Zirconia surface modification by a novel zirconia bonding system and its adhesion mechanism

Zirconia bond strength durability following artificial aging: A systematic review and meta-analysis of in vitro studies

The present study systematically reviewed the literature regarding the bond strength durability of zirconia ceramics to resin-based luting cements after application of different bonding protocols and aging conditions. Electronic searches in PubMed, Scopus, and Web of Science databases were performed for relevant literature published between January 1st 2015 and November 15th 2022. Ninety-three (93) English language in-vitro studies were included. The percentage of the mean bond strength change was recorded prior to and after artificial aging, and the weighted mean values and 95% confidence intervals were calculated. Bonding protocols were classified based on the combination of MDP/non-MDP containing cement/primer and surface pretreatment, as well as the level of artificial aging performed. Alumina sandblasting (SA) was identified as the most frequently used surface pre-treatment while an insufficient number of studies was identified for each category of alternative surface treatments. The combination of MDP cement with tribochemical silica coating (TSC) or SA yielded more durable results after aging, while the application of SA and TSC improved bond durability when a non-MDP cement and a non-MDP primer were used. TSC may lead to increased bond durability compared to SA, whereas MDP cements may act similarly when combined with SA or TSC.

The Shear Bond Strength of Resin-Based Luting Cement to Zirconia Ceramics after Different Surface Treatments

Due to its unique properties, zirconia is increasingly being used in dentistry, but surface preparation for bonding is difficult because of its polycrystalline structure. This study aimed to determine the effect of a new etching technique (Zircos-E) on Ceramill Zi (Amann Girrbach). The effect of etching and the use of primers (Monobond Plus and MKZ Primer) on the bond strength of zirconia with resin cement (NX3) was assessed. Shear bond strength was evaluated after storage in water for 24 h and after thermal aging (5000 thermocycling at 5 °C/55 °C). A scanning electron microscope (Hitachi S-4700) was used to evaluate the surface structure before and after the Zircos-E system. The roughness parameters were assessed using an SJ-410 profilometer. The etched zirconia surface is more homogeneous over the entire surface, but some localized forms of erosion exist. The etching of zirconia ceramics caused changes in the surface structure of zirconia and a significant increase in the shear bond strength between zirconia and resin cement. The use of primers positively affects the adhesion between resin cement and zirconia. Aging with thermocycler significantly reduced the shear bond strength, with one exception-sandblasted samples with MKZ Primer. Standard ceramic surface preparation, involving only alumina sandblasting, does not provide a satisfactory bond. The use of etching with the Zircos-E system and primers had a positive effect on the strength of the zirconium-resin cement connection.

Interaction of different concentrations of 10-MDP and GPDM on the zirconia bonding

OBJECTIVES

To analyze the influence of different concentrations of 10-MDP and GPDM used, combined or not, on the bonding to zirconia.

METHODS

Specimens of zirconia and a resin-composite (7 mm length, 1 mm width, and 1 mm thick) were obtained. The experimental groups were obtained according to the functional monomer (10-MDP and GPDM) and the concentrations (3 %, 5 %, and 8 %). For the groups with combined 10-MDP and GPDM, the agents were used with a proportion of 50 %/50 % wt until reaching the 3 %, 5 % and 8 % concentrations. All monomers were diluted in ethanol to obtain the primers. Two control groups were established: ethanol (negative control) and a commercial reference Monobond N (positive control). The zirconia surface treatment was performed with the primer application followed by the bonding to a resin-composite sample with a light-curing resin cement. Twenty-four hours after the adhesive procedure, a microtensile test was performed and the failure pattern of each sample was analysed with a stereoscopic magnifying glass. Data were analysed by a two-way ANOVA and Dunnet test.

RESULTS

All experimental primers presented a higher bond strength than the negative control (ethanol). Excepting the 8 % GPDM primer, all groups presented statistically similar bond strength compared to the positive control, with a predominance of adhesive failure.

SIGNIFICANCE

10-MDP, GPDM, and the combination of both for the concentrations tested promote an effective chemical bonding to zirconia. However, using 10-MDP and GPDM in the same primer has no synergistic effect.

