On structures and properties of polyethylene during heating and cooling processes based on molecular dynamics simulations

Comparative experimental and modelling study of the thermal and thermo-mechanical properties of LLDPE/wax blends

The interactions and morphology of molecules in a polymer blend influence the physical properties of the blend. However, little is known about the influence of molecular interaction and morphology on the thermal and mechanical properties of LLDPE/wax blends. Although cooling rate can be used to investigate blends' thermal and mechanical properties, it is inadequate to determine interactions between the molecules in the LLDPE/wax blends. However, since the morphology is related to the thermal and mechanical properties of polymer blends and could be related to the cooling rate, LLDPE/wax samples prepared by melt mixing were cooled at different rates. The thermal and mechanical properties of the LLDPE/wax blends were modelled through molecular dynamic simulations. The modelled transitions were compared to experimentally determined mechanical relaxations of LLDPE/wax blends to investigate the effect of wax addition on the blend crystallinity. The crystallization behaviour of the blends was studied by differential scanning calorimetry, dynamic mechanical behaviour by dynamic mechanical analysis, and differences in crystallinity by X-ray diffraction. There were no significant differences between the results for the slow- and quench-cooled samples, confirming the rapid crystallization of both the LLDPE and the wax. Experiments and molecular dynamics simulations confirmed the cocrystallization of wax with LLDPE.

Property Decoupling across the Embryonic Nucleus-Melt Interface during Polymer Crystal Nucleation

Spatial distributions are presented that quantitatively capture how polymer properties (e.g., segment alignment, density, and potential energy) vary with distance from nascent polymer crystals (nuclei) in prototypical polyethylene melts. It is revealed that the spatial extent of nuclei and their interfaces is metric-dependent as is the extent to which nucleus interiors are solid-like. As distance from a nucleus increases, some properties, such as density, decay to melt-like behavior more rapidly than polymer segment alignment, indicating that a polymer nucleus resides in a nematic-like droplet. This nematic-like droplet region coincides with enhanced formation of ordered polymer segments that are not part of the nucleus. It is more favorable to find nonconstituent ordered polymer segments near a nucleus than in the surrounding metastable melt, pointing to the possibility of one nucleus inducing the formation of other nuclei. In this vein, there is also a second region of enhanced ordering that lies along the nematic director of a nucleus, but beyond its nematic droplet and fold regions. These results indicate that crystal stacking, a key characteristic of lamellae in semicrystalline polymeric materials, begins to emerge during the earliest stages of polymer crystallization (i.e., crystal nucleation). More generally, the findings of this study provide a conceptual bridge between polymer crystal nucleation under nonflow and flow conditions and are used to rationalize previous results.

Polymer nucleation under high-driving force, long-chain conditions: Heat release and the separation of time scales

This study reveals important features of polymer crystal formation at high-driving forces in entangled polymer melts based on simulations of polyethylene. First and in contrast to small-molecule crystallization, the heat released during polymer crystallization does not appreciably influence structural details of early-stage, crystalline clusters (crystal nuclei). Second, early-stage polymer crystallization (crystal nucleation) can occur without substantial chain-level relaxation and conformational changes. This study's results indicate that local structures and environments guide crystal nucleation in entangled polymer melts under high-driving force conditions. Given that such conditions are often used to process polyethylene, local structures and the separation of time scales associated with crystallization and chain-level processes are anticipated to be of substantial importance to processing strategies. This study highlights new research directions for understanding polymer crystallization.

Molecular dynamics study of the isothermal crystallization mechanism of polyethylene chain: the combined effects of chain length and temperature

A molecular level understanding of the polyethylene (PE) crystallization process was elucidated by molecular dynamics simulation of three states, with varying chain length and temperature. The process can be classified into the following three states: (1) nucleation controlled state, (2) competitive state of crystal growth process and new nuclei formation, and (3) crystal growth controlled state, which could be quantified by the evolution of nuclei number. With increasing chain length, two phenomena occur: the single crystallization mechanism changes from state (1) to (3), and the crystal size increases while the b/a axial ratio in the lateral surface decreases. These changes can be explained from a thermodynamic point of view, in that the van der Waals (vdW) interaction per CH2 unit is strengthened and more nucleation sites are generated for longer chain. Size effect (meaning different surface fractions when the chain collapses into a globule) was an important factor determining vdW energy per unit and the crystallization states of a single PE chain. On the other hand, the crystallization states were independent of chain length for short chains systems with the same size effect. In both conditions, a long chain generates multi-crystal domains, and a short chain prefers a single crystal domain. Our results not only provide molecular level evidence for crystallization states but also clarify the influence of chain length on the crystallization process.