1
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Kodama K, Todoroki N. Progress in Experimental Methods Using Model Electrodes for the Development of Noble-Metal-Based Oxygen Electrocatalysts in Fuel Cells and Water Electrolyzers. SMALL METHODS 2025:e2401851. [PMID: 39888223 DOI: 10.1002/smtd.202401851] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/31/2024] [Revised: 01/02/2025] [Indexed: 02/01/2025]
Abstract
Hydrogen plays a key role in maximizing the benefits of renewable energy, and the widespread adoption of water electrolyzers and fuel cells, which convert the chemical energy of hydrogen and electrical energy into each other, is strongly desired. Electrocatalysts used in these devices, typically in the form of nanoparticles, are crucial components because they significantly affect cell performance, but their raw materials rely on limited resources. In catalyst research, electrochemical experimental studies using model catalysts, such as single-crystal electrodes, have provided valuable information on reaction and degradation mechanisms, as well as catalyst development strategies aimed at overcoming the trade-off between activity and durability, across spatial scales ranging from the atomic to the nanoscale. Traditionally, these experiments are conducted using well-defined, simple model surfaces like bare single-crystal electrodes in pure systems. However, in recent years, experimental methods using more complex interfaces-while still precisely controlling elemental distribution, microstructure, and modification patterns-have been established. This paper reviews the history of those studies focusing on noble-metal-based electrocatalysts for oxygen reduction reactions and oxygen evolution reactions, which account for the majority of efficiency losses in fuel cells and water electrolyzers, respectively. Furthermore, potential future research themes in experimental studies using model electrodes are identified.
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Affiliation(s)
- Kensaku Kodama
- Toyota Central R&D Labs., Inc., Nagakute, 480-1192, Japan
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2
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Jiang S, Xiang Q, Xie Z, Yang N, Liu J, Li L, Wei Z. Influence of the Pt/ionomer/water interface on the oxygen reduction reaction: insights into the micro-three-phase interface. Chem Sci 2024:d4sc06600f. [PMID: 39512925 PMCID: PMC11537287 DOI: 10.1039/d4sc06600f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/29/2024] [Accepted: 10/29/2024] [Indexed: 11/15/2024] Open
Abstract
Understanding the Pt/ionomer/water interface structure and its impact on the oxygen reduction reaction (ORR) activity is essential for enhancing catalyst utilization and performance of fuel cells. This study aimed to investigate the influence of sulfonic acid groups on the Pt/ionomer/water interface and the ORR mechanism. By using a combination of DFT, AIMD, and microkinetic simulations, the results showed that when the sulfonic acid group is located at the edge of the Helmholtz plane, it creates an optimal three-phase interface, providing more available active sites, a stronger interfacial electric field, and a more continuous H-bond network. This configuration results in the *OOH dissociation becoming the rate-determining step, demonstrating significantly higher intrinsic ORR activity with a much lower theoretical overpotential of 0.11 V. Conversely, when the sulfonic acid group is in contact with the Pt surface, it causes the Pt surface's d-band center to shift down, weakens the interfacial electric field, and disrupts the H-bond network, resulting in a blocking effect on the ORR with an overpotential of 0.23 V. These insights shed light on the role of solid-solid-liquid interfaces in the ORR performance and provide valuable information for the rational design of catalyst interfaces.
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Affiliation(s)
- Shangkun Jiang
- State Key Laboratory of Advanced Chemical Power Sources (Chongqing University) China
- School of Chemistry and Chemical Engineering, Chongqing University Chongqing 400044 China
- College of Chemistry and Chemical Engineering, Chongqing University of Science &Technology Chongqing 401331 China
| | - Qiong Xiang
- State Key Laboratory of Advanced Chemical Power Sources (Chongqing University) China
- School of Chemistry and Chemical Engineering, Chongqing University Chongqing 400044 China
| | - Zhuoyang Xie
- State Key Laboratory of Advanced Chemical Power Sources (Chongqing University) China
- School of Chemistry and Chemical Engineering, Chongqing University Chongqing 400044 China
| | - Na Yang
- School of Materials and Energy, University of Electronic Science and Technology of China Chengdu 611731 China
| | - Jiawei Liu
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR) 627833 Singapore
| | - Li Li
- State Key Laboratory of Advanced Chemical Power Sources (Chongqing University) China
- School of Chemistry and Chemical Engineering, Chongqing University Chongqing 400044 China
| | - Zidong Wei
- State Key Laboratory of Advanced Chemical Power Sources (Chongqing University) China
- School of Chemistry and Chemical Engineering, Chongqing University Chongqing 400044 China
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3
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Inaba M, Murase R, Takeshita T, Yano K, Kosaka S, Takahashi N, Isomura N, Oh-ishi K, Yoshimune W, Tsuchiya K, Nobukawa T, Kodama K. Synthesis of a Mesoporous SnO 2 Catalyst Support and the Effect of Its Pore Size on the Performance of Polymer Electrolyte Fuel Cells. ACS APPLIED MATERIALS & INTERFACES 2024; 16:10295-10306. [PMID: 38379515 PMCID: PMC10910439 DOI: 10.1021/acsami.4c01794] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/01/2024] [Revised: 02/09/2024] [Accepted: 02/12/2024] [Indexed: 02/22/2024]
Abstract
The aim of this study was to clarify the effectiveness and challenges of applying mesoporous tin oxide (SnO2)-based supports for Pt catalysts in the cathodes of polymer electrolyte fuel cells (PEFCs) to simultaneously achieve high performance and high durability. Recently, the focus of PEFC application in automobiles has shifted to heavy-duty vehicles (HDVs), which require high durability, high energy-conversion efficiency, and high power density. It has been reported that employing mesoporous carbon supports improves the initial performance by mitigating catalyst poisoning caused by sulfonic acid groups of the ionomer as well as by reducing the oxygen transport resistance through the Pt/ionomer interface. However, carbon materials in the cathode can degrade oxidatively during long-term operation, and more stable materials are desired. In this study, we synthesized connected mesoporous Sb-doped tin oxides (CMSbTOs) with controlled mesopore sizes in the range of 4-11 nm and tested their performance and durability as cathode catalyst supports. The CMSbTO supports exhibited higher fuel cell performance at a pore size of 7.3 nm than the solid-core SnO2-based, solid-core carbon, and mesoporous carbon supports under dry conditions, which can be attributed to the mitigation of the formation of the Pt/ionomer interface and the better proton conductivity within the mesopores even at the low-humidity conditions. In addition, the CMSbTO supports exhibited high durability under oxidative conditions. These results demonstrate the promising applicability of mesoporous tin oxide supports in PEFCs for HDVs. The remaining challenges, including the requirements for improving performance under wet conditions and stability under reductive conditions, are also discussed.
