Ultra-translucent zirconia processing and aging effect on microstructural, optical, and mechanical properties

Impact of deglazing on biaxial flexural strength of high translucent zirconia: effect of hydrothermal aging, pH-cycling, and load-cycling

BACKGROUND

To compare the effect of deglazing and aging on biaxial flexural strength (FS) of high translucent (HT) zirconia.

METHODS

40 disc-shaped specimens (12 × 1.2 mm) of HT zirconia (3Y-PSZ, Upcera HT) were sintered after milling, glazed(G) and randomly assigned equally into 4 experimental groups: G) glazing; G-A) glazing, aging; DG-A) deglazing, aging; and NG-A) non-glazing, aging. A sequence of three methods was used for aging; hydrothermal, pH-cycling, and load cycling. FS(flexural strength) of all specimens was measured and one specimen from each group underwent X-ray diffraction (XRD) for assessment of phase transformation (t-m). Distribution of data was evaluated using the Kolmogorov -Smirnov test, and with respect to the confidence interval of 95%, data were analyzed using 1-way ANOVA with statistical software (IBM SPSS Statisticsv20.0) to compare the mean flexural strength values among the 4 groups. When significant differences were found, the mean values were compared using Tukey's honest significant difference (HSD) test (α = 0.05).

RESULTS

FS of glazed specimens (1092.78 ± 175.40 MPaa) did not decrease after aging (1141.11 ± 117.43 MPa, P = 0.872a). FS of DG-A (1338.22 ± 175.13 MPab) and NG-A (1320.44 ± 77.44 MPab) groups was significantly higher than that of G and GA groups (P < 0.005). XRD revealed monoclinic phase in DG-A (4.23%) and NG-A (7.63%) groups.

CONCLUSION

Loss of glaze layer and no glazing had no significant effect on FS of high translucent Y-PSZ after aging.

Novel bilayered zirconia systems using recycled 3Y-TZP for dental applications

OBJECTIVE

To synthesize bilayer zirconia systems based on commercial or recycled 3Y-TZP obtained from non-milled remnants and to compare their optical and mechanical properties before and after aging.

METHODS

Bilayer zirconia samples were fabricated using either recycled 3Y-TZP (3Y-R/4Y and 3Y-R/5Y) or commercial powders (3Y/4Y and 3Y/5Y). Microstructure and phase composition were analyzed using ScanningElectronMicroscopy (SEM) and X-Ray Diffraction (XRD). Optical and mechanical properties were assessed via reflectance and biaxial flexural strength tests (BFS), followed by fractographic analysis. Optical properties and BFS data were analyzed using two-way ANOVA and Tukey test, and Weibull statistics, respectively.

RESULTS

Recycled powder exhibited particle sizes < 2.07μm. SEM micrographs depicted dense surfaces with largest grains in the 5Y, followed by recycled-3Y, 4Y, and commercial-3Y. XRD analysis revealed tetragonal peaks in commercial and recycled 3Y-TZPs, and tetragonal and cubic phases in the 4Y and 5Y surfaces. Aging induced significant phase transformation in 4Y (∼40 %), commercial- (58 %) and recycled-3Y (53 %), with no effect in 5Y surfaces. Commercial bilayers exhibited higher translucency and strength (∼1130 MPa) compared to recycled bilayers (∼935 MPa), with no significant differences within commercial, nor within recycled groups. Aging decreased contrast ratio for recycled groups and increased the strength of all groups. While all groups presented high reliability up to 500MPa, commercial bilayers outperformed recycled systems at 800-MPa.

SIGNIFICANCE

The synthesis of bilayered systems using recycled-3Y was successful, resulting in high reliability in missions up to 500MPa. Bilayers based on commercial powder demonstrated superior translucency, strength, and reliability at 800MPa compared to their recycled counterparts.

Light-curing of restorative composite through milled and 3D-printed full-contour zirconia for adhesive luting

OBJECTIVES

To evaluate the effect of different zirconia compositions and manufacturing processes on the light irradiance (LI), to measure the degree of conversion (DC) of solely light-curing restorative composite underneath these zirconia grades and to evaluate the respective zirconia microstructures.

METHODS

Six dental zirconia grades (GC HT, GC UHT [GC]; Katana HT, Katana UTML [Kuraray Noritake]; Lava Esthetic, Lava Plus [3 M Oral Care]) were cut and sintered per manufacturer instructions. One 3D-printed zirconia grade (XJet [XJET]) was prepared according to previous research. Zirconia plates were ground to four thicknesses (0.5, 1.0, 1.5, 3.0 mm). The LI through these zirconias was measured using light spectrometry using two light-curing units (Demi Plus [Kerr], Bluephase G4 [Ivoclar]). Restorative composite (Clearfil AP-X [Kuraray Noritake]) was light-cured through the zirconia plates and the DC was determined by micro-Raman spectrometry 5 min, 24 h and 1 w after light-curing. Statistical analysis of LI and DC data involved linear mixed-effects modelling and multi-way ANOVA. Microstructural analysis of zirconia was performed by scanning electron microscopy.

