Wear of resin denture teeth by two-body contact

Wear resistance of 3D printed, milled, and prefabricated methacrylate-based resin materials: An in vitro study

STATEMENT OF PROBLEM

Three-dimensional (3D) printing and milling technologies have been increasingly used in prosthodontic practice for fabricating digital prostheses. Nevertheless, evidence relating to the wear resistance of denture teeth fabricated using these methods is lacking.

PURPOSE

The purpose of this in vitro study was to compare the wear resistance exhibited by denture teeth fabricated using 3D printing and milling technologies with prefabricated denture teeth.

MATERIAL AND METHODS

Fifty specimens of resin denture teeth from 3 types of manufacturing processes were prepared and divided into 5 groups: 1 group of 3D printed denture teeth (NextDent C&B MFH), 2 groups of milled denture teeth (Ivotion Dent and VIPI Block), and 2 groups of prefabricated denture teeth (Major Dent and Cosmo HXL). Each group of specimens was occluded with a zirconia antagonist under a 49-N load with thermocycling conditions for 120 000 cycles. The antagonist was horizontally displaced back and forth at a 2-mm distance and a frequency of 1.6 Hz. The quantification of the volume loss and the maximal wear depth of the worn specimens were recorded, while the wear characteristics were assessed with a scanning electron microscope (SEM). Data were analyzed using the Kruskal-Wallis test followed by pairwise comparison tests (α=.05).

RESULTS

Significantly different wear depths and volume losses were found among groups (P<.05). The highest wear depth and volume loss were observed in the VIPI Block (0.513 ±0.147 mm and 3.094 ±0.790 mm³), followed by Cosmo HXL group (0.312 ±0.020 mm and 1.446 ±0.134 mm³), Major Dent (0.261 ±0.034 mm and 1.219 ±0.196 mm³), Ivotion Dent (0.253 ±0.021 mm and 1.082 ±0.089 mm³), and NextDent C&B MFH (0.208 ±0.059 mm and 0.843 ±0.372 mm³). Based on the analysis of the SEM images, distinct groups of specimens exhibited varying degrees of crack formation. Furthermore, their worn surfaces showed diverse characteristics in terms of wear patterns and roughness attributes.

CONCLUSIONS

The manufacturing methods for fabricating 3D printed, milled, and prefabricated denture teeth exhibit comparable wear resistance, with 3D printed denture teeth demonstrating the highest level of wear resistance.

Denture relining using digital replication method: A dental technique

The aim of this report was to digitize traditional denture relining using a digital duplication method, in addition to assessing the wear resistance of three-dimensional (3D) printed denture teeth. A complete denture was relined using light body impression. The denture with impression was scanned yielding a standard tessellation language file that was designed to print the denture base and teeth. The printed teeth were fitted into the sockets of the printed denture base and then bonded using auto-polymerized acrylic resins, followed by finishing and polishing. Dentures were inserted and fit and occlusion were adjusted as needed, and the patient was scheduled for follow-up appointments at one week, three months, and six months. At each follow-up visit, dentures were scanned using a 3Shape E3 desktop scanner and scans were superimposed. The occlusal wear was assessed in reference to the first scan after the denture insertion visit. The accuracy of the intaglio surface of dentures was within clinically acceptable limits. The clinical evaluation of inserted dentures in terms of retention, occlusion, esthetic, and patient satisfaction was encouraging. Using digital duplication, conventional dentures could be relined. The advantages of digital records include eliminating polymerization dimensional changes, and reducing cost and clinical time by minimizing the number of visits, which is particularly helpful with geriatric patients.

Effect of build orientation on the wear resistance and hardness of denture teeth fabricated using digital light processing: An in vitro study

PURPOSE

This in vitro study investigated the effect of build orientation on the wear resistance and hardness of denture teeth fabricated using digital light processing (DLP) compared to other denture tooth materials.

METHODS

Disc-shaped specimens were prepared using denture tooth monomers and DLP devices in three build orientations: 0°, 45°, and 90°. Specimens of the same shape were fabricated using denture tooth materials for subtractive manufacturing, commercially available polymethylmethacrylate (PMMA) resin, and composite resin. The wear resistance was evaluated as the wear volume loss after 50,000 wear cycles using a ball-on-disc wear device in water for two-body wear and poppy seed slurry for three-body wear. The Vickers hardness values of the materials were measured. Two-way and one-way analyses of variance were performed for wear resistance and hardness, respectively, followed by Tukey's honest significance test.

RESULTS

The interaction between the denture tooth resins and maximum wear volume was significant (P < 0.01). The 0° build orientation exhibited the lowest wear volume in the three-body wear test and the highest hardness among the three build orientations. The 0° DLP-fabricated specimens demonstrated significantly less wear volume than that of the PMMA specimens and a wear volume comparable to that of the milled specimens. However, the 0° DLP-fabricated specimens showed significantly lower hardness than that of the milled and PMMA specimens. The composite resin specimens exhibited the highest wear resistance and hardness.

CONCLUSIONS

A 0° build orientation is recommended for DLP-fabricated denture teeth compared to 45° and 90° orientations to achieve greater wear resistance and hardness.

Comparison of wear and marginal fitness of 3D-printed deciduous molar crowns: An in vitro study

This study aimed to evaluate the wear resistance of primary tooth enamel and 3 kinds of 3D printing materials and to compare the marginal fitness and internal suitability of prefabricated all-ceramic crowns, computer-aided design/manufacturing (CAD/CAM) all-ceramic crowns, and three 3D-printed deciduous molar crowns. Multifunctional friction wear testing machine was used to image the wear surface of the sample and calculate the maximum wear depth and volume loss value of each sample. The internal fit evaluation used the silicon replica method, The four points were measured using scanning electron microscopy (SEM). The obtained data were statistically analyzed using ANOVA and Tukey HSD-test with a fully randomized design (p<0.05). The results showed the wear resistance of E-Dent400 was better than that of PEEK and three different 3D printed materials have good wear resistance compared with the primary tooth enamel. The measured values at M1 and M4 of E-Dent400 were both the smallest.