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Affiliation(s)
- Masanori Inaba
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | - Ryuichi Murase
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | | | - Kazuhisa Yano
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | - Satoru Kosaka
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | - Naoko Takahashi
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | - Noritake Isomura
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | - Keiichiro Oh-ishi
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | - Wataru Yoshimune
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
| | | | | | - Kensaku Kodama
- Toyota
Central R&D Laboratories., Inc., Nagakute, Aichi 480-1192, Japan
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4
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Xu Y, Zhang L, Chen W, Cui H, Cai J, Chen Y, Feliu JM, Herrero E. Boosting Oxygen Reduction at Pt(111)|Proton Exchange Ionomer Interfaces through Tuning the Microenvironment Water Activity. ACS APPLIED MATERIALS & INTERFACES 2024; 16:4540-4549. [PMID: 38227931 DOI: 10.1021/acsami.3c14208] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/18/2024]
Abstract
A proton exchange ionomer is one of the most important components in membrane electrode assemblies (MEAs) of polymer electrolyte membrane fuel cells (PEMFCs). It acts as both a proton conductor and a binder for nanocatalysts and carbon supports. The structure and the wetting conditions of the MEAs have a great impact on the microenvironment at the three-phase interphases in the MEAs, which can significantly influence the electrode kinetics such as the oxygen reduction reaction (ORR) at the cathode. Herein, by using the Pt(111)|X ionomer interface as a model system (X = Nafion, Aciplex, D72), we find that higher drying temperature lowers the onset potential for sulfonate adsorption and reduces apparent ORR current, while the current wave for OHad formation drops and shifts positively. Surprisingly, the intrinsic ORR activity is higher after properly correcting the blocking effect of Pt active sites by sulfonate adsorption and the poly(tetrafluoroethylene) (PTFE) skeleton. These results are well explained by the reduced water activity at the interfaces induced by the ionomer/PTFE, according to the mixed potential effect. Implications for how to prepare MEAs with improved ORR activity are provided.
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Affiliation(s)
- Yujun Xu
- Hefei National Research Center for Physical Sciences at Microscale, Department of Chemical Physics, University of Science and Technology of China, Hefei 230026, China
| | - Lulu Zhang
- Hefei National Research Center for Physical Sciences at Microscale, Department of Chemical Physics, University of Science and Technology of China, Hefei 230026, China
| | - Wei Chen
- Hefei National Research Center for Physical Sciences at Microscale, Department of Chemical Physics, University of Science and Technology of China, Hefei 230026, China
| | - Haowen Cui
- Hefei National Research Center for Physical Sciences at Microscale, Department of Chemical Physics, University of Science and Technology of China, Hefei 230026, China
| | - Jun Cai
- Hefei National Research Center for Physical Sciences at Microscale, Department of Chemical Physics, University of Science and Technology of China, Hefei 230026, China
| | - Yanxia Chen
- Hefei National Research Center for Physical Sciences at Microscale, Department of Chemical Physics, University of Science and Technology of China, Hefei 230026, China
| | - Juan M Feliu
- Instituto de Electroquímica, Universidad de Alicante, Apdo. 99, Alicante E-03080, Spain
| | - Enrique Herrero
- Instituto de Electroquímica, Universidad de Alicante, Apdo. 99, Alicante E-03080, Spain
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5
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Kikkawa N, Kimura M. Comprehensive Molecular Dynamics Study of Oxygen Diffusion in Carbon Mesopores: Insights for Designing Fuel-Cell Catalyst Supports. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:1674-1687. [PMID: 38198684 DOI: 10.1021/acs.langmuir.3c02627] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/12/2024]
Abstract
Mesoporous carbon is often used as a support for platinum catalysts in polymer electrolyte fuel-cell catalyst layers. Mesopores in the carbon support improve the performance of fuel cells by inhibiting the adsorption of ionomer onto the catalyst particles. However, the mesopores may impair mass transport. Hence, understanding molecular behaviors in the pores is essential to optimizing the mesopore structures. Specifically, it is crucial to understand the oxygen transport in the high-current region. In this study, the diffusion coefficients of oxygen molecules in carbon mesopores were calculated for various pore lengths, pore diameters, filling rates, and water contents in the ionomer via molecular dynamics simulations. The results show that oxygen diffusion slows by 2 orders of magnitude because of pore occlusion, and it slows down by an additional 1 or 2 orders of magnitude if ionomers are present in the pores. The occlusion can be theoretically predicted by considering the surface free energy. This theory provides some insight into mesoporous carbon designs; for instance, the theory suggests that narrow pores should be shortened to prevent occlusion. Slow diffusion in the presence of ionomers was attributed to the localization of oxygen at the dense ionomer-carbon interface. Thus, to improve oxygen transport properties, carbon surfaces and ionomer structures may be designed in such a manner as to prevent densification at the interface.
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Affiliation(s)
- Nobuaki Kikkawa
- Toyota Central RD Laboratories, Inc., Yokomichi 41-1, Nagakute 480-1192, Aichi Japan
| | - Masayuki Kimura
- Toyota Motor Corporation, Toyota 1, Toyota 471-8571, Aichi Japan
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6
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Kim YS. Hydrocarbon Ionomeric Binders for Fuel Cells and Electrolyzers. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2023; 10:e2303914. [PMID: 37814366 DOI: 10.1002/advs.202303914] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/14/2023] [Revised: 08/08/2023] [Indexed: 10/11/2023]
Abstract
Ionomeric binders in catalyst layers, abbreviated as ionomers, play an essential role in the performance of polymer-electrolyte membrane fuel cells and electrolyzers. Due to environmental issues associated with perfluoroalkyl substances, alternative hydrocarbon ionomers have drawn substantial attention over the past few years. This review surveys literature to discuss ionomer requirements for the electrodes of fuel cells and electrolyzers, highlighting design principles of hydrocarbon ionomers to guide the development of advanced hydrocarbon ionomers.
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Affiliation(s)
- Yu Seung Kim
- MPA-11: Materials Synthesis and Integrated Devices, Los Alamos National Laboratory, Los Alamos, NM, 87545, USA
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7
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Tang M, Yan H, Zhang X, Zheng Z, Chen S. Materials Strategies Tackling Interfacial Issues in Catalyst Layers of Proton Exchange Membrane Fuel Cells. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2023:e2306387. [PMID: 38018316 DOI: 10.1002/adma.202306387] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/01/2023] [Revised: 08/16/2023] [Indexed: 11/30/2023]
Abstract
The most critical challenge for the large-scale commercialization of proton exchange membrane fuel cells (PEMFCs), one of the primary hydrogen energy technologies, is to achieve decent output performance with low usage of platinum (Pt). Currently, the performance of PEMFCs is largely limited by two issues at the catalyst/ionomer interface, specifically, the poisoning of active sites of Pt by sulfonate groups and the extremely sluggish local oxygen transport toward Pt. In the past few years, emerging strategies are derived to tackle these interface problems through materials optimization and innovation. This perspective summarizes the latest advances in this regard, and in the meantime unveils the molecule-level mechanisms behind the materials modulation of interfacial structures. This paper starts with a brief introduction of processes and structures of catalyst/ionomer interfaces, which is followed by a detailed review of progresses in key materials toward interface optimization, including catalysts, ionomers, and additives, with particular emphasis on the role of materials structure in regulating the intermolecular interactions. Finally, the challenges for the application of the established materials and research directions to broaden the material library are highlighted.