RESULTS

Zirconia type and thickness, and LCU had a significant effect on LI (p < .0001). DC significantly increased over time (p < .0001) and was not influenced by curing-light attenuation if LI reached at least 40 mW/cm². Increased yttria content resulted in an increased zirconia grain size.

SIGNIFICANCE

Despite significant light attenuation, DC of composite light-cured through zirconia at almost all thicknesses, approached DC measured without zirconia interposition for five out of seven zirconia grades. Additionally, the manufacturing process did not seem to influence LI or DC.

Adhesion of Streptococcus mutans on highly translucent zirconia: Influence of surface properties and polyelectrolyte multilayer coatings

STATEMENT OF PROBLEM

Low-pressure airborne-particle abrasion has been used to improve the adhesion of zirconia to resin cement. However, whether a polyelectrolyte multilayer can be used to reduce bacterial adhesion to abraded zirconia is unclear.

PURPOSE

The purpose of this in vitro study was to evaluate whether polyelectrolyte multilayers added to airborne-particle abraded zirconia can minimize biofilm development.

MATERIAL AND METHODS

Commercially available zirconia powders with yttria content between 3 and 5 mol% were isostatically pressed into Ø20-mm disks and sintered at 1450 °C for 2 hours (n=8). Untreated specimens were compared with airborne-particle abraded ones. Specimens with 3 mol% yttria were further coated with polyelectrolyte multilayers (n=4). The surfaces were characterized by measuring the roughness, hydrophobicity, and surface charge using profilometry, atomic force microscopy, tensiometry, and electrokinetic analyzer, respectively. The extent of bacterial adhesion was determined using spectrophotometry and scanning electron microscopy. Data were analyzed with a single-factor ANOVA and F-test for variance (α=.05).

RESULTS

The airborne-particle abrasion of zirconia increased the surface roughness, which led to the pronounced adhesion of Streptococcus mutans. However, polyelectrolyte multilayer coatings made of chitosan and pol(yacrylic acid) reduced the extent of bacterial adhesion, especially in as-sintered specimens, with 70% fewer adhered bacteria than airborne-particle abraded specimens. The effect of polyelectrolyte multilayer coating on the airborne-particle abraded series was greatest with the poly(acrylic acid)-terminating specimens, with 50% fewer adhered bacteria than the uncoated ones.

CONCLUSIONS

Airborne-particle abraded zirconia specimens coated with biocompatible polyelectrolyte multilayer coatings with a negatively charged terminating layer were associated with a 50% reduction in bacteria adhesion compared with uncoated specimens.

Factors Affecting the Color Change of Monolithic Zirconia Ceramics: A Narrative Review

Zirconia restorations are widely used in dentistry due to their high esthetic expectations and physical durability. However, zirconia's opaque white color can compromise esthetics. Therefore, zirconia is often veneered with porcelain, but fractures may occur in the veneer layer. Monolithic zirconia restorations, which do not require porcelain veneering and offer higher translucency, have been developed to address this issue. Zirconia exists in three main crystal phases: monoclinic, tetragonal, and cubic. Metal oxides such as yttrium are added to stabilize the tetragonal phase at room temperature. 3Y-TZP contains 3 mol% yttrium and provides high mechanical strength but has poor optical properties. Recently, 4Y-PSZ and 5Y-PSZ ceramics, which offer better optical properties but lower mechanical strength, have been introduced. This review examines the factors affecting the color change in monolithic zirconia ceramics. These factors are categorized into six main groups: cement type and color, restoration thickness, substrate color, sintering, aging, and zirconia type. Cement type and color are crucial in determining the final shade, especially in thin restorations. Increased restoration thickness reduces the influence of the substrate color while the sintering temperature and process improve optical properties. These findings emphasize the importance of material selection and application processes in ensuring esthetic harmony in zirconia restorations. This review aims to bridge gaps in the literature by providing valuable insights that guide clinicians in selecting and applying zirconia materials to meet both esthetic and functional requirements in restorative dentistry.

Additive-manufactured ceramics for dental restorations: a systematic review on mechanical perspective

Background

Additive manufacturing (AM) is rapidly expanding as a substitute for conventional heat-pressing and milling techniques for ceramic restorations. However, experimental and clinical evidence on the mechanical properties and performance of the final ceramic products is yet insufficient. This systematic review aimed to update the latest advances in additive manufacturing of restorative ceramics with a focus on their mechanical properties.

