Screening of electroplating additive for improving throwing power of copper pyrophosphate bath via molecular dynamics simulation

Unlocking sustainable solutions: controlled Cu2+ dosing enables efficient recovery and reuse of high-purity copper pyrophosphate from electroplating wastewater

The electroplating process of copper pyrophosphate (Cu2P2O7) results in the production of a large volume of wastewater that contains a high concentration of copper (Cu). Currently, conventional lime precipitation creates a substantial amount of secondary pollution, which adds extra economic and environmental burdens. In this study, we suggest a straightforward method for on-site recovery of Cu from Cu2P2O7 electroplating wastewater. By optimizing various parameters, characterizing the resulting product, assessing its electroplating capabilities, and analyzing the speciation during the reaction, we comprehensively investigated the feasibility and mechanism of this technique. The results demonstrated that, under the optimal conditions (Cu/P molar ratio of 0.96, pH of 5.0, and a reaction time of 5.0 min), the concentration of residual Cu remained stable between 22.2 and 27.7 mg/L, even when the initial Cu concentrations varied. The addition of Cu triggered a series of hydrolysis and ionization reactions, primarily leading to the formation of Cu2P2O7·3H2O. The harvested Cu2P2O7·3H2O proved to be suitable for practical electroplating applications, exhibiting comparable performance to commercially available Cu2P2O7·3H2O. This demonstrates the feasibility of recovering high-purity Cu2P2O7·3H2O from copper electroplating wastewater, offering a promising approach for on-site copper reuse and concurrently reducing the demand for natural copper resources. Furthermore, this approach significantly reduces the generation of solid waste, aligning with the principles of sustainable development.

Effects of temperature on microstructures of MSA-type electroplating solution: a coarse-grained molecular dynamics simulation

In this study, we employ coarse-grained molecular dynamics simulations to explore the microstructure of MSA (methanesulfonic acid)-type electroplating solution, containing Sn(MSA)2 as the primary salt, MSA as the stabilizer, amphiphilic alkylphenol ethoxylate (APEO) as surfactants and cinnamaldehyde (CA) as the brightener agents, as well as water as the solvent. Our simulation indicates that temperature variations can significantly affect the structural properties of the electroplating solution and the adsorption behavior of its key components onto the substrate. Specifically, at low temperatures, the primary salt ions aggregate into ionic clusters, and the amphiphilic APEO surfactants and CA molecules form micelles composed of hydrophobic cores and hydrophilic shells, which reduces the uniformity of the solution and hinders the adsorption of ions, CA and surfactants onto the substrate. Appropriately increasing the temperature can weaken the aggregation of these components in bulk solution due to the accelerated molecular movements and arouse their adsorption. However, on further increasing the temperature, the elevated kinetic energy of the components thoroughly overwhelms the adsorption interactions, and therefore, the ions, surfactants, and CA desorb from the substrate and redissolve into the solution. We systematically analyze the complex interactions between these components at different temperatures and clarify the mechanism of the non-monotonic dependence of adsorption strength on the temperature at the molecular level. Our simulations demonstrate that there is low-temperature scope for reprocessing/recycling and intermediate-temperature scope for substrate-adsorptions of the key components. This study confers insights into a fundamental understanding of the microscopic mechanism for electroplating and can provide guidance for the development of precise electroplatings.

Activation of peroxymonosulfate by pyrophosphate for the degradation of AO7 at neutral pH

In the present study, pyrophosphate (PP) was used to activate peroxymonosulfate (PMS) for acid orange 7 (AO7) removal under neutral pH conditions. The removal rate of AO7 (20 mg/L) was 84% within the reaction time with a rate constant value of 0.0165 min^-1 under optimum conditions. Additionally, the effects of the concentrations of PMS and PP in solutions with various pH values and the coexisting inorganic anions on AO7 removal were measured. In addition, the performance of phosphate (P(V)) on PMS activation was compared with that of phosphite (P(III)) species. In contrast to P(III), the concentration of P(V) showed a positive correlation with the efficiency of AO7 decolorization. PMS activation in different types of buffer solutions was also examined, and the results indicated that the decolorization efficiency of AO7 induced by PP addition, and the buffer solution also contributed to PMS self-decomposition. Singlet oxygen (¹O₂) might be the primary reactive oxygen species (ROS) in the PP/PMS system in which AO7 is decolorized at an initial pH of 7.06, as indicated by quenching experiments and electron spin resonance (ESR) tests. Therefore, PP/PMS systems may be promising technologies for removing organic contaminants, particularly for PP-rich electroplating wastewater.

FeMoO4 nanospheres-based nanozymatic colorimetry for rapid and sensitive pyrophosphate detection

Assays of pyrophosphate ion (PPi) are of remarkable biochemical significance due to their vital roles in the bioenergetic and metabolic processes or as disease indicators. Colorimetry is popular in the field of biosensing and detection because of its simplicity, speed and cost-effectiveness, but there is a lack of a suitable colorimetric probe. Herein, a novel colorimetric sensing platform has been established for the detection of pyrophosphate based on the FeMoO₄-H₂O₂-3,3',5,5'-tetra-methylbenzidine (TMB) system. Compared with most previously reported iron-based nanozymes, the as-obtained FeMoO₄ nanospheres with a rough surface possessed a much superior peroxidase-like catalytic activity (V_max = 28.47 × 10^-8 M s^-1) and substrate affinity (K_m = 0.174 mM) toward H₂O₂ catalysis. Due to the Fe(II) and PPi reaction, the presence of PPi could specifically restore blue oxidized TMB to colorless TMB, which led to a decrease in UV absorption at 652 nm. The absorbance change is proportional to the PPi concentration, with a linear detection range (from 0.5 to 25 μM) and a low detection limit of 0.3 μM (S/N = 3). Accordingly, its excellent selectivity and high sensitivity made it a potential colorimetric sensor for PPi analysis in actual water samples.