Functionalized Cortical Bone-Inspired Composites Adapt to the Mechanical and Biological Properties of the Edentulous Area to Resist Fretting Wear

Dental implants with long-term success of osseointegration have always been the goal, however, difficulties exist. The accumulation of fretting damage at the implant-bone interface often gets overlooked. Commonly used titanium is approximately 7-fold harder and stiffer than cortical bone. Stress shielding caused by the mismatching of the elastic modulus aggravates fretting at the interface, which is accompanied by the risk of the formation of proinflammatory metal debris and implant loosening. Thus, the authors explore functionalized cortical bone-inspired composites (FCBIC) with a hierarchical structure at multiple scales, that exhibit good mechanical and biological adaptivity with cortical bone. The design is inspired by nature, combining brittle minerals with organic molecules to maintain machinability, which helps to acquire excellent energy-dissipating capability. It therefore has the comparable hardness and elastic modulus, strength, and elastic-plastic deformation to cortical bone. Meanwhile, this cortical bone analogy exhibits excellent osteoinduction and osseointegration abilities. These two properties also facilitate each other to resist fretting wear, and therefore improve the success rate of implantation. Based on these results, the biological-mechanical co-operation coefficient is proposed to describe the coupling between these two factors for designing the optimized dental implants.

Effect of APTES- or MPTS-Conditioned Nanozirconia Fillers on Mechanical Properties of Bis-GMA-Based Resin Composites

To investigate the effects of 3-aminopropyltriethoxysilane (APTES)- or (3-mercaptopropyl)trimethoxysilane (MPTS)-conditioned nanozirconia fillers on the mechanical properties of Bis-GMA-based resin composites. The conditioned fillers were characterized by Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and thermodynamic calculations. They were then used to prepare Bis-GMA-based resin composites, whose flexural strength and elastic modulus were evaluated. The Cell Counting Kit-8 (CCK-8) assessed the composites' cytotoxicity. The FTIR spectra of the conditioned fillers showed new absorption bands at 1569 and 1100 cm-1, indicating successful grafting of APTES or MPTS onto nanozirconia. XPS confirmed the Zr-O-Si bonds in the APTES- or MPTS-conditioned fillers at contents of 2.02 and 6.98%, respectively. Thermodynamic calculations reaffirmed the chemical binding between the two silanes and nanozirconia fillers. Composites containing the conditioned nanozirconia fillers had significantly greater flexural strengths (APTES, 121.02 ± 8.31 MPa; MPTS, 132.80 ± 15.80 MPa; control, 94.84 ± 9.28 MPa) and elastic moduli (8.76 ± 0.52, 9.24 ± 0.60, and 7.44 ± 0.83 GPa, respectively) than a control with untreated fillers. The cytotoxicity assay identified no significant cytotoxicity by composites containing the conditioned fillers. Silanes were previously considered to be unable to chemically condition zirconia to bond with resin. Inclusion of APTES- or MPTS-conditioned nanozirconia fillers can improve the mechanical properties of Bis-GMA-based resin composites without obvious cytotoxicity in this study.

Effect of potassium hydrogen difluoride in zirconia-to-resin bonding

The objective of this study was to compare potassium hydrogen difluoride (KHF₂) etching for zirconia with commonly used surface roughening and chemical bonding methods (silane, MDP-monomer primer) for resin-based luting cement bonding to zirconia. Zirconia specimens were divided into six groups (n=10) according to surface treatment and bonding procedures, with and without thermocycling (6,000 cycles, 5-55ºC): 1) air-borne particle abrasion with alumina+MDP-monomer (ABP), 2) air-borne particle abrasion with silica-coated trialuminium trioxide+silane (ABPR-S) and 3) KHF₂ etching+silane (ETC). Surface roughness and bond strength (SBS-test) for dry and thermocycled specimens were measured. SBS did not vary statistically between the dry groups, but thermocycling decreased the bond strengths of all the tested methods (p<0.05). After thermocycling, ABP had statistically significantly lower bond strength values compared to ABPR-S and ETC (p<0.05). Etching method with KHF₂ did not provide better bonding capacity to previously introduced and commonly adopted bonding methods.