Methods

This systematic review was structured using the 5-step methodology based on the research question: what are the mechanical properties of additive-manufactured restorative ceramics in comparison with subtractive manufacturing? The electronic literature search was performed independently by 2 authors in the following databases: PubMed/MEDLINE, Web of Science, and Scopus. Published articles from 2019 to 2023 were screened, analysed and the relevant papers were selected for inclusion in this review.

Results

A total of 40 studies were included. The available ceramics include zirconia, alumina and alumina-zirconia composites, lithium disilicate, porcelain and fluorapatite glass ceramic. The mechanical properties were summarized according to material and technique: density (15 studies), flexural strength (31 studies), fracture toughness (7 studies), Young's modulus (7 studies), hardness (11 studies) and performance (7 studies). Overall, the properties exhibited an upward trend toward the values of conventional techniques. Typical processing defects, including porosity, agglomerates, cracks, surface roughness, and other defects, were also analyzed.

Conclusions

With significant technological advancements, the mechanical properties of AM ceramics have come close to ceramics by conventional manufacturing, whereas their reliability, the influence of printing layer orientations, and long-term performance still need further investigation.

Bonding super translucent multilayered monolithic zirconia to different foundation materials: an invitro study

BACKGROUND

The objective of this study was to investigate the effect of bonded substrate, zirconia surface conditioning and the interaction between them on the shear bond strength of monolithic zirconia.

METHODS

Forty-eight monolithic zirconia discs were CAD-CAM fabricated and divided into two groups according to surface treatment either as milled and universal primer application (Monobond N, Ivoclar-Vivadent) (P) or sandblasting then universal primer application (Monobond N) (SP). Each main group was further divided into three test groups according to the bonded substrate: dentin (DSP, DP), composite (CSP, CP) or resin modified glass ionomer (RMGI) (GSP, GP). Adhesive resin cement (Multilinik automix, Ivoclar-Vivadent) was used for bonding. Specimens were stored in water bath for six months before thermal cycling for 10,000 cycles to mimic intra oral condition. All specimens underwent shear bond strength test (SBS) using a universal testing machine. Two and one-way ANOVA and Bonferroni Post Hoc tests were used for statistical analyses.

RESULTS

The means ± SD SBS of all test groups were recorded in (MPa). DSP group showed the highest mean SBS (22.65 ± 2.0) followed by DP group (18.61 ± 2.55). Meanwhile, GSP and GP groups showed the lowest mean SBS (4.77 ± 0.09, 4.57 ± 0.73 respectively).

CONCLUSION

Sandblasting with priming is recommended as a monolithic zirconia surface treatment method. Dentin is the most reliable substrate followed by composite.

Effect of calcination on minimally processed recycled zirconia powder derived from milling waste

OBJECTIVE

To assess the influence of calcination process on the properties of minimally processed recycled 3Y-TZP, and to compare it with its commercial counterpart.

METHODS

Non-milled 3Y-TZP waste was collected, fragmented and ball-milled to a granulometric < 5 µm. Half of the recycled powder was calcined at 900 °C. Recycled 3Y-TZP disks were uniaxially pressed and sintered to create two recycled groups: 1) Calcined and 2) Non-calcined to be compared with a commercial CAD/CAM milled 3Y-TZP. The microstructure of experimental groups was assessed through density (n = 6), scanning electron microscopy (n = 3) and energy-dispersive X-ray spectroscopy (n = 3); and the crystalline content was evaluated through X-ray diffraction (XRD) (n = 3). Optical and mechanical properties were investigated through reflectance tests (n = 10), and Vickers hardness, fracture toughness (n = 5), and biaxial flexural strength tests (n = 16), respectively. Fractographic analysis was performed to identify fracture origin and crack propagation. Statistical analyses were performed through ANOVA followed by Tukey´s test, and by Weibull statistics.

RESULTS

Particle size distribution of recycled powder revealed an average diameter of ∼1.60 µm. The relative density of all experimental groups was > 98.15 % and XRD analysis exhibited a predominance of tetragonal-phase in both recycled groups, which were similar to the crystallographic pattern of the control group. Cross-section micrographs presented flaws on the non-calcined group, and a more homogeneous microstructure for the calcined and commercial groups. Commercial samples showed lower contrast-ratio and higher translucency-parameter than the recycled groups, where non-calcined presented higher translucency-parameter and lower contrast-ratio than its calcined counterpart. The commercial group presented higher fracture toughness and characteristic strength than the recycled groups. Moreover, the calcined group exhibited higher hardness, characteristic strength, and probability of survival at higher loads than the non-calcined group. Fractographic analysis depicted the presence of microstructural flaws in the non-calcined group, which may have acted as stress-raisers and led to failures at lower flexural strengths values.

SIGNIFICANCE

The calcination process improved the microstructure, optical, and mechanical properties of the recycled 3Y-TZP.