Effect of the Abutment Rigidity on the Wear Resistance of a Lithium Disilicate Glass Ceramic: An In Vitro Study

Lithium disilicate (LDS) glass ceramics are among the most common biomaterials in conservative dentistry and prosthodontics, and their wear behavior is of paramount clinical interest. An innovative in vitro model is presented, which employs CAD/CAM technology to simulate the periodontal ligament and alveolar bone. The model aims to evaluate the effect of the abutment rigidity on the wear resistance of the LDS glass ceramic. Two experimental groups (LDS restorations supported by dental implants, named LDS-on-Implant, or by hybrid ceramic tooth replicas with artificial periodontal ligament, named LDS-on-Tooth-Replica) and a control group (LDS-Cylinders) were compared. Fifteen samples (n = 15) were fabricated for each group and subjected to testing, with LDS antagonistic cusps opposing them over 120,000 cycles using a dual axis chewing simulator. Wear resistance was analyzed by measuring the vertical wear depth (mm) and the volume loss (mm3) on each LDS sample, as well as the linear antagonist wear (mm) on LDS cusps. Mean values were calculated for LDS-Cylinders (0.186 mm, 0.322 mm3, 0.220 mm, respectively), LDS-on-Implant (0.128 mm, 0.166 mm3, 0.199 mm, respectively), and LDS-on-Tooth-Replica (0.098 mm, 0.107 mm3, 0.172 mm, respectively) and compared using one-way-ANOVA and Tukey's tests. The level of significance was set at 0.05 in all tests. Wear facets were inspected under a scanning electron microscope. Data analysis revealed that abutment rigidity was able to significantly affect the wear pattern of LDS, which seems to be more intense on rigid implant-abutment supports compared to resilient teeth replicas with artificial periodontal ligament.

Fracture toughness of 3D printed denture teeth

BACKGROUND

Advances in digital dentistry lead to use of three-dimensional (3D) printed resin denture teeth. Fracture toughness of these teeth must be assessed.

OBJECTIVE

This study aimed to compare the chipping and indirect tensile fracture resistance of denture teeth fabricated by 3D printing technique with traditionally fabricated resin denture teeth.

METHOD

Four groups (Gr) were made (n= 50/group): Gr-1 3D printed denture teeth (denture teeth; Formlabs Inc., Somerville, MA, USA), Gr-2 SR-Orthosit-PE (Ivoclar Vivadent AG), Gr-3 Portrait IPN (Dentsply Sirona), Gr-4 Pala Premium 8 (Heraeus Kulzer GmbH). Stereolithography 3D printing was used to create the methacrylate-based photopolymerized resin teeth models and remaining group teeth were collected commercially. A 1 mm/min chipping and indirect tensile fracture speed tests were carried out till fracture occurred. The data so obtained were statistically analysed using one-way analysis of variance with Tukey's honestly significant difference multiple comparisons test (p< 0.05). At the end of the test, the fractured areas of the specimens were evaluated by the chief researcher to assess the fracture pattern of the teeth.

RESULTS

The indirect tensile fracture values of the 3D printed teeth were more than that of Pala Premium-8 and SR-Orthosit-PE but it was lower than that of Portrait IPN teeth. In chipping test, buccal chipping of the loaded cusp was seen in 3D printed resin without distortion and in indirect tensile test in 3D printed resin teeth, line of fracture emerges near the loading point propagates from the inner incline of both cusps and extends cervically, unlike in other groups where first deformation occurs then fracture.

CONCLUSION

Prosthetic teeth fabricated by the 3D printing technique using printable resin material provide adequate fracture resistance as denture teeth.

2D and 3D Wear Analysis of 3D Printed and Prefabricated Artificial Teeth

PURPOSE

This study aimed to assess the 3-body wear of prefabricated and 3D-printed artificial denture teeth.

MATERIALS AND METHODS

Four groups of artificial teeth were used; 3D-printed polymethylmethacrylate (PMMA) teeth (PR) and 3 prefabricated commercially available denture teeth: PMMA (Gnathostar, GN), PMMA (SR Orthotyp PE, SR), and Nanohybrid composite (SR Phonares NHC, PH). The 3-body wear test was performed using a steatite ceramic antagonist in a chewing simulator with 750,000 cycles, temperature 23 ± 2 ˚C, and force of 50 N. The abrasive medium was composed of ground millet seeds and white rice mixed with distilled water. The teeth were 3D-scanned before and after the wear test. The 3D images were assessed for teeth wear by measuring the volumetric (3D wear) and the vertical (2D wear) substance loss. The one-way analysis of variance followed by Tukey post hoc test was used to statistically obtain the data analysis.

RESULTS

Maximum 3D wear was observed in the PR (51.05 ± 4.53 mm³), followed by GN (20.22 ± 6.29 mm³) and SR (12.12 ± 6.29 mm³) artificial teeth. Minimum wear occurred in the PH teeth (6.24 ± 0.87 mm³). The analytical differences amongst the groups were statistically significant (P < .05) except between PH and SR teeth. For 2D wear measurement, the maximum was seen in the GN teeth (6.29 ± 1.64 mm), followed by PR (5.04 ± 0.83 mm) and then SR (4.53 ± 0.87 mm). The PH teeth (3.09 ± 0.68 mm) again showed minimum wear. Statistically, amongst the groups, the major observable differences (P < .05) were between PH and GN, PH and PR, and SR and GN.

CONCLUSIONS

Composite resin teeth had a greater wear resistance than acrylic resin teeth and 3D-printed resin teeth, both of which were comparable. Due to the advancement of digital workflows, manufacturers should devote effort to enhancing 3D-printed teeth.

Evaluation of wear behavior of dental restorative materials against zirconia in vitro

OBJECTIVES

To evaluate two-body wear (2BW) and three-body wear (3BW) of different CAD/CAM and direct restorative materials against zirconia using a dual-axis chewing simulator and an ACTA wear machine.