Controllable biodegradation and enhanced osseointegration of ZrO2-nanofilm coated Zn-Li alloy: In vitro and in vivo studies

Zinc and its alloys have emerged as a new research direction of biodegradable metals (BMs) due to the significant physiological functions of Zn²⁺ ions in human body. However, low inhibitory concentration threshold value to cause cytotoxicity by Zn²⁺ ions during in vitro study and delayed osseointegration in vivo are two key flaws for the bulk Zn-based BMs. To combat these issues, we constructed a barrier layer of ZrO₂ nanofilm on the surface of Zn-0.1(wt.%) Li alloy via atomic layer deposition (ALD). A decreased release of Zn²⁺ ions accompanied with accelerated release of Li⁺ ions was observed on account of galvanic coupling between the coating compositions and Zn-0.1Li alloy substrate. Cytocompatibility assay reflected that ZrO₂ nanofilm coated Zn-0.1Li alloy exhibited improved cell adhesion and viability. Histological analysis also demonstrated better in vivo osseointegration for the ZrO₂ nanofilm coated Zn-0.1Li alloy. Hence, the present study elucidated that the ALD of ZrO₂ nanofilm on Zn-based BMs can effectively promote osseointegration and control their biodegradation behavior. STATEMENT OF SIGNIFICANCE: Zn-Li binary alloy was reported recently to be the promising biodegradable metals with ultimate tensile strength over 500 MPa, yet the low inhibitory concentration threshold value to cause cytotoxicity by Zn²⁺ ions is the obstacle needed to be overcome. As a pilot study, a systematic investigation on the ZrO₂ nanofilm coated Zn-Li alloy, prepared by atomic layer deposition (ALD) technique, was conducted in the present study, which involved in the formation process, in vitro and in vivo degradation behavior as well as biocompatibility evaluation. We found a controllable corrosion rate and better in vivo osseointegration can be achieved by ZrO₂ nanofilm coating on Zn-Li alloy, which provides new insight into the surface modification on biodegradable Zn alloys for usage within bone.

Mechanical properties of aged yttria-stabilized tetragonal zirconia polycrystal after abrasion with different aluminum oxide particles

STATEMENT OF PROBLEM

A consensus on the benefits of airborne-particle abrasion of zirconia with alumina particles of different sizes is still lacking. Larger particle size may improve micromechanical retention but may generate deep microcracks on the zirconia surface.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of different size of Al₂O₃ particles used for surface abrasion on the mechanical properties of yttria-stabilized tetragonal zirconia polycrystal (Y-TZP).

MATERIAL AND METHODS

Sixty Y-TZP specimens were divided into 6 groups according to the treatment: control (without treatment) or airborne-particle abrasion with Al₂O₃ particles (45 μm or 150 μm). Half the specimens were stored for 24 hours in water while the other half was exposed to 1.5×10⁶ mechanical cycles before flexural strength analysis at 1 mm/min crosshead speed. Specimens were also characterized by micro-Raman spectroscopy and X-ray diffraction (XRD) to evaluate the crystalline composition. The data were subjected to 2-way ANOVA and Tukey HSD test (α=.05).

RESULTS

Airborne-particle abrasion with alumina (P=.030) and mechanical fatigue (P<.001) had a significant effect on flexural strength. Specimens abraded with 45-μm Al₂O₃ particles (847 ±204 MPa) presented higher flexural strength than those of the control group (670 ±210 MPa). The size of the alumina particles was not significant for flexural strength. Flexural resistance (664 MPa) significantly decreased after mechanical fatigue. All groups showed only the tetragonal phase on the micro-Raman spectra, which was confirmed by XRD.

CONCLUSIONS

Airborne-particle abrasion with smaller Al₂O₃ particles increased the flexural strength on Y-TZP without causing phase transformation. However, flexural strength was decreased after mechanical fatigue.

Compound reinforcement of glaze wear resistance by prestress and second grain phase

To study the reinforcement effect of prestress and hard grains on glaze wear resistance, fused quartz was added to a ceramic body to introduce various prestresses by creating a thermal expansivity difference with glaze, and feldspar opaque glazes with and without zircon grains were coated on the ceramic bodies. The elastic moduli and Poisson ratios of the glazes were measured by the 2D-DIC system. Furthermore, the prestress of the glaze was calculated according to the double-layer thermal residual stress model and measured by DIC using the stress-release method. The weight losses of the samples caused by the modified method of ISO 10545-7 were determined; the results showed that the weight of the glaze was reduced by 23.8% by increasing the prestress to 81.2 MPa and by 35.9% by adding 7.2 wt% zircon grains. By introducing 7.2 wt% zircon grains and enhancing the prestress to 123.7 MPa, the abrasion weight loss was decreased by 62.7%.

To study the effect of prestress and grain on glaze wear resistance, fused quartz was added to ceramic body to introduce various prestress on glaze, and feldspar opaque glazes with and without zircon grains were coated on the ceramic bodies.