Effect of Surface Treatment with Zirconium Dioxide Slurry on the Bond Strength of Resin Cement to Ultratranslucent Zirconia

This laboratory study aimed to evaluate the effects of zirconium dioxide (ZrO2) slurry surface treatment on the bond strength of ultratranslucent zirconia to resin cement using different ceramic primers. The surface morphology was evaluated by scanning electron microscopy (SEM) and atomic force microscopy (AFM), and the interface was evaluated by SEM. Additionally, the phase composition was analyzed by X-ray diffraction (XRD). Specimens of zirconia (n=120) were obtained and divided into two groups according to the surface treatment: (1) airborne particle abrasion with 50-μm aluminum oxide (n=60) and (2) ZrO2 slurry (n=60). The 60 specimens were then further divided into three groups (n=20) according to the ceramic primer application: no primer (NP), Monobond N (MB), and Clearfil ceramic primer (CP). Four resin cement cylinders were built on each ceramic specimen. Half of the specimens (n=10) were subjected to a microshear bond strength (μSBS) test after 24 hours of storage in distilled water, and the other half (n=10) were subjected to a μSBS test after thermocycling. Additional specimens were prepared for SEM, AFM, and XRD analyses. According to the Kruskal-Wallis and Student-Newman-Keuls post hoc tests, the μSBS values were significantly higher for MB and CP than for NP (p<0.05), and there were no significant differences in μSBS for both surface treatments associated with MB and CP after 24 hours of storage (p>0.05). Thermocycling significantly decreased the μSBS values for all specimens, especially for the NP groups and ZrO2 slurry treatment groups, and gaps at the interface were observed by SEM. SEM and AFM analyses showed agglomerate-type irregularities on the ceramic surface for ZrO2 slurry treatment. XRD spectra showed that ZrO2 slurry did not cause phase transformation. It was concluded that ZrO2 slurry promoted irregularities on the ultratranslucent zirconia surface, not causing phase transformation; moreover, the values of μSBS were comparable to those of airborne particle abrasion with aluminum oxide. However, neither surface treatment nor ceramic primer prevented the degradation of the interface.

Characterization of a hydrothermally aged experimental alumina-toughened zirconia composite

OBJECTIVES

To assess the effects of different aging protocols on chemical, physical, and mechanical properties of an experimental ATZ composite compared to a zirconia.

METHODS

Disc-shaped specimens were obtained through uniaxial pressing of commercial powders (Tosoh), ATZ comprised of 80%ZrO2/20%Al2O3 (TZ-3YS20AB) and 3Y-TZP (3Y-SBE). The specimens of each material were divided into different groups according to the aging protocol: immediate, autoclave aging and hydrothermal reactor aging. The aging protocols were performed at 134 ºC for 20 h at 2.2 bar. Crystalline evaluations were performed using X-Ray Diffraction. The nanoindentation tests measured the elastic modulus (Em) and hardness (H). Biaxial flexural strength was performed, and Weibull statistics were used to determine the characteristic strength and Weibull modulus. The probability of survival was also determined. The Em and H data were analyzed by one-way ANOVA and Tukey test.

RESULTS

Diffractograms revealed the presence of monoclinic phase in both materials after aging. The hydrothermal reactor decreased the Em for ATZ compared to its immediate condition; and the H for both ATZ and 3Y-TZP regarding their immediate and autoclave aging conditions, respectively. The aging protocols significantly increased the characteristic strength for ATZ, while decreased for 3Y-TZP. No difference regarding Weibull modulus was observed, except for 3Y-TZP aged in reactor. For missions of up to 500 MPa, both materials presented a high probability of survival (>99 %) irrespective of aging condition.

SIGNIFICANCE

The synthesized ATZ composite exhibited greater physical and microstructural stability compared to 3Y-TZP, supporting potential application of the experimental material for long-span reconstructive applications.

Advances in zirconia-based dental materials: Properties, classification, applications, and future prospects

OBJECTIVES

Zirconia (ZrO2) ceramics are widely used in dental restorations due to their superior mechanical properties, durability, and ever-improving translucency. This review aims to explore the properties, classification, applications, and recent advancements of zirconia-based dental materials, highlighting their potential to revolutionize dental restoration techniques.

STUDY SELECTION, DATA AND SOURCES

The most recent literature available in scientific databases (PubMed and Web of Science) reporting advances of zirconia-based materials within the dental field is thoroughly examined and summarized, covering the major keywords "dental zirconia, classification, aesthetic, LTD, applications, manufacturing, surface treatments".

CONCLUSIONS

An exhaustive overview of the properties, classifications, and applications of dental zirconia was presented, alongside an exploration of future prospects and potential advances. This review highlighted the importance of addressing challenges such as low-temperature degradation resistance and optimizing the balance between mechanical strength and translucency. Also, innovative approaches to improve the performances of zirconia as dental material was discussed.

