-resistant and antifouling properties. This review is aimed at filling this gap. This review provides a pedagogical description with the necessary background, key concepts, genesis, classical models of superhydrophobicity, rational design of SHP, coatings characterization, testing approaches, mechanisms, and novel fabrication approaches currently being explored for anticorrosion and antifouling, both from a fundamental and practical perspective. The review also provides a summary of important experimental studies with key findings, and detailed descriptions of the evaluation of surface morphologies, chemical properties, mechanical, chemical, corrosion, and antifouling properties. The recent developments in the fabrication of SHP -Cr-Mo steel, Ti, and Al are presented, along with the latest understanding of the mechanism of anticorrosion and antifouling properties of the coating also discussed. In addition, different promising applications of SHP surfaces in diverse disciplines are discussed. The last part of the review highlights the challenges and future directions. The review is an ideal material for researchers practicing in the field of coatings and also serves as an excellent reference for freshers who intend to begin research on this topic.

Study on the Mechanism of Rapid Oil-Water Separation by a Fe3 O4 @PMMA@PDMS Intelligent Superhydrophobic Micro/Nanorobot

We prepared an environmentally friendly intelligent Fe3 O4 @PMMA@PDMS superhydrophobic oil-absorbing material with simple process and excellent performance, and investigated the effects of different particle sizes of Fe3 O4 , different concentrations of PDMS, and different heating times on the superhydrophobicity of the coating. The best performance of the coating was achieved at a particle size combination of 20/500 nm for Fe3 O4 , a PDMS to Fe3 O4 @PMMA mass ratio of 6 : 1, and a heating time of 2 min at 400 °C. H2-SPSS coating not only has excellent superhydrophobicity, abrasion resistance, self-cleaning property, and chemical corrosion, but also has good flux and efficiency for separating oil-water mixture, with fluxes of 40,540, 32,432, and 37,027 Lm-2 h-1 for trichloromethane, dichloromethane and bromoethane, respectively, and separation efficiencies of 99.78 %, 99.74 % and 99.73 %, respectively. In addition, we also prepared a superhydrophobic magnetic polyurethane (SPPU) sponge using Fe3 O4 @PMMA@PDMS, which not only has a good oil absorption capacity of 18-44 g/g for different oil substances, it can also move directionally by magnet attraction and absorb oil along a fixed path. Under the control of the magnet, SPPU completes the whole oil absorption process in only 4 s, showing excellent oil absorption and intelligence.

Eco-Friendly Fluorine Functionalized Superhydrophobic/Superoleophilic Zeolitic Imidazolate Frameworks-Based Composite for Continuous Oil-Water Separation

Superhydrophobic metal-organic framework (MOF)-based sponges have received increasing attention in terms of treating oil-water mixtures. However, highly fluorinated substances, commonly used as modifiers to improve the hydrophobicity of MOFs, have aroused much environmental concern. Developing a green hydrophobic modification is crucial in order to prepare superhydrophobic MOF-sponge composites. Herein, we report the preparation of a porous composite sponge via a polydopamine (PDA)-assisted growth of zeolitic imidazolate frameworks (ZIF-90) and eco-friendly hydrophobic short-chain fluorinated substances (trifluoroethylamine) on a melamine formaldehyde (MF) sponge. The composite sponge (F-ZIF-90@PDA-MF) exhibited superhydrophobicity (water contact angle, 153°) and superoleophilicity (oil contact angle, 0°), which is likely due to the combination of the low surface energy brought on by the grafted CF₃ groups, as well as the rough surface structures that were derived from the in situ growth of ZIF-90 nanoparticles. F-ZIF-90@PDA-MF showed an excellent adsorption capacity of 39.4-130.4 g g^-1 for the different organic compounds. The adsorbed organic compounds were easily recovered by physical squeezing. Continuous and selective separation for the different oil-water mixtures was realized by employing the composite sponge as an absorbent or a filter. The separation efficiency and flux reached above 99.5% and went up to 7.1 ×10⁵ L m^-2 h^-1, respectively. The results illustrate that the superhydrophobic and superoleophilic F-ZIF-90@PDA-MF sponge has potential in the field of water-oil separation, especially for the purposes of large-scale oil recovery in a water environment.