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Affiliation(s)
- Meihua Tang
- Hubei Key Laboratory of Electrochemical Power Sources, College of Chemistry and Molecular Sciences, Wuhan University, Wuhan, 430072, China
| | - Huangli Yan
- Hubei Key Laboratory of Electrochemical Power Sources, College of Chemistry and Molecular Sciences, Wuhan University, Wuhan, 430072, China
| | - Xianming Zhang
- Hubei Key Laboratory of Electrochemical Power Sources, College of Chemistry and Molecular Sciences, Wuhan University, Wuhan, 430072, China
| | - Zhenying Zheng
- Hubei Key Laboratory of Electrochemical Power Sources, College of Chemistry and Molecular Sciences, Wuhan University, Wuhan, 430072, China
| | - Shengli Chen
- Hubei Key Laboratory of Electrochemical Power Sources, College of Chemistry and Molecular Sciences, Wuhan University, Wuhan, 430072, China
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8
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Wen Z, Wu D, Banham D, Chen M, Sun F, Zhao Z, Jin Y, Fan L, Xu S, Gu M, Fan J, Li H. Micromodification of the Catalyst Layer by CO to Increase Pt Utilization for Proton-Exchange Membrane Fuel Cells. ACS APPLIED MATERIALS & INTERFACES 2023; 15:903-913. [PMID: 36542539 DOI: 10.1021/acsami.2c16524] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/17/2023]
Abstract
Improving the utilization of platinum in proton-exchange membrane (PEM) fuel cells is critical to reducing their cost. In the past decade, numerous Pt-based oxygen reduction reaction catalysts with high specific and mass activities have been developed. However, the high activities are mostly achieved in rotating disk electrode (RDE) measurement and have rarely been accomplished at the membrane electrode assembly (MEA) level. The failure of these direct translations from RDE to MEA has been well documented with several key reasons having been previously identified. One of them is the resistance caused by complex mass transport pathways in the MEA. Herein, we improve the proton and oxygen transportations in the MEA by building a thin and uniform distribution of ionomer on the catalyst surface. As a result, a PEM fuel cell design is capable of showing a current density improvement of 38% at the same voltage (0.6 V) under the H2/air operation.
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Affiliation(s)
- Zengyin Wen
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
| | - Duojie Wu
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
| | - Dustin Banham
- School of Materials Science and Hydrogen Energy, Foshan University, Foshan528000, China
- Guangdong Key Laboratory for Hydrogen Energy Technologies, Foshan528000, China
- Guangdong TaiJi Power, No. 25 Xingliang Road, Hecheng Street, Foshan528000, China
| | - Ming Chen
- Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen518055, China
| | - Fengman Sun
- Harbin Institute of Technology, Harbin150001, China
| | - Zhiliang Zhao
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
| | - Yiqi Jin
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
| | - Li Fan
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
| | - Shaoyi Xu
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
- Academy for Advanced Interdisciplinary Studies, Southern University of Science and Technology, Shenzhen518055, Guangdong, China
| | - Meng Gu
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
| | - Jiantao Fan
- Academy for Advanced Interdisciplinary Studies, Southern University of Science and Technology, Shenzhen518055, Guangdong, China
- Guangdong Provincial Key Laboratory of Energy Materials for Electric Power, Southern University of Science and Technology, Shenzhen518055, China
| | - Hui Li
- Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen518055, China
- Key University Laboratory of Highly Efficient Utilization of Solar Energy and Sustainable Development, Southern University of Science and Technology, Shenzhen518055, China
- Shenzhen Key Laboratory of Hydrogen Energy, Southern University of Science and Technology, Shenzhen518055, China
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9
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Yoshimune W, Kikkawa N, Yoneyama H, Takahashi N, Minami S, Akimoto Y, Mitsuoka T, Kawaura H, Harada M, Yamada NL, Aoki H. Interfacial Distribution of Nafion Ionomer Thin Films on Nitrogen-Modified Carbon Surfaces. ACS APPLIED MATERIALS & INTERFACES 2022; 14:53744-53754. [PMID: 36416068 PMCID: PMC10806603 DOI: 10.1021/acsami.2c14574] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/16/2022] [Accepted: 11/11/2022] [Indexed: 06/16/2023]
Abstract
Chemically modified carbon supports for the cathode catalyst layers of polymer electrolyte fuel cells (PEFCs) show considerable promise for boosting the oxygen reduction reaction. This study evaluated the ionomer distribution of Nafion ionomer thin films on nitrogen (N)-modified carbon surfaces along their depth direction. Neutron reflectivity (NR) measurements performed using the double-contrast technique with H2O and D2O revealed that the introduction of N functional groups to carbon thin films promoted ionomer adsorption onto the surface under wet conditions (22 °C, 85% relative humidity). Molecular dynamics (MD) simulations conducted to verify the origin of the robust contact between the ionomer and N-modified carbon surface revealed an ionomer adsorption mechanism on the N-modified carbon surfaces, which involved Coulomb interactions between the positively charged carbon surface and the ionomer side chains with negatively charged sulfonic acid groups. The positive surface charge, which was determined using the contents of the N functional groups estimated by X-ray photoelectron spectroscopy, was found to be sufficient as an impetus for ionomer adsorption. This strategy involving NR measurements and MD simulations can provide insights into the solid-ionomer interfacial structures in a cathode catalyst layer and can therefore be extensively employed in studies on PEFCs.