CLINICAL SIGNIFICANCE

This review provides a better understanding of zirconia-based dental biomaterials for dentists, helping them to make better choice when choosing a specific material to fabricate the restorations or to place the implant. Moreover, new generations of zirconia are still expected to make progress on key issues such as the long-term applications in dental materials while maintaining both damage resistance and aesthetic appeal, defining the directions for future research.

Effect of Coffee Thermocycling on Color Stability and Translucency of CAD-CAM Polychromatic High Translucent Zirconia Compared With Lithium Disilicate Glass Ceramic

AIMS AND OBJECTIVES

To evaluate the effect of coffee thermocycling on color stability and translucency of CAD-CAM polychromatic high translucent zirconia compared with lithium disilicate glass ceramic.

METHODS

Sixteen rectangular plates (14 × 16 × 1.0 mm) of two ceramic materials (IPS E.max CAD (IEC), IPS E.max ZirCAD Prime [IZP]) were prepared. Each specimen was measured for color coordinates using a spectrophotometer following 30,000 cycles of coffee thermocycling. CIELAB formula was used to determine color and translucency differences (ΔE and ΔTP). The means of ΔE and ΔTP were compared using independent samples t-test and were evaluated using their respective 50%:50% perceptibility and acceptability thresholds (PT and AT). One-way analysis of variance was performed to evaluate the translucency parameter (TP) and surface roughness (Ra) of each material.

RESULTS

Mean ΔE values of IEC (4.69) and IZP (4.64) were higher than the AT (ΔE ≤ 2.7) with no significant difference found between the two groups (p = 0.202). Considering the TP, only IEC showed a statistically significant increase in TP value (p < 0.001). However, the mean ΔTP of IEC (3.25) remained within the range of acceptability (1.3 < ΔTP ≤ 4.4).

CONCLUSIONS

Within the limitations of this current study, the color stability of all materials was clinically affected by coffee thermocycling. In terms of translucency, only lithium disilicate glass ceramic was influenced by coffee thermocycling. High translucent zirconia had superior translucency stability compared to lithium disilicate glass ceramic.

The effect of deviations in sintering temperature on the translucency and color of multi-layered zirconia

OBJECT

This study aimed to investigate the changes in the translucency and color of four different multi-layered zirconia materials when the sintering temperature were inaccurate.

MATERIALS AND METHODS

Two hundred zirconia samples (11 × 11 × 1.0 mm) of four multi-layered zirconia, Upcera TT-GT (UG), Upcera TT-ML (UM), Cercon xt ML (CX), and Lava Esthetic (LE), were divided into five subgroups according to the sintering temperature: L1 (5% lower temperature), L2 (2.5% lower temperature), R (recommended sintering temperature), H2 (2.5% higher temperature), H1 (5% higher temperature). After sintering, color coordinates were measured. Then the translucency parameter (TP) values, and the color differences (between the inaccurate sintering temperature and the recommended temperature) of each zirconia specimen were calculated. Statistical analysis was performed by using three-way ANOVA tests, the one-way ANOVA, and Tukey's post hoc test.

RESULTS

Three-way ANOVA results showed that material type, sintering temperature, specimen section, and their interactions significantly influenced the TP values (except for the interactions of specimen section and sintering temperature) (P < .05). TP values of zirconia specimens were significantly different in the inaccurate sintering temperatures (P < .05), except for the cervical and body sections of UG group (P > .05). Compared with recommended sintering temperature, higher sintering temperature caused higher TP values for CX, but lower for LE. Three-way ANOVA results showed that material type, sintering temperature, and their interactions significantly influenced the ∆E00 values (P < .05). There were no significant differences in ∆E00 values of UM and CX groups at different inaccurate sintering temperatures, and were clinical imperception (except for UM-L1) (∆E00 < 1.25). ∆E00 values of all zirconia specimens showed clinically acceptable (∆E00 < 2.23).

CONCLUSION

The deviations in sintering temperature significantly influenced the translucency and color of tested multi-layered zirconia. The trends of translucency in the multi-layered zirconia depended on material type and the color changes of all zirconia materials were clinically acceptable at inaccurate sintering temperatures.

Performance of posterior third-generation monolithic zirconia crowns in a complete digital workflow: A three-year prospective clinical study

Background/purpose

Translucent monolithic zirconia restorations have recently introduced. The purpose of this study was to evaluate the clinical behavior and the survival rate of the posterior third-generation monolithic zirconia crowns (MZCs) during three years of clinical service.

Materials and methods

Twenty-four patients who needed thirty crowns were enrolled in this study. Digital impressions were made, and the crowns were milled and cemented with a resin cement. The crowns outcomes were assessed using the California Dental Association's (CDA) criteria. Gingival index (GI), plaque index (PI), and periodontal probing depth (PPD) for MZCs and contralateral natural teeth (control) were assessed. Margin index (MI) for MZCs was also assessed. Data analysis was conducted using the Wilcoxon signed-rank and the Friedman tests.