Recent Advances in Superhydrophobic Papers for Oil/Water Separation: A Mini-Review

The separation of oceanic spilled oils and industrial oily wastewaters becomes a great challenge, and it is highly desirable to develop efficient materials for oil/water separation. As abundant sustainable resources, superhydrophobic papers (SPs) have drawn much attention because of low-cost and efficient oil/water separation. Herein, this mini-review summarizes recent advances of SPs in terms of design, preparation, and properties. On the basis of the many excellent properties of SPs (i.e., self-cleaning, durability, chemical corrosion resistance, and reusability), the oil/water separation performances (i.e., separation efficiency, permeation flux, and recyclability) of SPs as well as the corresponding mechanisms are discussed. The efficient oil/water separation property and recyclability of SPs make them promising candidates in the field of oily wastewater treatment.

Analytical perspective and environmental remediation potentials of magnetic composite nanosorbents

The synthesis and application of magnetic nanosorbents to remove emerging pollutants have been considered the best environmental remediation and sustainability option. Incorporating magnetism shortens the treatment time and allows the sorbent to be recovered quickly using external magnetic with many cycles. The implementation of magnetic solid-phase extraction (MSPE) using magnetic materials of different shapes, sizes, and surface morphology can be a valuable tool in applying materials to prepare analytical samples. In MSPE applications, materials with strong magnetic domain can be used as precursors for constructing magnetic composite as a promising sorbent. This article focuses on the most recent and exceptional applications of magnetic adsorbents for preconcentration and removal purposes. Magnetic adsorbents, such as nanoparticles (NPs), foam, sponges, nanocomposites, hydrogels, and beads with multifunctional attributes have been comprehensively studied in terms of preparation procedures, limitations, advantages, and interactions between pollutants and magnetic composites. The role of magnetic sorbents in sample preparation methods, such as simple solid-phase extraction and microextraction, as well as sorptive extraction using a stir bar, was also examined. The use of magnetic adsorbents with analytical techniques, such as solid-phase extraction and solid-phase microextraction improves the method for preparing samples concerning the influential role of magnetic adsorbents. Towards the end, promising features and future outlook are also directed.

Superhydrophobic Nanodiamond-Functionalized Melamine Sponge for Oil/Water Separation

Fabrication of absorbent materials foroil/water separation is an important ecological pursuit for oil spill clean-up and organic pollutants' removal. In this study, nanodiamonds (NDs), a promising member of the carbon family, were functionally modified by the covalent linking of octadecylamine (ODA). Subsequently, the superhydrophobic sponge with hierarchical microstructures was fabricated by embedding ND-ODA into a melamine sponge (MS) skeleton via a simple immersion-drying process. The as-prepared sponge (ND-ODA@PDMS@MS) showed superhydrophobic properties with a water contact angle of 155 ± 2°. For various oils and organic solvents, ND-ODA@PDMS@MS possesses excellent absorption capacity (26.65-55.64 g/g) and oil/water separation efficiency (above 98.6%). Furthermore, the adsorption capacity to crude oil remained relatively stable in highly acidic, alkaline, and salty conditions, ensuring the application in the clean-up of industrial oily sewages and marine oil spills. Besides absorbing oil for a single time, ND-ODA@PDMS@MS also exhibited satisfactory performance in continuous oil/water separation. Therefore, this work provides a facile strategy to produce robust and efficient absorbent materials for oil/water separation in large-scale oil and organic solvent clean-ups.

Mussel-Inspired Durable TiO2/PDA-Based Superhydrophobic Paper with Excellent Self-Cleaning, High Chemical Stability, and Efficient Oil/Water Separation Properties

Oceanic oil spill and the discharge of industrial oily wastewaters can cause significant threats to the ecological environment and human health. Herein, we design a durable TiO₂/PDA-based superhydrophobic paper for efficient oil/water separation. Bioinspired from mussel adhesive proteins, the mechanical durability of the as-prepared superhydrophobic paper is enhanced by the deposition of polydopamine (PDA) onto cellulosic fibers via self-polymerization of dopamine. The TiO₂/PDA-based superhydrophobic paper shows a high water contact angle of 168.2° and an oil contact angle of ∼0°, exhibiting excellent superhydrophobicity and superoleophilicity. Furthermore, the as-prepared superhydrophobic paper possesses excellent chemical stability, thermal stability, and mechanical durability in terms of being immersed in corrosive solutions and solvents and boiling water and being subjected to the sandpaper abrasion test, respectively. More importantly, the separation efficiency of the TiO₂/PDA-based superhydrophobic paper for an oil/water mixture is 97.2%, and it maintains a separation efficiency above 94.3% even after 15 cyclic separation processes. Furthermore, the separation efficiency for water-in-oil emulsions is higher than 93.7% after 15 cyclic separation tests, showing its excellent recyclable stability for water-in-oil emulsions. Therefore, the rationally designed TiO₂/PDA-based superhydrophobic paper shows great potential in the practical applications of self-cleaning, antifouling, and oil/water separation.