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Affiliation(s)
- Wataru Yoshimune
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Nobuaki Kikkawa
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Hiroaki Yoneyama
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Naoko Takahashi
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Saori Minami
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Yusuke Akimoto
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Takuya Mitsuoka
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Hiroyuki Kawaura
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Masashi Harada
- Toyota
Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi480-1192, Japan
| | - Norifumi L. Yamada
- Institute
of Materials Structure Science, High Energy
Accelerator Research Organization, Naka-gun, Ibaraki319-1106, Japan
| | - Hiroyuki Aoki
- Institute
of Materials Structure Science, High Energy
Accelerator Research Organization, Naka-gun, Ibaraki319-1106, Japan
- Materials
and Life Science Division, J-PARC Center, Japan Atomic Energy Agency, Naka-gun, Ibaraki319-1195, Japan
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10
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Mastronardi V, Magliocca E, Gullon JS, Brescia R, Pompa PP, Miller TS, Moglianetti M. Ultrasmall, Coating-Free, Pyramidal Platinum Nanoparticles for High Stability Fuel Cell Oxygen Reduction. ACS APPLIED MATERIALS & INTERFACES 2022; 14:36570-36581. [PMID: 35920442 PMCID: PMC9975930 DOI: 10.1021/acsami.2c07738] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/02/2022] [Accepted: 07/21/2022] [Indexed: 06/15/2023]
Abstract
Ultrasmall (<5 nm diameter) noble metal nanoparticles with a high fraction of {111} surface domains are of fundamental and practical interest as electrocatalysts, especially in fuel cells; the nanomaterial surface structure dictates its catalytic properties, including kinetics and stability. However, the synthesis of size-controlled, pure Pt-shaped nanocatalysts has remained a formidable chemical challenge. There is an urgent need for an industrially scalable method for their production. Here, a one-step approach is presented for the preparation of single-crystal pyramidal nanocatalysts with a high fraction of {111} surface domains and a diameter below 4 nm. This is achieved by harnessing the shape-directing effect of citrate molecules, together with the strict control of oxidative etching while avoiding polymers, surfactants, and organic solvents. These catalysts exhibit significantly enhanced durability while, providing equivalent current and power densities to highly optimized commercial Pt/C catalysts at the beginning of life (BOL). This is even the case when they are tested in full polymer electrolyte membrane fuel cells (PEMFCs), as opposed to rotating disk experiments that artificially enhance electrode kinetics and minimize degradation. This demonstrates that the {111} surface domains in pyramidal Pt nanoparticles (as opposed to spherical Pt nanoparticles) can improve aggregation/corrosion resistance in realistic fuel cell conditions, leading to a significant improvement in membrane electrode assembly (MEA) stability and lifetime.
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Affiliation(s)
- Valentina Mastronardi
- Nanobiointeractions
& Nanodiagnostics, Istituto Italiano
di Tecnologia, Via Morego 30, 16163 Genova, Italy
- Department
of Chemistry and Industrial Chemistry, University
of Genova, Via Dodecaneso
31, 16146 Genova, Italy
| | - Emanuele Magliocca
- Electrochemical
Innovation Laboratory, Department of Chemical Engineering, University College London, Torrington Place, WC1E 7JE London, U.K.
| | - José Solla Gullon
- Institute
of Electrochemistry, University of Alicante, Apdo. 99, E-03080 Alicante, Spain
| | - Rosaria Brescia
- Electron
Microscopy Facility, Istituto Italiano di
Tecnologia, Via Morego
30, 16163 Genova, Italy
| | - Pier Paolo Pompa
- Nanobiointeractions
& Nanodiagnostics, Istituto Italiano
di Tecnologia, Via Morego 30, 16163 Genova, Italy
| | - Thomas S. Miller
- Electrochemical
Innovation Laboratory, Department of Chemical Engineering, University College London, Torrington Place, WC1E 7JE London, U.K.
| | - Mauro Moglianetti
- Nanobiointeractions
& Nanodiagnostics, Istituto Italiano
di Tecnologia, Via Morego 30, 16163 Genova, Italy
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11
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Kodama K, Motobayashi K. Adsorption of ionomer and ionic liquid on model Pt catalysts for polymer electrolyte fuel cells. ELECTROCHEMICAL SCIENCE ADVANCES 2022. [DOI: 10.1002/elsa.202100183] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022] Open
Affiliation(s)
| | - Kenta Motobayashi
- Department of Physical Science and Engineering Nagoya Institute of Technology Nagoya Japan
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12
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Tang M, Zhang S, Chen S. Pt utilization in proton exchange membrane fuel cells: structure impacting factors and mechanistic insights. Chem Soc Rev 2022; 51:1529-1546. [PMID: 35138316 DOI: 10.1039/d1cs00981h] [Citation(s) in RCA: 34] [Impact Index Per Article: 11.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
It is essential to realize an expected low usage of platinum (Pt) in proton exchange membrane fuel cells (PEMFCs) for the large-scale market penetration of PEMFC-powered vehicles. As well as seeking Pt-based catalysts with a high specific activity, improving Pt utilization through structure optimization of the catalyst layer (CL) has been the main route and apparently a more practical way so far to develop high-performance low-Pt PEMFCs. Despite the significant progress achieved in the past 2-3 decades, a visible gap remains between the current Pt demand of automobile PEMFCs and the target value. To further increase Pt utilization, insights from previous studies are necessary. This review analyzes the structural factors that impact the current-generation efficiency of Pt in PEMFC electrodes in great detail, with emphasis particularly put on the mechanistic and molecule-level insights into the structural effects. The contents include the so-called local transport resistance associated with the permeation and diffusion of oxygen molecules in the ionomer film covering the Pt surface, regulation of ionomer aggregation through molecular interactions between ink components, modulation of ionomer distribution through pore size exclusion and surface electrostatic interaction of the carbon support, optimization of the coupling between the reaction and transport processes through graded composition, and the formation of highways of protons, electrons, and gas molecules through component alignment. We provide a critical analysis of the measurement methods and theoretical models assessing the local transport resistance, which is considered as a crucial issue in the current-generation efficiency of Pt in ultralow-Pt CL. Finally, new opportunities toward the further promotion of Pt utilization are proposed. These subjects and discussions should be of great significance in the rational design and precise fabrication of PEMFC electrodes, and may also inspire similar subjects in other electrochemical energy technologies such as water electrolysis, CO2 reduction, and batteries.
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Affiliation(s)
- Meihua Tang
- College of Chemistry and Molecular Sciences, Wuhan University, Wuhan 430072, China.
| | - Shiming Zhang
- Institute for Sustainable Energy/College of Sciences, Shanghai University, Shanghai 200444, China
| | - Shengli Chen
- College of Chemistry and Molecular Sciences, Wuhan University, Wuhan 430072, China.
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13
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Jiménez-García JC, Olmos-Asar JA, Franceschini EA, Mariscal MM. Effect of Nafion content and hydration level on the electrochemical area of a Pt nanocatalyst in the triple-phase boundary. Phys Chem Chem Phys 2021; 23:27543-27551. [PMID: 34874379 DOI: 10.1039/d1cp03731e] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
Abstract
Despite the great scientific effort, there are still some aspects of a polymeric membrane-based fuel cell (PEMFC) operation that are difficult to access experimentally. This is the case of the so-called triple-phase boundary (TPB), where the ionomer (commonly Nafion) interacts with the supported nanocatalyst (commonly Pt) and is key to the catalytic activity of the system. In this work, we use molecular dynamics simulations and electrochemical experiments on a Nafion/Pt/C system. We perform a systematic analysis, at an atomistic level, to evaluate the effect of several fundamental factors and their intercorrelation on the electrochemically active area (ECSA) of the catalysts. Our results reveal that at high Nafion contents, the catalyst utilization is affected due to the strong interaction between the sulfonic groups of the ionomer and the surface of the Pt nanoparticles (NPs). On the other hand, when the hydration level of the membrane decreases, the sulfonic groups have a greater occupation on the NP surface, covering the active area with hydrophobic Nafion chains and therefore increasing the inactive area. Voltammograms can corroborate our calculations. Overall, this investigation allows us to rationalize how the catalyst utilization is affected, which is an important step in establishing the relationship between the environment and the effectiveness and durability of the PEMFC system.