Results

The 3-year survival rate was 100%. All MZCs were rated as satisfactory throughout the follow-up period, and no biological or mechanical complications were observed. No differences were recorded when GI, PI and PPD at 3-year of follow-up were compared to baseline. No differences were recorded between crowned and control teeth. The MI remained stable throughout the study period.

Conclusion

The third-generation monolithic zirconia appears to be a good treatment option for the rehabilitation of posterior single teeth.

The effect of phase contents on the properties of yttria stabilized zirconia dental materials fabricated by stereolithography-based additive manufacturing

The aim is to investigate the impact of phase contents on mechanical properties, translucency, and aging stability of additively manufactured yttria partially stabilized zirconia ceramics. For that purpose, we evaluated two PSZ materials. The first type was prepared utilizing commercially available 5 mol% yttria-stabilized zirconia(5Y-PSZ), while the second type, denoted as 3Y+8Y-PSZ ceramics, was fabricated by blending 3 mol% and 8 mol% yttria-stabilized zirconia powders. Compared to 5Y-PSZ (39.90 wt% tetragonal phases and c/a2 = 1.0141), 3Y+8Y-PSZ is characterized by a greater abundance of tetragonal phases (47.68 wt%), which display higher tetragonality (c/a2 = 1.0165) and lower yttrium oxide content (2.25mol%). As a result, the 3Y+8Y-PSZ demonstrates elevated strength (816.52 MPa) and toughness (4.32 MPa m1/2), accompanied by reduced translucency(CR:0.47) and it exhibits greater susceptibility to aging. The phase contents, yttrium oxide content, and lattice parameters in the tetragonal phase play a crucial role in determining the mechanical properties, translucency, and aging stability of PSZ ceramics.

The effect of surface treatment and low-temperature degradation on flexural strength of additive manufactured zirconia

This study aimed to assess the effect of low-temperature degradation (LTD) and surface treatment on the flexural strength of additive-manufactured (AM) zirconia by comparison to subtractive-manufactured (SM) zirconia. Disc-shaped zirconia specimens were fabricated using AM and SM technology, and each group was assigned to 3 subgroups according to the type of surface treatment: control, sandblasting (SB), and 9% hydrofluoric acid etching (HF). The groups were then further divided into 2 subgroups: unaged and aged. Biaxial flexural strength, crystal phase, surface topography, and surface roughness were measured to evaluate the mechanical properties. Statistical analyses were performed with 3-way ANOVA, followed by the comparison of means with Bonferroni post hoc analyses. The means and standard deviations of the biaxial flexural strength and Weibull parameters were calculated with descriptive statistics. All SM groups showed significantly greater flexural strength than the AM groups (p < .05), and LTD did not affect flexural strength except for the SMHF group (p < .05). After LTD, monoclinic phases (m-phase) were found in all groups, and SEM images showed grain pullout due to zirconia volume expansion in both control groups. Sandblasting significantly affected flexural strength (p < .05), whereas the HF group did not affect flexural strength except in the SMHF group after LTD (p < .05). No significant difference was observed in the surface roughness of AM compared to SM groups conditioned with the same surface treatment regardless of LTD. AM zirconia has comparable mechanical properties to SM zirconia, regardless of low-temperature degradation and surface treatment, which indicates the potential of the AM technique for clinical applications.

Effect of sintering time on microstructure and optical properties of yttria-partially stabilized monolithic zirconia

OBJECTIVES

To evaluate the impact of speed sintering on the microstructure and optical properties of 3 and 5 mol% yttria-partially stabilized monolithic zirconias.

METHODS

120 plate-shaped zirconia specimens (10x10x 0.4 mm) were prepared from three commercial 5 mol% yttria-partially stabilized zirconia blocks (5Y-PSZs); Katana UTML (Kuraray Noritake), Cercon xtML (Dentsply Sirona), and Zolid FX white (Amann Girrbach), and two commercial 3 mol% yttria-partially stabilized zirconia blocks (3Y-PSZs); Lava Plus (3 M ESPE) and InCoris (Sirona, GmbH). Specimens were either conventional sintered (CS) using a 7-hour program or speed sintered (SS) using a quick 90-minute program. The microstructure was inspected with a scanning electron microscope (SEM), and phase fractions were detected using x-ray diffraction analysis (XRD). Translucency (TP00), and contrast ratio (CR) were obtained using a spectrophotometer (VITA Easyshade V). Color difference (ΔE00) between both sintering processes was calculated with the CIEDE2000 formula. ΔE00 up to 1.8 was set as the acceptability threshold. Data were analyzed using two-way ANOVA, Krusakll-Wallis, and Mann-Whitney U tests. (n = 12, α = .05).