METHODS

3 CAD-CAM resin-based composite or polymer infiltrated ceramic network blocs, 1 lithium disilicate CAD-CAM ceramic (LS₂), 3 direct resin composites, amalgam and bovine enamel were tested. For 2BW, 8 flat specimens per material were produced, grinded, polished, stored wet (37 °C, 28d) and tested (49 N, 37 °C, 1,200,000 cycles) against zirconia. For 3BW, specimens (n = 10) were stored accordingly, and tested against a zirconia antagonist wheel (3Y-TZP, d = 20 mm, h = 6 mm; 200,000 cycles, F = 15 N, f = 1 Hz, 15% slip) in millet seed suspension. Wear resistance was analysed in a 3D optical non-contact profilometer, measuring vertical wear depth and volume loss for 2BW and mean wear depth and roughness (R_a) for 3BW. Vickers hardness (15 s, HV2) was measured. Statistical analysis was performed using non-parametric tests (Mann-Whitney-U test, p < 0.05).

RESULTS

2BW and 3BW have a different impact on material surfaces. Similar wear resistance was observed for direct and indirect resin based materials with analogous filler configurations in both methods. Bovine enamel exhibited the best wear resistance in 2BW, but the least wear resistance in 3BW against zirconia. Regarding 2BW, a direct/indirect composite material pair of the same manufacturer showed the significantly highest mean volume losses (2.72/2.85 mm³), followed by LS₂ (1.41 mm³). LS₂ presented the best wear resistance in 3BW (mean wear depth 2.85 µm), combined with the highest mean Vickers hardness (598 MPa). No linear correlation was found between Vickers hardness and both wear testing procedures. The zirconia antagonists showed no recordable signs of wear.

SIGNIFICANCE

Dental restorative materials behave differently in 2BW and 3BW laboratory testing. Vickers hardness testing alone cannot hold for a correlation with wear behavior of materials. Micromorphological investigation of material composition can reveal insights in wear mechanisms related to variations in filler technologies.

The Effect of Salinized Nano ZrO2 Particles on the Microstructure, Hardness, and Wear Behavior of Acrylic Denture Tooth Nanocomposite

The wear of acrylic denture teeth is a serious problem that can change the vertical dimensions of dentures. This study evaluates the effect of adding salinized nano ZrO₂ particles on the microstructure, hardness, and wear resistance of acrylic denture teeth. Heat polymerizing polymethyl methacrylate resin was mixed with salinized ZrO₂ at concentrations of 5 wt.% and 10 wt.%. Acrylic resin specimens without filler addition were used as a control group. SEM/EDS analyses were performed and the Vickers’ hardness was evaluated. Two-body wear testing was performed using a chewing simulator with a human enamel antagonist. After subjecting the samples to 37,500 cycles, both height loss and weight loss were used to evaluate the wear behavior. The microstructural investigation of the reinforced-denture teeth indicates sound nanocomposite preparation using the applied regime without porosity or macro defects. The addition of zirconium oxide nanofillers to PMMA at both 5% and 10% increased the microhardness, with values of up to 49.7 HV. The wear mechanism in the acrylic base material without nanoparticle addition was found to be fatigue wear; a high density of microcracks were found. The addition of 5 wt.% ZrO₂ improved the wear resistance. Increasing the nanoparticles to 10 wt.% ZrO₂ further improved the wear resistance, with no microcracks found.

Linear and volumetric wear of conventional and milled denture teeth

OBJECTIVE

The purpose of this study was to compare the linear and volumetric wear of conventional and milled double-cross-linked polymethyl methacrylate, nano-composite, and nano-ceramic infused resin posterior denture teeth.

METHODS

Double-cross-linked polymethyl methacrylate (PMMA) premolar teeth were scanned and used to mill denture teeth from a double-cross-linked PMMA resin disc and a nano-composite with nano-ceramic infused resin disc. The specimens (n = 8: conventional double-cross-linked PMMA resin teeth-DCL, milled double-cross-linked PMMA resin teeth-DCL-CAM, conventional nano-composite infused resin teeth with four layers composed of composite and PMMA resin teeth-NC, and milled nano-composite and nano-ceramic infused resin teeth-NC-CAM) underwent chewing simulation in the biaxial fatigue testing machine at 1.53 Hz frequency, thermocycling between 5 and 55°C, and 49 N force against a Ø6mm steatite. After 250,000 cycles, the linear changes on the occlusal surfaces of the specimens were analyzed with pairwise comparison with Bonferroni post hoc test, and the volumetric changes of the specimens were analyzed with a one-way ANOVA with Bonferroni post hoc test (p < 0.05).

RESULTS

The linear wear of the conventional and milled denture teeth was linearly correlated with the number of cycles between 50,000 and 250,000 cycles. After 250,000 cycles, NC had significantly more linear and volumetric wear (0.52 ± 0.10 mm and 4.29 ± 0.94 mm³ ) than DCL (0.18 ± 0.03 mm and 0.74 ± 0.14 mm³ ; p < 0.001) and NC-CAM (0.15 ± 0.03 mm and 0.35 ± 0.21 mm³ ; p < 0.001). DCL-CAM and NC-CAM had linearly and volumetrically equivalent wear to DCL (p > 0.05). NC-CAM had significantly less linear and volumetric wear (0.15 ± 0.03 mm and 0.35 ± 0.21 mm³ ) than DCL-CAM (0.24 ± 0.07 mm and 1.22 ± 0.61 mm³ ; p < 0.05).

CONCLUSIONS

The conventional NC wore more than DCL, DCL-CAM, and NC-CAM. Both milled denture teeth wore an equivalent amount to conventional DCL. The wear between the conventional and milled DCL was equivalent.

CLINICAL SIGNIFICANCE

Denture teeth selection can prolong the retreading process and decrease the occurrences of prosthetic complications. Milled denture teeth are good alternatives to conventional denture teeth with regards to their wear resistance.