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Affiliation(s)
- Juan C Jiménez-García
- Instituto de Investigaciones en Fisico-Química de Córdoba (INFIQC) - CONICET, Córdoba, Argentina. .,Departamento de Química Teórica y Computacional, Facultad de Ciencias Químicas, Universidad Nacional de Córdoba, Córdoba, Argentina
| | - Jimena A Olmos-Asar
- Instituto de Investigaciones en Fisico-Química de Córdoba (INFIQC) - CONICET, Córdoba, Argentina. .,Departamento de Química Teórica y Computacional, Facultad de Ciencias Químicas, Universidad Nacional de Córdoba, Córdoba, Argentina
| | - Esteban A Franceschini
- Instituto de Investigaciones en Fisico-Química de Córdoba (INFIQC) - CONICET, Córdoba, Argentina. .,Departamento de Fisicoquímica, Facultad de Ciencias Químicas, Universidad Nacional de Córdoba, Córdoba, Argentina
| | - Marcelo M Mariscal
- Instituto de Investigaciones en Fisico-Química de Córdoba (INFIQC) - CONICET, Córdoba, Argentina. .,Departamento de Química Teórica y Computacional, Facultad de Ciencias Químicas, Universidad Nacional de Córdoba, Córdoba, Argentina
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14
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Xie M, Chu T, Wang T, Wan K, Yang D, Li B, Ming P, Zhang C. Preparation, Performance and Challenges of Catalyst Layer for Proton Exchange Membrane Fuel Cell. MEMBRANES 2021; 11:879. [PMID: 34832108 PMCID: PMC8617821 DOI: 10.3390/membranes11110879] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/17/2021] [Revised: 11/09/2021] [Accepted: 11/10/2021] [Indexed: 11/17/2022]
Abstract
In this paper, the composition, function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen, oxygen and water), proton and electron transfer in MEA are described in detail, including their influencing factors. The failure mechanism of CL (Pt particles, CL crack, CL flooding, etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems, a structure optimization strategy for a high-performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory, the drying process of a wet CL is explained. Finally, the research direction and future challenges of CL are pointed out, hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.
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Affiliation(s)
- Meng Xie
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
| | - Tiankuo Chu
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
| | - Tiantian Wang
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
| | - Kechuang Wan
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
| | - Daijun Yang
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
| | - Bing Li
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
| | - Pingwen Ming
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
| | - Cunman Zhang
- School of Automotive Studies, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China; (M.X.); (T.C.); (T.W.); (K.W.); (D.Y.); (P.M.); (C.Z.)
- Clean Energy Automotive Engineering Center, Tongji University (Jiading Campus), 4800 Cao’an Road, Shanghai 201804, China
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15
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Jinnouchi R, Kudo K, Kodama K, Kitano N, Suzuki T, Minami S, Shinozaki K, Hasegawa N, Shinohara A. The role of oxygen-permeable ionomer for polymer electrolyte fuel cells. Nat Commun 2021; 12:4956. [PMID: 34400643 PMCID: PMC8368003 DOI: 10.1038/s41467-021-25301-3] [Citation(s) in RCA: 41] [Impact Index Per Article: 10.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/15/2020] [Accepted: 07/19/2021] [Indexed: 11/19/2022] Open
Abstract
In recent years, considerable research and development efforts are devoted to improving the performance of polymer electrolyte fuel cells. However, the power density and catalytic activities of these energy conversion devices are still far from being satisfactory for large-scale operation. Here we report performance enhancement via incorporation, in the cathode catalyst layers, of a ring-structured backbone matrix into ionomers. Electrochemical characterizations of single cells and microelectrodes reveal that high power density is obtained using an ionomer with high oxygen solubility. The high solubility allows oxygen to permeate the ionomer/catalyst interface and react with protons and electrons on the catalyst surfaces. Furthermore, characterizations of single cells and single-crystal surfaces reveal that the oxygen reduction reaction activity is enhanced owing to the mitigation of catalyst poisoning by sulfonate anion groups. Molecular dynamics simulations indicate that both the high permeation and poisoning mitigation are due to the suppression of densely layered folding of polymer backbones near the catalyst surfaces by the incorporated ring-structured matrix. These experimental and theoretical observations demonstrate that ionomer's tailored molecular design promotes local oxygen transport and catalytic reactions.
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Affiliation(s)
| | - Kenji Kudo
- Toyota Central R&D Labs., Inc, Nagakute, Aichi, Japan
| | | | - Naoki Kitano
- Toyota Central R&D Labs., Inc, Nagakute, Aichi, Japan
| | | | - Saori Minami
- Toyota Central R&D Labs., Inc, Nagakute, Aichi, Japan
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16
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Gao X, Yamamoto K, Hirai T, Ohta N, Uchiyama T, Watanabe T, Imai H, Sugawara S, Shinohara K, Uchimoto Y. Impact of the Composition of Alcohol/Water Dispersion on the Proton Transport and Morphology of Cast Perfluorinated Sulfonic Acid Ionomer Thin Films. ACS OMEGA 2021; 6:14130-14137. [PMID: 34124435 PMCID: PMC8190810 DOI: 10.1021/acsomega.1c00607] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/02/2021] [Accepted: 05/13/2021] [Indexed: 06/12/2023]
Abstract
The dispersion of perfluorinated sulfonic acid ionomers in catalyst inks is an important factor that controls the performance of catalyst layers in membrane electrode assemblies of polymer electrolyte fuel cells. Herein, the effects of water/alcohol compositions on the morphological properties and proton transport are examined by grazing incidence small-angle X-ray scattering, grazing incidence wide-angle X-ray scattering, and electrochemical impedance spectroscopy. The thin films cast by a high water/alcohol ratio Nafion dispersion have high proton conductivity and well-defined hydrophilic/hydrophobic phase separation, which indicates that the proton conductivity and morphology of the Nafion thin films are strongly influenced by the state of dispersion. This finding is expected to further understand the morphology and proton transport properties of Nafion thin films with different water/alcohol ratios, which has implications for the performance of the Pt/Nafion interface.