RESULTS

Grain size was significantly decreased after SS for all tested materials (P < .0001). The average grain sizes of 5Y-PSZs were significantly larger than those of 3Y-PSZs. The atomic structure, microstructure, and transparency of CS and SS were all affected by the amount of yttria, the size of the crystals, and tetragonality. SS significantly reduced TP00 (F = 7135.95, P < 0.0001) and increased CR (F = 453.21, P < 0.0001). The CS Katana presented the highest TP00 and lowest CR value. ΔE00 between the CS and SS groups were clinically acceptable except for Lava, which had values above the set threshold (1.89).

SIGNIFICANCE

SS altered the grain size and internal structure of the tested materials, which was reflected in translucency.

Translucent Zirconia in Fixed Prosthodontics-An Integrative Overview

Over the past two decades, dental ceramics have experienced rapid advances in science and technology, becoming the fastest-growing field of dental materials. This review emphasizes the significant impact of translucent zirconia in fixed prosthodontics, merging aesthetics with strength, and highlights its versatility from single crowns to complex bridgework facilitated by digital manufacturing advancements. The unique light-conducting properties of translucent zirconia offer a natural dental appearance, though with considerations regarding strength trade-offs compared to its traditional, opaque counterpart. The analysis extends to the mechanical attributes of the material, noting its commendable fracture resistance and durability, even under simulated physiological conditions. Various zirconia types (3Y-TZP, 4Y-TZP, 5Y-TZP) display a range of strengths influenced by factors like yttria content and manufacturing processes. The study also explores adhesive strategies, underlining the importance of surface treatments and modern adhesives in achieving long-lasting bonds. In the realm of implant-supported restorations, translucent zirconia stands out for its precision, reliability, and aesthetic adaptability, proving suitable for comprehensive dental restorations. Despite its established benefits, the review calls for ongoing research to further refine the material's properties and adhesive protocols and to solidify its applicability through long-term clinical evaluations, ensuring its sustainable future in dental restorative applications.

The Effect of Polishing, Glazing, and Aging on Optical Characteristics of Multi-Layered Dental Zirconia with Different Degrees of Translucency

(1) Background: Considering that the appearance of a dental material is an important factor that contributes to the success of prosthetic restorations. The purpose of this study is to investigate the optical properties and color changes among the layers of three commercial zirconias, to compare the aspect of the polished and glazed surfaces before and after aging and to evaluate the effects of hydrothermal degradation on their aesthetics. (2) Methods: Forty-eight plate-shaped samples were sectioned from presintered blocks of each multilayer translucent zirconia with different Yttrium content: Ceramill Zolid fx ML (5 mol%) = CeZ, STML (4 mol%) = STM, IPS e.maxZirCAD CEREC/in Lab MT Multi (4 mol% + 5 mol%) = IPZ. The samples were sintered according to the recommendation of each manufacturer, and half (24) of them were polished and the other half (24) glazed on one of the surfaces. Each type was equally divided into one control and one aging group, and, for each material, this resulted in four groups (n = 12): polished-control, polished-autoclaved glazed-control, and glazed-autoclaved. The artificial aging was carried out with an autoclave and distilled water at 134 °C, 0.2 MPa for 1 h, and for optical parameters (TP, CR, OP) and color change (ΔE*) measurements on a black and white background in a CIE L*a*b* color system, a spectrophotometer was used. The specimens were evaluated in incisal, cervical, and medium areas on polished and glazed samples before and after the aging stage. Statistical analysis was achieved with a two-way ANOVA test, the unpaired t-test, and the paired t-test. (3) Results: Before and after aging, the mean TP values for polished samples were higher than the glazed ones. After aging, the mean TP values increased for all groups (except polished CeZ), and significant differences were reported for polished STM, IPZ. After LTD, the opalescence registered an increase for almost all groups (except polished CeZ, polished and glazed IPZ-medium area), and significant differences were reported for almost all groups (except STM-incisal, IPZ-cervical, medium areas). The levels of color change were between extremely slight to perceivable. (4) Conclusions: Optical properties of the selected multilayer zirconia were influenced by polishing and glazing as surface treatment and affected by artificial aging (CeZ the least); perceivable color changes for polished STM, IPZ were detected.

Aging resistance of highly translucent zirconia ceramics with rapid sintering

PURPOSE

Rapid sintering technology has become one of the most direct methods for shortening the manufacturing time of zirconia restorations. This study aimed to explore the aging resistance of rapid-sintered 5 mol% yttria-partially-stabilized zirconia (5Y-PSZ).

METHODS

Specimens were made from two types of 5Y-PSZ material and subjected to rapid sintering (RS) and conventional sintering (CS). After in vitro aging for 5 h, morphology observation, grain size measurement, and phase composition analysis were performed. The mechanical properties were evaluated by biaxial, three-point flexural tests, and the Vickers microhardness test. Results were analyzed by 3-way ANOVA.