Influence of masticating cycles and chewing patterns on inadvertent enamel wear caused by zirconia brackets

Little information is available about enamel wear caused by zirconia brackets, an inadvertent side effect of orthodontic treatment. The purpose of this study was to examine potential enamel damage induced by contact with zirconia brackets. Sliding and impact wear simulations were performed using bovine enamel specimens positioned at a 25° slant to a zirconium ball to determine wear behaviour. Different chewing patterns, tapping and grinding, were simulated. Specimens were profiled using confocal laser scanning microscopy, and the mean maximum depth and surface roughness were measured. Scanning electron microscopy was also performed. The mean maximum depth of wear values differed according to the number of mastication cycles, with a higher number of cycles producing higher depths of wear. The facet wear depth was significantly greater with the tapping pattern than with the grinding pattern. Scanning electron microscopic observation of the wear facets revealed that surface textures at the edges were rougher than those at the centre of all facets. The results of this study indicated that enamel wear was induced by contact with zirconia brackets during the early period of mastication, and that the patterns and number of cycles of mastication affected the wear progression of enamel.

Calcium hydroxyapatite nanoparticles as a reinforcement filler in dental resin nanocomposite

The current study focuses on the fabrication of calcium hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂) (HA) in a nanorange having whiskers- and cubic-shaped uniform particle morphology. The synthesized HA particles hold a promising feature as reinforcement fillers in dental acrylic resin composite. They increase the efficacy of reinforcement by length and aspect ratio, uniformity, and monodispersity. Therefore, the acrylic resin was reinforced with the as-synthesized monodispersed HA filler particles (0.2-1 Wt%). The presence of filler particles in the composite had a noticeable effect on the tribological and mechanical properties of the dental material. The morphological effect of HA particles on these properties was also investigated, revealing that cubic-shaped particles showed better results than whiskers. The as-fabricated composite (0.4 Wt%) of the cubic-shaped filler particles showed maximum hardness and improved antiwear/antifriction properties. Particle loading played its part in determining the optimum condition, whereas particle size also influenced the reinforcement efficiency. The current study revealed that particle morphology, particle size, uniformity, etc., of HA fillers, greatly influenced the tribological and mechanical properties of the acrylic resin-based nanocomposite. Improvement in the tribological properties of HA particle-reinforced acrylic resin composites (HA-acrylic resin) followed the trend as AR < C_mC < WC < CC.

Development of a biomechanical model for dynamic occlusal stress analysis

The use of traditional finite element method (FEM) in occlusal stress analysis is limited due to the complexity of musculature simulation. The present purpose was to develop a displacement boundary condition (DBC)-FEM, which evaded the muscle factor, to predict the dynamic occlusal stress. The geometry of the DBC-FEM was developed based on the scanned plastic casts obtained from a volunteer. The electrognathographic and video recorded jaw positional messages were adopted to analyze the dynamic occlusal stress. The volunteer exhibited asymmetrical lateral movements, so that the occlusal stress was further analyzed by using the parameters obtained from the right-side eccentric movement, which was 6.9 mm long, in the stress task of the left-side eccentric movement, which was 4.1 mm long. Further, virtual occlusion modification was performed by using the carving tool software aiming to improve the occlusal morphology at the loading sites. T-Scan Occlusal System was used as a control of the in vivo detection for the location and strength of the occlusal contacts. Data obtained from the calculation using the present developed DBC-FEM indicated that the stress distribution on the dental surface changed dynamically with the occlusal contacts. Consistent with the T-Scan recordings, the right-side molars always showed contacts and higher levels of stress. Replacing the left-side eccentric movement trace by the right-side one enhanced the simulated stress on the right-side molars while modification of the right-side molars reduced the simulated stress. The present DBC-FEM offers a creative approach for pragmatic occlusion stress prediction.

Wear Resistance of 3D Printed and Prefabricated Denture Teeth Opposing Zirconia

PURPOSE

To evaluate the wear resistance of a recently developed three-dimensional (3D) printed denture teeth resin compared to three commercially available prefabricated denture teeth.

MATERIALS AND METHODS

A total of 88 maxillary first molar denture teeth were evaluated: C (Classic; Dentsply Sirona, York, PA), DCL (SR Postaris DCL; Ivoclar Vivadent, Schaan, Liechtenstein), IPN (Portrait IPN; Dentsply Sirona, York, PA), and F (Denture Teeth A2 Resin 1 L; Formlabs, Somerville, MA). The 3D printed denture tooth specimens were fabricated from a methacrylate-based photopolymerizing resin using stereolithography (SLA). Denture teeth were subjected to a three-body wear test with a poly(methylmethacrylate) (PMMA) abrasive slurry. A Leinfelder-style four station wear apparatus with custom bullet-shaped milled zirconia styli was utilized with a load force of 36-40 N at 1.7 Hz for 200,000 cycles. Maximum depth of wear was measured using a lab grade scanner and analyzing software program. Data were analyzed using a one-way ANOVA followed by the Tukey's Multiple Comparisons post hoc test (α = 0.05).

RESULTS

A statistically significant difference in depth of wear was found between denture tooth materials (p < 0.001). The mean vertical depth of wear for the 3D printed denture teeth (0.016 ± 0.010 mm) was statistically significantly less than the prefabricated denture teeth. The highly cross-linked denture teeth, DCL (0.036 ± 0.011 mm) and IPN (0.035 ± 0.014 mm), exhibited statistically significantly less wear than the conventional acrylic denture teeth. The conventional acrylic denture teeth demonstrated the greatest wear (0.058 ± 0.014 mm). No significant difference in depth of wear was found between DCL and IPN (p > 0.001).

CONCLUSIONS

Denture tooth material significantly influences the depth of wear. The 3D printed denture teeth demonstrated superior wear resistance compared to the commercially available prefabricated denture teeth when opposed to zirconia. Denture teeth fabricated with SLA technology may have a promising future in prosthetic dentistry.

Wear resistance of 3D-printed denture tooth resin opposing zirconia and metal antagonists

STATEMENT OF PROBLEM

Additive manufacturing technology can be used for denture bases and also denture teeth. Therefore, the mechanical properties of 3D-printed resin denture teeth should be evaluated.