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Affiliation(s)
- Xiao Gao
- Graduate
School of Human and Environmental Studies, Kyoto University, Yoshida nihonmatsu-cho, Sakyo-ku, Kyoto 606-8316, Japan
| | - Kentaro Yamamoto
- Graduate
School of Human and Environmental Studies, Kyoto University, Yoshida nihonmatsu-cho, Sakyo-ku, Kyoto 606-8316, Japan
| | - Tomoyasu Hirai
- Department
of Applied Chemistry, Osaka Institute of
Technology, 5-16-1 Ohmiya, Asahi-ku, Osaka 535-8585, Japan
| | - Noboru Ohta
- Japan
Synchrotron Radiation Research Institute (JASRI), Sayo-gun, Hyogo 679-5198, Japan
| | - Tomoki Uchiyama
- Graduate
School of Human and Environmental Studies, Kyoto University, Yoshida nihonmatsu-cho, Sakyo-ku, Kyoto 606-8316, Japan
| | - Toshiki Watanabe
- Graduate
School of Human and Environmental Studies, Kyoto University, Yoshida nihonmatsu-cho, Sakyo-ku, Kyoto 606-8316, Japan
| | - Hideto Imai
- Nissan
Analysis and Research Center, 1, Natsushima-cho, Yokosuka-shi, Kanagawa 237-8523, Japan
| | - Seiho Sugawara
- Fuel
Cell Cutting-Edge Research Center Technology Research Association, 2-3-26, Aomi, Koto-ku, Tokyo 135-0064, Japan
| | - Kazuhiko Shinohara
- Fuel
Cell Cutting-Edge Research Center Technology Research Association, 2-3-26, Aomi, Koto-ku, Tokyo 135-0064, Japan
| | - Yoshiharu Uchimoto
- Graduate
School of Human and Environmental Studies, Kyoto University, Yoshida nihonmatsu-cho, Sakyo-ku, Kyoto 606-8316, Japan
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17
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Guo Y, Pan F, Chen W, Ding Z, Yang D, Li B, Ming P, Zhang C. The Controllable Design of Catalyst Inks to Enhance PEMFC Performance: A Review. ELECTROCHEM ENERGY R 2020. [DOI: 10.1007/s41918-020-00083-2] [Citation(s) in RCA: 20] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/25/2022]
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18
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Katzenberg A, Mukherjee D, Dudenas PJ, Okamoto Y, Kusoglu A, Modestino MA. Dynamic Emergence of Nanostructure and Transport Properties in Perfluorinated Sulfonic Acid Ionomers. Macromolecules 2020. [DOI: 10.1021/acs.macromol.0c01213] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Adlai Katzenberg
- Tandon School of Engineering, New York University, Brooklyn, New York 11201, United States
- Lawrence Berkeley National Laboratory, Berkeley, California 94720, United States
| | - Debdyuti Mukherjee
- Tandon School of Engineering, New York University, Brooklyn, New York 11201, United States
| | - Peter J. Dudenas
- Department of Chemical and Biomolecular Engineering, University of California, Berkeley, California 94720, United States
- Lawrence Berkeley National Laboratory, Berkeley, California 94720, United States
| | - Yoshiyuki Okamoto
- Tandon School of Engineering, New York University, Brooklyn, New York 11201, United States
| | - Ahmet Kusoglu
- Department of Chemical and Biomolecular Engineering, University of California, Berkeley, California 94720, United States
| | - Miguel A. Modestino
- Tandon School of Engineering, New York University, Brooklyn, New York 11201, United States
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19
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Takeshita T, Kamitaka Y, Shinozaki K, Kodama K, Morimoto Y. Evaluation of ionomer coverage on Pt catalysts in polymer electrolyte membrane fuel cells by CO stripping voltammetry and its effect on oxygen reduction reaction activity. J Electroanal Chem (Lausanne) 2020. [DOI: 10.1016/j.jelechem.2020.114250] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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20
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Li Y, Intikhab S, Malkani A, Xu B, Snyder J. Ionic Liquid Additives for the Mitigation of Nafion Specific Adsorption on Platinum. ACS Catal 2020. [DOI: 10.1021/acscatal.0c01243] [Citation(s) in RCA: 23] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
Affiliation(s)
- Yawei Li
- Department of Chemical and Biological Engineering, Drexel University, Philadelphia, Pennsylvania 19104, United States
| | - Saad Intikhab
- Department of Chemical and Biological Engineering, Drexel University, Philadelphia, Pennsylvania 19104, United States
| | - Arnav Malkani
- Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Bingjun Xu
- Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Joshua Snyder
- Department of Chemical and Biological Engineering, Drexel University, Philadelphia, Pennsylvania 19104, United States
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21
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Shrivastava UN, Suetsugu K, Nagano S, Fritzsche H, Nagao Y, Karan K. Cross-correlated humidity-dependent structural evolution of Nafion thin films confined on a platinum substrate. SOFT MATTER 2020; 16:1190-1200. [PMID: 31898714 DOI: 10.1039/c9sm01731c] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
Nanometer thin films of Nafion ionomer interfaced with platinum form the functional electrodes in many electrochemical devices including fuel cells and electrolyzers. To impart facile proton conduction in a Nafion ionomer, sufficient hydration of the Nafion ionomer is necessary to create a percolating network of water-filled nanometer-sized hydrophilic domains that manifest as macroscopic swelling. This hydration behavior of the ionomer thin films is poorly understood especially for films confined on electrochemically relevant Pt substrates. In this work, we present the evolution of hydration-dependent microscopic hydrophilic domains and macroscopic expansion of a 55 nm thin Nafion film on a Pt substrate. The cross-correlation among the film macro-expansion from ellipsometry, the micro-expansion from GISAXS, and the water distribution from neutron reflectometry (NR) explains the observed non-affine behavior of the film which can be attributed to the randomly and spatially non-uniform distribution of water domains. A correlation between the macroscopic factor (ε/τ) for protonic conductivity, and the domain size and swelling is presented for the first time. In addition, interfacial water between Pt and the ionomer interface is estimated at 75% and 84% RH, and an increase in domain size with RH is discussed to explain the increased activity and oxygen diffusivity with RH.
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Affiliation(s)
- Udit N Shrivastava
- Department of Chemical and Petroleum Engineering, University of Calgary, Calgary, AB, Canada.
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22
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Pramounmat N, Loney CN, Kim C, Wiles L, Ayers KE, Kusoglu A, Renner JN. Controlling the Distribution of Perfluorinated Sulfonic Acid Ionomer with Elastin-like Polypeptide. ACS APPLIED MATERIALS & INTERFACES 2019; 11:43649-43658. [PMID: 31644259 DOI: 10.1021/acsami.9b11160] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
Proton-exchange-membrane (PEM)-based devices are promising technologies for hydrogen production and electricity generation. Currently, the amount of expensive platinum catalyst used in these devices must be reduced to be cost-competitive with other technologies. These devices typically contain Nafion ionomer thin films in the catalyst layers, which are responsible for transporting protons and gaseous species to and from electrochemically active sites. The morphology of the Nafion ionomer thin films in the catalyst layers with reduced platinum loading is impacted by interactions with the catalyst and the confinement to nanometer thicknesses, which leads to performance losses in PEM-based devices. In this study, an elastin-like polypeptide (ELP) is designed to modulate the morphology of Nafion ionomer on platinum surfaces. The ELP shows an ability to assemble into a monolayer on platinum and change the ionomer interaction with platinum, thereby modifying its thin-film structure and improving the Nafion ionomer coverage. As a proof of concept, an ELP-modified catalyst ink was prepared and morphological differences were observed. Overall, we discovered an engineered ELP that can modulate the ionomer-catalyst interface in the electrodes of PEM-based devices.