RESULTS

Both the RS group and the CS group had a dense microstructure. The tested zirconia ceramics had different grain sizes, which were affected by the interaction between the sintering method and aging. Both groups revealed the same characteristic peaks of the cubic phase after aging. Regardless of the sintering method used, there was no significant difference in the mechanical properties of the tested zirconia before and after aging.

CONCLUSION

The rapid-sintered 5Y-PSZ materials had a microstructure, phase composition and mechanical properties similar to those of conventional sintered materials. The characteristics of the materials prepared using the two sintering methods did not change significantly after aging.

State of the Art of Different Zirconia Materials and Their Indications According to Evidence-Based Clinical Performance: A Narrative Review

The aim of this study was to perform a narrative review to identify the modifications applied to the chemical structure of third- and fourth-generation zirconia ceramics and to determine the influence of these changes on the mechanical and optical properties. A bibliographical search using relevant keywords was conducted in the PubMed^® and EBSCO databases. The abstracts and full texts of the resulting articles were reviewed for final inclusion. Fifty-four articles were included in this review. The analyzed topics were: (1) the composition of first- and second-generation zirconia materials (Y-TZP), (2) the behavior of the studied generations in relation to mechanical and optical properties, and (3) the modifications that were carried out on third-generation (5Y-TZP) and fourth-generation (4Y-TZP) zirconia materials. However, studies focusing on these specific characteristics in third- and fourth-generation zirconia materials are scarce. The review shows that there is a lack of sufficient knowledge about the chemical modifications of zirconia in the new generations.

Indirect restorative systems-A narrative review

OBJECTIVE

The background and clinical understanding of the properties of currently available indirect restorative systems and fabrication methods is, along with manufacturer and evidence-based literature, an important starting point to guide the clinical selection of materials for tooth and/or implant supported reconstructions. Therefore, this review explores most indirect restorative systems available in the market, especially all-ceramic, along with aspects of manufacturing process, clinical survival rates, and esthetic outcomes.

OVERVIEW

Progressive incorporation of new technologies in the dental field and advancements in materials science have enabled the development/improvement of indirect restorative systems and treatment concepts in oral rehabilitation, resulting in reliable and predictable workflows and successful esthetic and functional outcomes. Indirect restorative systems have evolved from metal ceramics and polymers to glass ceramics, polycrystalline ceramics, and resin-matrix ceramics, aiming to improve not only biological and mechanical properties, but especially the optical properties and esthetic quality of the reconstructions, in attempt to mimic natural teeth.

CONCLUSIONS

Based on several clinical research, materials, and patient-related parameters, a decision tree for the selection of indirect restorative materials was suggested to guide clinicians in the rehabilitation process.

CLINICAL SIGNIFICANCE

The pace of materials development is faster than that of clinical research aimed to support their use. Since no single material provides an ideal solution to every case, professionals must continuously seek information from well designed, long-term clinical trials in order to incorporate or not new materials and technological advancements.

Comparison of Testing Designs for Flexural Strength of 3Y-TZP and 5Y-PSZ Considering Different Surface Treatment

The aim of this study was to analyze the influence of different surface treatments and the corresponding surface roughness on the ball-on-three-balls test and piston-on-three-balls test for measuring flexural strength 3Y-TZP and 5Y-PSZ. Additionally, the influence of cutting the material into the specimens when pre-sintered or fully sintered was analyzed. A total of 120 specimens for each material group, 3Y-TZP zirconia (Katana HT, Kuraray) and the 4 different layers of multilayered 5Y-PSZ zirconia (Katana UTML, Kuraray), were produced. The used material was cut into half of the specimens in a fully sintered stage, the other half was cut when pre-sintered. Each subgroup was divided into 3 different surface treatment groups being air abraded with 50 µm alumina particles at 1 bar pressure, ground with 600 SiC paper or polished up to 1 µm with a polycristalline diamond suspension. These were then analyzed by X-ray diffraction (XRD) (N = 3) and tested for flexural strength using the ball-on-three-balls test (N = 10) or piston-on-three-balls test (N = 10). For 3Y-TZP groups different surface roughness did not result in statistically significant differences in flexural strength but cutting the specimens in fully sintered state significantly reduced flexural strength of 1133 ± 109 to 741 ± 81 MPa. For 5Y-PSZ groups air abrasion of the specimens with alumina particles significantly reduced the flexural strength of 562 ± 68 MPa to 358 ± 58 MPa. Cutting and surface treatment in pre-sintered or fully sintered state had no significant influence. Flexural strength testing with the ball-on-three-balls test resulted in about 20% higher strengths compared to the piston-on-three-balls test. Results of both tests showed the same tendencies when compared.