PURPOSE

The purpose of this in vitro study was to compare the wear resistance of 3D-printed denture tooth resin with that of conventionally prefabricated denture teeth.

MATERIAL AND METHODS

Eighty substrate specimens were prepared with 5 kinds of resin denture teeth: 3D-printed denture tooth resin (DENTCA denture tooth resin; DENTCA, Inc), Artic 6 (Kulzer GmbH), Preference (Candulor AG), Premium 6 (Kulzer GmbH), and Surpass (GC Corp). The 3D-printed denture tooth specimens were made of methacrylate-based photopolymerized resin by stereolithography 3D printing. Antagonistic surfaces were made from zirconia by milling and from cobalt-chromium (Co-Cr) alloy by 3D printing and casting. The specimens were loaded at 49 N for 30 000 cycles under thermocycling conditions in a mastication simulator. Wear resistance was measured by calculating the volume of substance lost. Wear surface characteristics were observed by using a scanning electron microscope (SEM). Two-way ANOVA was used to analyze the data (α=.05).

RESULTS

The influence of the resin denture teeth and the type of antagonist were both statistically significant. The wear volume loss of the 3D-printed denture tooth resin was higher than that of Artic 6 and Preference when opposing the zirconia and the metal antagonists (P<.05). The 3D-printed denture tooth resin did not show a significant difference from Premium 6 with the zirconia and the metal antagonists or Surpass with the zirconia antagonist. From the SEM images, the specimens of the 3D-printed denture tooth resin showed a relatively smooth surface with the zirconia antagonist and exhibited cracks when opposed by the metal antagonist.

CONCLUSIONS

The results suggest that 3D-printing by using resin materials provides adequate wear resistance for denture tooth use.

Evaluating the Wear of Resin Teeth by Different Opposing Restorative Materials

The aim of this study was to evaluate the wear properties of resin teeth with different opposing dental restorative materials. One type of resin tooth (Trubyte Biotone) was tested against six types of restorative materials including type III gold alloy (GO), monolithic zirconia (MZ), lithium disilicate glass ceramic (LD), nickel-chromium alloy (NC), feldspathic ceramic (FC), and steatite (ST). Two-body wear tests were performed under a vertical load of 5 kgf and thermo-cycling at 5/55 °C with a total of 120,000 cycles. The wear amount was quantified by measuring the volume loss of the resin teeth and the vertical substance loss of the opposing materials using three-dimensional images. The FC group showed a significantly greater amount of wear of the resin teeth, followed by the ST, NC, LD, MZ, and GO groups. The GO group showed significantly less wear of resin teeth than the other groups. There were no statistically significant differences in the wear of opposing restorative materials between groups. Within the limits of this study, it is recommended that zirconia, rather than feldspathic ceramic, should be used for restorations in the esthetic zone, and gold alloy should be used for areas with little or no esthetic demand.

Analysis of behavior of the wear coefficient in different layers of acrylic resin teeth

STATEMENT OF PROBLEM

Analysis of the wear coefficient (k) of the superficial and deep layers of acrylic resin teeth can help predict denture durability, but little has been published on the wear coefficient of denture teeth.

PURPOSE

The purpose of this in vitro study was to determine the k value for the superficial and deep layers of the acrylic resin teeth of 6 different brands by using the fixed-ball microabrasive wear method.

MATERIAL AND METHODS

Six artificial tooth specimens of 4 commercial brands were tested: Artiplus IPN (Ar), Biotone IPN (Bi), Magister (Ma), Premium (Pr), Trilux (Tr), and SR Vivodent (Vi). Two specimens from each brand were created, one for the superficial layer and the other for the deep layer. The test was performed on fixed-ball microabrasive wear equipment set to operate at a constant normal force of 0.5 N and a rotation speed of 100 rpm. The test time periods were 5.00, 8.33, and 11.66 minutes. The characteristics of the wear craters were measured by using an optical microscope at a magnification of ×50 and Leica Microsystems software. Wear coefficient (k) values were deduced by using the Archard equation for abrasive wear, Q=k·N, and were analyzed by using 1-way analysis of variance, complemented by the Tukey HSD test (α=.05). A different analysis was used for each layer.

RESULTS

The analysis of variance of the wear coefficient revealed significant differences among the groups regarding the superficial layers (P=.009). The Tukey HSD test showed that the k values for the superficial layers of Artiplus specimens were significantly lower than those of the Vivodent and Magister specimens.

CONCLUSIONS

One brand (Ar) presented significantly lower wear coefficient value for the surface layer. No difference in wear coefficient values was found among the tooth brands for the deep layer.

3D Printing of Resin Material for Denture Artificial Teeth: Chipping and Indirect Tensile Fracture Resistance

3D printing of denture artificial teeth with resin materials is worthy of study in a novel way. This study evaluated chipping and indirect tensile fracture resistance of 3D printing resin material (Dentca 3D printing denture teeth resin) compared with conventionally prefabricated resin denture teeth (Premium-8, Surpass, SR-Orthosit-PE, and Preference). One hundred tooth specimens were prepared for testing. The 3D printed tooth specimens were printed at a 50 µm layer thickness with methacrylate-based photopolymerized resin by stereolithography 3D printing. Chipping and indirect tensile fracture tests were conducted at a speed of 1 mm/min until fracture. The indirect tensile fracture loads of the 3D printed resin teeth were higher than those of Premium-8, Surpass, and SR-Orthosit-PE, and lower than those of Preference teeth. Regarding chipping resistance, the 3D printed resin teeth were not different from Surpass and SR-Orthosit-PE, and were lower than Premium-8 and Preference teeth. The 3D printed resin teeth exhibited vertical fracture of the loaded cusp without deformation in chipping. The 3D printed resin teeth showed simultaneous fracture of two cusps in indirect tensile fracture, unlike other teeth. The results of this study suggest that 3D printing technology using resin materials provides adequate fracture resistance for denture artificial tooth use.

Long-term retention behaviour of resin matrix attachment systems for overdentures

OBJECTIVES

The purpose of this laboratory study was to evaluate the long-term retention behaviour of two resin matrix attachment systems for overdentures and the influence of the implant angulation.