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Affiliation(s)
- Nuttanit Pramounmat
- Department of Chemical and Biomolecular Engineering , Case Western Reserve University , Cleveland , Ohio 44106 , United States
| | - Charles N Loney
- Department of Chemical and Biomolecular Engineering , Case Western Reserve University , Cleveland , Ohio 44106 , United States
| | - ChulOong Kim
- Department of Chemical and Biomolecular Engineering , Case Western Reserve University , Cleveland , Ohio 44106 , United States
| | - Luke Wiles
- Nel Hydrogen Inc. , 10 Technology Drive , Wallingford , Connecticut 06492 , United States
| | - Katherine E Ayers
- Nel Hydrogen Inc. , 10 Technology Drive , Wallingford , Connecticut 06492 , United States
| | - Ahmet Kusoglu
- Energy Conversion Group, Energy Technologies Area , Lawrence Berkeley National Laboratory , 1 Cyclotron Road, MS70-108B , Berkeley , California 94720 , United States
| | - Julie N Renner
- Department of Chemical and Biomolecular Engineering , Case Western Reserve University , Cleveland , Ohio 44106 , United States
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23
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Karan K. Interesting Facets of Surface, Interfacial, and Bulk Characteristics of Perfluorinated Ionomer Films. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2019; 35:13489-13520. [PMID: 30753782 DOI: 10.1021/acs.langmuir.8b03721] [Citation(s) in RCA: 33] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Ion-containing perfluorinated polymers possess unique viscoelastic properties, excellent proton conductivity, and nanophase-segregated structure all arising from the clustering of hydrophilic sulfonic acid groups within a matrix of hydrophobic fluorocarbons. When these ionomers are confined to nanothin films, a broad swathe of structural organization imparting a rich variety of surface, interfacial, and bulk characteristics can be expected. However, our understanding of perfluorinated ionomer thin film behavior is still in a rudimentary stage, and much of the research focus to date has been on its hydration-related structure and properties pertinent to electrochemical applications. Thus, many hidden gems-their interesting surface and interfacial properties-have been overlooked. In this Invited Feature Article, which is a summary of the key contributions by the author's group, including several collaborative publications on ionomer thin films, we unravel many of these facets. In addition, the article attempts to integrate knowledge acquired from a variety of investigations of different aspects of the ionomer thin films to refine and develop a consistent picture of their structure and behavior. First, we focus on the self-assembly of ionomers and show that dispersion media and hydrophobicity/hydrophilicity of the substrate can result in partial or even no coverage of substrates, shedding light on the complexity of polymer-substrate, polymer-solvent, and polymer-polymer interactions, an insight completely obscured when the spin-coating method is adopted for film creation. We demonstrate that the same ionomer can be used to create a variety of surfaces ranging from superhydrophilic to highly hydrophobic by controlling the film thickness or through the choice of substrate material. The ultrathin, hydrophilic surfaces of self-assembled Nafion ionomer films exhibit wettability switching behavior which opens the door to creating stimuli-responsive smart surfaces. The thermoresponsive behavior of the films is discussed in the context of surface (wettability) and bulk (thermal expansion) characteristics as well as a newly discovered vibrational mode. The substrate- and film thickness-dependent thermal expansion coefficients reinforce the importance of interfacial interactions and confinement on the structure/properties of these films. They also open up the potential of tuning ionomer bulk properties via substrate chemistry. The discovery of a vibrational mode that becomes thermally activated at high temperature has provided new insights into the origins of the molecular motions responsible for the α-relaxation of the Nafion ionomer as well as the underlying reason for wettability switching. Our recent neutron reflectometry study of different ionomers varying in side-chain composition/length on a platinum substrate shows that the interfacial hydration level is correlated to the side-chain length, which opens up the possibility of the controlling the interfacial electrochemistry. Finally, a systematic analysis of factors affecting proton conduction is presented to elucidate the yet-unresolved origins of the suppressed conduction of nanothin ionomer films compared to that of the bulk membrane. By revealing these interesting yet poorly understood facets of ionomer thin films, the article aims to stimulate further scientific pursuit on this topic.
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Affiliation(s)
- Kunal Karan
- Department of Chemical & Petroleum Engineering , The University of Calgary , Calgary , Alberta T2N1N4 , Canada
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24
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Yoshimune W, Harada M. Effect of Pt Loading on the Adsorption of Perfluoro-sulfonic Acid Ionomer in Catalyst Ink for Polymer Electrolyte Fuel Cells. CHEM LETT 2019. [DOI: 10.1246/cl.190017] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
Affiliation(s)
- Wataru Yoshimune
- Toyota Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
| | - Masashi Harada
- Toyota Central R&D Labs, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
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25
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Zhang C, Davies M, Karan K. Probing interfacial interactions of nafion ionomer: Thermal expansion of nafion thin films on substrates of different hydrophilicity/hydrophobicity. ACTA ACUST UNITED AC 2019. [DOI: 10.1002/polb.24792] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/28/2023]
Affiliation(s)
- Chi Zhang
- Department of Chemical and Petroleum Engineering; The University of Calgary; 2500 University Dr. NW, Calgary Alberta T2N 1N4 Canada
| | - Michael Davies
- Department of Mechanical and Manufacturing Engineering; The University of Calgary; 2500 University Dr. NW, Calgary Alberta T2N 1N4 Canada
| | - Kunal Karan
- Department of Chemical and Petroleum Engineering; The University of Calgary; 2500 University Dr. NW, Calgary Alberta T2N 1N4 Canada
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26
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Shrivastava UN, Fritzsche H, Karan K. Interfacial and Bulk Water in Ultrathin Films of Nafion, 3M PFSA, and 3M PFIA Ionomers on a Polycrystalline Platinum Surface. Macromolecules 2018. [DOI: 10.1021/acs.macromol.8b01240] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/22/2022]
Affiliation(s)
- Udit N. Shrivastava
- Department of Chemical and Petroleum Engineering, University of Calgary, 2500 University Dr. NW, Calgary, AB T2N 1N4, Canada
| | - Helmut Fritzsche
- Material Sciences Branch, Canadian Nuclear Laboratories, 286 Plant Road, Chalk River, ON K0J 10J, Canada
| | - Kunal Karan
- Department of Chemical and Petroleum Engineering, University of Calgary, 2500 University Dr. NW, Calgary, AB T2N 1N4, Canada
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27
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Isegawa K, Kim D, Kondoh H. Chemical state changes of Nafion in model polymer electrolyte fuel cell under oxygen/hydrogen gas atmosphere observed by S-K XANES spectroscopy. RSC Adv 2018; 8:38204-38209. [PMID: 35559086 PMCID: PMC9089754 DOI: 10.1039/c8ra06426a] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/30/2018] [Accepted: 11/04/2018] [Indexed: 11/21/2022] Open
Abstract
Changes in the chemical states of the sulfonic groups of Nafion in a model polymer electrolyte fuel cell under an oxygen/hydrogen gas atmosphere were studied using sulfur K-edge XANES spectroscopy. First, the chemical state changes in the sulfonic acid groups of both cathode and anode electrodes due to humidity under oxygen/hydrogen gas flow were observed. Reversible spectral changes ascribed to the hydration and dehydration of the sulfonic acid group were observed at both electrodes. This result is similar to the experimental results obtained without introducing oxygen (helium/hydrogen). On the anode, some of the sulfonic acid groups were decomposed to atomic sulfur adsorbed on platinum (Sad) and the amount increased with time. On the cathode, the formation of Sad was suppressed under the oxygen atmosphere. Next, the effects of oxygen gas introduction onto Sad were examined. Sad was at once formed on both electrodes under dry conditions without an oxygen supply. By supplying oxygen gas, Sad on the cathode disappears. Therefore, the catalyst of the cathode has the ability to recover against the poisoning Sad, while that on the anode accumulates.