METHODS

Sixteen titanium patrices of each attachment system were connected to their corresponding implant analogues and fixed in an auto curing resin either orthogonally (n=8) or 20° tilted (n=8). The corresponding matrices, one made from polyetherketoneketone (PEKK; CM LOC, Cendres+Métaux, Biel, Switzerland), one made from polyethylene (PE; Locator, Zest Anchors, Escondido, California, USA), were fixed in a stylised unilaterally removable dental prosthesis resulting in 4 groups with 8 specimens in each group. Overall, 30,000 joining and separating cycles of the matrix were performed in a chewing simulator. After each joining movement, the unilaterally removable dental prosthesis was loaded eccentrically with 100N at a distance of 12mm from the attachment to simulate clinical loading conditions. Retentive forces were measured during the test using force transducers. The statistical analysis was performed using Tukey-HSD.

RESULTS

Both attachment systems showed a significant decrease in retention over time, which occurred earlier in the tilted groups than in the orthogonal groups. After 5000-30,000 joining and separating cycles the PE matrix attachment provided significantly lower retention than the PEKK matrix attachment system.

CONCLUSION

Within the limitations of this investigation, the combination of a titanium patrix and a matrix made from polyetherketoneketone seems to be a promising material combination for long-term retention, also on tilted implants.

Evaluation of staining susceptibility of resin artificial teeth and stain removal efficacy of denture cleansers

OBJECTIVE

To assess the staining susceptibility of four acrylic resin (Ivostar, SR Vivodent PE, Major Dent, Integral) and a nanocomposite resin (Veracia) artificial teeth and to evaluate the stain removal efficacy of denture cleansers.

MATERIALS AND METHODS

Sixty maxillary incisors of each brand (total = 300) were divided into three groups according to staining solution as coffee, red wine and tea. Baseline color measurements were performed with a spectrophotometer. Specimens were immersed in staining solutions for 14 h (2 h × 7 days) and then second color measurements were performed. Each group was further divided into four sub-groups according to denture cleanser as Corega tabs, Fittydent, NaOCl (0.5%) and distilled water (control) (n = 5). Specimens were immersed in denture cleansers for 8 h and third color measurements were made. Thus, the weekly simulation period was completed. This cycle was repeated 12 times to simulate a 3-month time period and measurements were performed at the end of the 4th, 8th and 12th cycles. ΔE values were calculated and data were analyzed with 3-way repeated measures ANOVA and Bonferroni tests.

RESULTS

Significant color differences were found among the teeth and staining solutions, but all of the color differences were in the clinically acceptable range (ΔE < 5.5). Integral showed the highest ΔE values for all solutions, while Ivostar and Vivodent demonstrated the lowest ΔE values for red wine and tea solutions. There was no significant difference among the denture cleansers in terms of stain removal efficacy.

CONCLUSIONS

Cross-linked acrylic (Integral) and nanocomposite (Veracia) resin teeth were more susceptible to staining. Denture cleansers were efficient on stain removal from artificial teeth.

Comparative study of mechanical properties of dental restorative materials and dental hard tissues in compressive loads

There are two objectives. One is to show the differences in the mechanical properties of various dental restorative materials compared to those of enamel and dentin. The other is to ascertain which dental restorative materials are more suitable for clinical treatments. Amalgam, dental ceramic, gold alloy, dental resin, zirconia, and titanium alloy were processed as dental restorative material specimens. The specimens (width, height, and length of 1.2, 1.2, and 3.0 mm, respectively) were compressed at a constant loading speed of 0.1 mm/min. The maximum stress (115.0 ± 40.6, 55.0 ± 24.8, 291.2 ± 45.3, 274.6 ± 52.2, 2206.0 ± 522.9, and 953.4 ± 132.1 MPa), maximum strain (7.8% ± 0.5%, 4.0% ± 0.1%, 12.7% ± 0.8%, 32.8% ± 0.5%, 63.5% ± 14.0%, and 45.3% ± 7.4%), and elastic modulus (1437.5 ± 507.2, 1548.4 ± 583.5, 2323.4 ± 322.4, 833.1 ± 92.4, 3895.2 ± 202.9, and 2222.7 ± 277.6 MPa) were evident for amalgam, dental ceramic, gold alloy, dental resin, zirconia, and titanium alloy, respectively. The reference hardness value of amalgam, dental ceramic, gold alloy, dental resin, zirconia, and titanium alloy was 90, 420, 130–135, 86.6–124.2, 1250, and 349, respectively. Since enamel grinds food, its abrasion resistance is important. Therefore, hardness value should be prioritized for enamel. Since dentin absorbs bite forces, mechanical properties should be prioritized for dentin. The results suggest that gold alloy simultaneously has a hardness value lower than enamel (74.8 ± 18.1), which is important in the wear of the opposing natural teeth, and higher maximum stress, maximum strain, and elastic modulus than dentin (193.7 ± 30.6 MPa, 11.9% ± 0.1%, 1653.7 ± 277.9 MPa, respectively), which are important considering the rigidity to absorb bite forces.

Effects of cigarette smoke and denture cleaners on the surface roughness and color stability of different denture teeth

STATEMENT OF PROBLEM

Denture teeth have the most effect on the esthetics of complete dentures. However, extrinsic factors can change their roughness and color.

PURPOSE

The purpose of this study was to investigate the effects of smoking and denture cleaners on the roughness and color (CIE [Commission International de I'Eclairage] L*a*b*) of denture teeth.

MATERIAL AND METHODS

Maxillary central incisors made of acrylic resin, high-strength acrylic resin, and porcelain (Acrylux, SR, Orthosit PE-O, and Enta) were divided into 4 groups (n=10): control, denture cleaner, cigarette smoke, and cigarette smoke and denture cleaner. The dental cleaner group and cigarette smoke and dental cleaner group were immersed in denture cleaner (Protefix; Queisser Pharma) for 15 minutes; the cigarette smoke group and cigarette smoke and dental cleaner group were exposed to smoke from 20 cigarettes for 10 minutes per cigarette. The roughness was measured with a profilometer, and the color was measured with a colorimeter. The CIE L*a*b* values were recorded. The data were analyzed with a 3-way ANOVA and the Fisher least significant difference test (α=.05).

RESULTS

The roughness of Acrylux, SR Orthosit PE-O (P<.001), and Enta (P<.01) was significantly higher in the cigarette smoke group and dental cleaner group than in the control group. Immersion in denture cleaner after exposure to cigarette smoke decreased the roughness of Acrylux, SR Orthosit PE-O (P<.001), and Enta (P<.01). The greatest color change (7.94) was observed in Acrylux in the cigarette smoke group, whereas the smallest color change (0.24) was in Enta in the control group. The color change of all of the teeth in the cigarette smoke group decreased after exposure to denture cleaner (P<.05). The L* decreased, and the a* and b* increased after exposure to smoke (P<.05).

CONCLUSIONS

Smoking and denture cleaner increased the roughness and discolored the teeth, whereas denture cleaners after exposure to smoke decreased the roughness.

Wear properties of a novel resin composite compared to human enamel and other restorative materials

The purpose of this in vitro study was to compare the two-body wear resistance of human enamel, a pressable glass-ceramic (Imagine PressX), a type 3 gold alloy (Aurocast8), three resins composites currently available on the market (Enamel plus HRi, Filtek Supreme XTE, Ceram.X duo), and one recently introduced resin composite (Enamel plus HRi-Function). Resin composites were tested after simple light curing and after a further heat polymerization cycle. Ten cylindrical specimens (7 mm in diameter) were manufactured with each dental material according to standard laboratory procedures. Ten flat enamel specimens were obtained from freshly extracted human molars and included in the control group. All samples were subjected to a two-body wear test in a dual-axis chewing simulator over up to 120,000 loading cycles, against yttria stabilized tetragonal zirconia polycrystal cusps. Wear resistance was analyzed by measuring the vertical substance loss (mm) and the volume loss (mm(3)). Antagonist wear (mm) was also recorded. Data were statistically analyzed using one-way analysis of variance (ANOVA) (wear depth and volume loss) and Kruskal-Wallis one-way ANOVA on ranks (antagonist wear). Heat-cured HRi function and Aurocast8 showed similar mean values for wear depth and volumetric loss, and their results did not statistically differ in comparison with the human enamel.

Wear behavior of seven artificial resin teeth assessed with three-dimensional measurements

STATEMENT OF PROBLEM

Artificial resin teeth are widely used for removable dental prostheses because of their excellent properties. An evaluation of their wear behavior is important for predicting good clinical performance.

PURPOSE

The purpose of the study was to examine the wear behavior of 7 different artificial resin teeth with 3-dimensional measurements.

MATERIAL AND METHODS

The artificial denture teeth tested were 2 composite resin teeth (Yamahachi PX, Huge Kaijing), 3 cross-linked acrylic resin teeth (Cosmo HXL, Premium 8, Vita Lingoform), and 2 conventional acrylic resin teeth (Yamahachi FX, Shengjian). The specimens were subjected to an abrasive tester for masticatory simulation. The wear loss (vertical loss and volume loss) was determined with a confocal laser scanning microscope. Data were analyzed with 1-way ANOVA followed by the Games-Howell post hoc test (α=.05).

RESULTS

The mean vertical loss and volume loss for all cross-linked acrylic resin teeth (0.987-1.03 μm, 0.858-0.939 mm(3) × 10(-3)) were higher than for all composite resin teeth (0.636-0.698 μm, 0.507-0.650 mm(3) × 10(-3), P<.001) but lower than those for conventional acrylic resin teeth Yamahachi FX and Shengjian (1.39 μm, 1.24 mm(3) × 10(-3); 12.1 μm, 16.4 mm(3) × 10(-3); P<.001). No significant differences for wear loss were found between the Vita Lingoform group and the other cross-linked acrylic resin teeth (P>.05).

CONCLUSION

The wear behavior of the artificial teeth examined differed with regard to their compositions. The composite resin teeth and high cross-linked acrylic resin teeth found superior wear resistance over the conventional acrylic resin teeth.

Wear of two pit and fissure sealants in contact with primary teeth

Objectives:

Wear simulations may provide an indication of the clinical performance of pit-and-fissure sealants when associated with primary teeth as counterbody, restricting the involved variables. The aim of this study was to evaluate wear of dental materials used as pit-and-fissure sealants in contact with primary teeth.

Materials and Methods:

A resinous sealant (Fluroshield^®) and a resin-modified glass ionomer cement (Vitremer^®) were selected in a post-plate design, using as counterbody primary tooth pins (4 × 4 × 2 mm) at 3 and 10 N vertical load, 1 Hz frequency, 900 wear cycles in artificial saliva (n = 15). Attrition coefficient values were obtained and the material and primary tooth volumes were analyzed. Data were analyzed statistically by ANOVA and Duncan's test (P < 0.05).

Results:

Fluroshield^® presented the highest attrition coefficient values for the 3 N but these values decreased significantly for the 10 N load. The means for volume loss (3 mm) of the different samples after the wear test were not statistically different for the materials. The volume loss values for the primary teeth were statistically different and there was an increase in volume loss with the increase of the load applied in the wear tests.

Conclusions:

Differences were also observed with regard to the surface deformation characteristics. The wear rates of primary tooth enamel vary according to the type of material and the load applied during mastication.

Wear behavior of light-cured resin composites with bimodal silica nanostructures as fillers

To enhance wear behavior of resin composites, bimodal silica nanostructures including silica nanoparticles and silica nanoclusters were prepared and proposed as fillers. The silica nanoclusters, a combination of individually dispersed silica nanoparticles and their agglomerations, with size distribution of 0.07-2.70 μm, were fabricated by the coupling reaction between amino and epoxy functionalized silica nanoparticles, which were obtained by the surface modification of silica nanoparticles (~70 nm) using 3-aminopropyl triethoxysilane (APTES) and 3-glycidoxypropyl trimethoxysilane (GPS) as coupling agents, respectively. Silica nanoparticles and nanoclusters were then silanized with 3-methacryloxypropyl trimethoxysilane (γ-MPS) to prepare composites by mixing with bisphenol A glycerolate dimethacrylate (Bis-GMA) and tri (ethylene glycol) dimethacrylate (TEGDMA). Experimental composites with various filler compositions were prepared and their wear behaviors were assessed in this work. The results suggested that composites with increasing addition of silica nanoparticles in co-fillers possessed lower wear volume and smoother worn surface. Particularly, the composite 53:17 with the optimum weight ratio of silica nanoparticles and silica nanoclusters presented the excellent wear behavior with respect to that of the commercial Esthet-X, although the smallest wear volume was achieved by Z350 XT. The introduction of bimodal silica nanostructures as fillers might provide a new sight for the design of resin composites with significantly improved wear resistance.

The effect of long-term disinfection procedures on hardness property of resin denture teeth

OBJECTIVE

The aim of the study was to evaluate the effect of long-term disinfection procedures on the Vickers hardness (VHN) of acrylic resin denture teeth.

MATERIAL AND METHODS

Five acrylic resin denture teeth (Vipi Dent Plus-V, Trilux-T, Biolux-B, Postaris-P and Artiplus-A) and one composite resin denture teeth (SR-Orthosit-O) were embedded in heat-polymerised acrylic resin within polyvinylchloride tubes. Specimens were stored in distilled water at 37°C for 48 h. Measurements of hardness were taken after the following disinfection procedures: immersion for 7 days in 4% chlorhexidine gluconate or in 1% sodium hypochlorite (CIm and HIm group, respectively) and seven daily cycles of microwave sterilisation at 650 W for 6 min (MwS group). In the WIm group, specimens were maintained in water during the time used to perform the disinfection procedures (7 days). Data were analysed with anova followed by the Bonferroni procedure (α = 0.01).

RESULTS

Microwave disinfection decreased the hardness of all acrylic resin denture teeth (p < 0.001). Immersion for 7 days in 4% chlorhexidine gluconate or distilled water had significant effect on the hardness of the acrylic resin denture teeth A (p < 0.01), and 1% sodium hypochlorite on teeth T (p < 0.01). All disinfection procedures decrease the hardness of the composite resin denture teeth (p < 0.01). Teeth O exhibited the highest and teeth V the lowest hardness values in the control group (p < 0.01).

CONCLUSIONS

Disinfection procedures changed the hardness of resin denture teeth.

Factors affecting wear of composite resin denture teeth--24-month results from a clinical study

The objectives of this study were to measure the occlusal wear of composite resin denture teeth in patients wearing a complete denture and to evaluate factors affecting wear. Fifty participants provided with complete dentures in at least one jaw were included. Gypsum casts were made from preliminary vinyl polysiloxane impressions 4 weeks after insertion, then after 6 (t(1)), 12 (t(2)), and 24 months (t(3)). Three-hundred and three posterior denture teeth were evaluated after 24 months. Wear was measured indirectly, from the casts, by means of a three-dimensional laser scanner device. Sequential images of the occlusal surfaces were digitized and superimposed (occlusal matching). Statistical analysis was performed by the use of mixed regression models, with the patient being a random effect. Mean wear (median, interquartile range; micrometer) of the entire occlusal surface was 8 (19) at t(1), 18 (34) at t(2), and 40 (61) at t(3). Maximum vertical loss (median, interquartile range; micrometer) was 92 (112) at t(1), 146 (148) at t(2), and 226 (184) at t(3). The dental status of the opposing jaw and the nature of the opposing material significantly affected the wear of denture teeth at t (3). Gender, daily wearing time, jaw, and type of tooth had no significant effects on the extent of wear. Clinically relevant vertical loss of composite resin denture teeth occurs after 24 months. Considering the limitations of this study, wear of denture teeth was affected by dental status and opposing material. The results suggest that wear of composite resin denture teeth exceeds that of enamel.

Three-body wear of resin denture teeth with and without nanofillers

STATEMENT OF PROBLEM

The wear behavior of newly developed denture teeth with nanofillers may be different from teeth with other chemical formulations.

PURPOSE

The purpose of this study was to examine the 3-body wear resistance of 11 different commercially available resin denture teeth.

MATERIAL AND METHODS

The materials tested were conventional (SR Orthotyp PE, Orthognath) and cross-linked acrylic resin teeth without inorganic fillers (Premium 8, SR Postaris DCL, Trubyte Portrait, Artiplus), composite resin teeth with inorganic fillers (SR Orthosit PE, Vitapan), and composite resin teeth (experimental materials) with inorganic nanofillers (NC Veracia Posterior, e-Ha, Mondial). Human enamel and a ceramic denture tooth (Lumin Vacuum) were used as reference materials. The 3-body wear test was performed in a wear machine developed by the Academic Center for Dentistry Amsterdam (ACTA), with millet suspension acting as an abrasive medium (n=10, test load: 15 N, slip rate: 20%, number of cycles: 100,000). Wear was determined with the aid of a profilometer. Data were analyzed with the Kruskal-Wallis test and Mann-Whitney U test using the closed testing approach (significance level for familywise error rate, alpha=.05).

RESULTS

None of the acrylic and composite resin materials tested in this study demonstrated the 3-body wear resistance of ceramic teeth or human enamel. Teeth with inorganic fillers demonstrated significantly lower wear values than conventional or cross-linked acrylic resin teeth without fillers. Composite resin teeth with traditional fillers showed significantly lower wear than composite resin teeth with nanofillers.

CONCLUSIONS

Denture teeth with and without inorganic fillers differed significantly with regard to the degree of wear generated in the ACTA wear simulator. The incorporation of nanofillers did not improve the wear resistance compared to teeth with traditional fillers.

Abrasion wear resistance of different artificial teeth opposed to metal and composite antagonists

One of the most important properties of artificial teeth is the abrasion wear resistance, which is determinant in the maintenance of the rehabilitation's occlusal pattern.