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Affiliation(s)
- Kazuhisa Isegawa
- Department of Chemistry, Keio University 3-14-1 Hiyoshi, Kohoku-Ku Yokohama 223-8522 Japan
| | - Daehyun Kim
- Department of Chemistry, Keio University 3-14-1 Hiyoshi, Kohoku-Ku Yokohama 223-8522 Japan
| | - Hiroshi Kondoh
- Department of Chemistry, Keio University 3-14-1 Hiyoshi, Kohoku-Ku Yokohama 223-8522 Japan
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28
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MgO-Templated Mesoporous Carbon as a Catalyst Support for Polymer Electrolyte Fuel Cells. Catalysts 2018. [DOI: 10.3390/catal8060230] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
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29
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Kodama K, Motobayashi K, Shinohara A, Hasegawa N, Kudo K, Jinnouchi R, Osawa M, Morimoto Y. Effect of the Side-Chain Structure of Perfluoro-Sulfonic Acid Ionomers on the Oxygen Reduction Reaction on the Surface of Pt. ACS Catal 2017. [DOI: 10.1021/acscatal.7b03571] [Citation(s) in RCA: 81] [Impact Index Per Article: 10.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Kensaku Kodama
- Toyota Central R&D Laboratories, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
| | - Kenta Motobayashi
- Institute
for Catalysis, Hokkaido University, Sapporo 001-0021, Japan
| | - Akihiro Shinohara
- Toyota Central R&D Laboratories, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
| | - Naoki Hasegawa
- Toyota Central R&D Laboratories, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
| | - Kenji Kudo
- Toyota Central R&D Laboratories, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
| | - Ryosuke Jinnouchi
- Toyota Central R&D Laboratories, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
| | - Masatoshi Osawa
- Institute
for Catalysis, Hokkaido University, Sapporo 001-0021, Japan
| | - Yu Morimoto
- Toyota Central R&D Laboratories, Inc., 41-1 Yokomichi, Nagakute, Aichi 480-1192, Japan
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The colloidal tool-box approach for fuel cell catalysts: Systematic study of perfluorosulfonate-ionomer impregnation and Pt loading. Catal Today 2016. [DOI: 10.1016/j.cattod.2015.09.021] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Isegawa K, Nagami T, Jomori S, Yoshida M, Kondoh H. In situ S-K XANES study of polymer electrolyte fuel cells: changes in the chemical states of sulfonic groups depending on humidity. Phys Chem Chem Phys 2016; 18:25183-25190. [DOI: 10.1039/c6cp04052g] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Changes in the chemical states of sulfonic groups of Nafion in polymer electrolyte fuel cells (PEFCs) under gas-flowing conditions were studied using in situ S-K XANES spectroscopy.
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Novitski D, Holdcroft S. Determination of O₂ Mass Transport at the Pt | PFSA Ionomer Interface under Reduced Relative Humidity. ACS APPLIED MATERIALS & INTERFACES 2015; 7:27314-27323. [PMID: 26583742 DOI: 10.1021/acsami.5b08720] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/05/2023]
Abstract
Oxygen mass transport resistance through the ionomer component in the cathode catalyst layer is considered to contribute overpotential losses in polymer electrolyte membrane fuel cells. Whereas it is known that water uptake, water transport, and proton conductivity are reduced upon reducing relative humidity, the effect on oxygen mass transport remains unknown. We report a two-electrode approach to determine mass transport coefficients for the oxygen reduction reaction in air at the Pt/perfluorosulfonic acid ionomer membrane interface between 90 and 30% RH at 70 °C using a Pt microdisk in a solid state electrochemical cell. Potential-step chronoamperometry was performed at specific mass-transport limiting potentials to allow for the elucidation of the oxygen diffusion coefficient (D(bO2)) and oxygen concentration (c(bO2)). In our efforts, novel approaches in data acquisition, as well as analysis, were examined because of the dynamic nature of the membrane under lowered hydration conditions. Linear regression analysis reveals a decrease in oxygen permeability (D(bO2c(bO2)) by a factor of 1.7 and 3.4 from 90 to 30% RH for Nafion 211 membrane and membranes cast from Nafion DE2020 ionomer solutions, respectively. Additionally, nonlinear curve fitting by way of the Shoup-Szabo equation is employed to analyze the entire current transient during potential step controlled ORR. We also report on the presence of an RH dependence of our previously reported time-dependency measurements for O2 mass transport coefficients.
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Affiliation(s)
- David Novitski
- Department of Chemistry, Simon Fraser University , Burnaby, British Columbia V5A 1S6, Canada
| | - Steven Holdcroft
- Department of Chemistry, Simon Fraser University , Burnaby, British Columbia V5A 1S6, Canada
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Furuya Y, Mashio T, Ohma A, Tian M, Kaveh F, Beauchemin D, Jerkiewicz G. Influence of Electrolyte Composition and pH on Platinum Electrochemical and/or Chemical Dissolution in Aqueous Acidic Media. ACS Catal 2015. [DOI: 10.1021/cs5016035] [Citation(s) in RCA: 43] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yoshihisa Furuya
- Nissan Research
Center, Nissan Motor Company, 1-Natsushima
Cho, Yokosuka, Kanagawa 237-8523, Japan
- Department
of Chemistry, Queen’s University, 90 Bader Lane, Kingston, Ontario K7L
3N6, Canada
| | - Tetsuya Mashio
- Nissan Research
Center, Nissan Motor Company, 1-Natsushima
Cho, Yokosuka, Kanagawa 237-8523, Japan
| | - Atsushi Ohma
- Nissan Research
Center, Nissan Motor Company, 1-Natsushima
Cho, Yokosuka, Kanagawa 237-8523, Japan
| | - Min Tian
- Department
of Chemistry, Queen’s University, 90 Bader Lane, Kingston, Ontario K7L
3N6, Canada
| | - Farhad Kaveh
- Department
of Chemistry, Queen’s University, 90 Bader Lane, Kingston, Ontario K7L
3N6, Canada
| | - Diane Beauchemin
- Department
of Chemistry, Queen’s University, 90 Bader Lane, Kingston, Ontario K7L
3N6, Canada
| | - Gregory Jerkiewicz
- Department
of Chemistry, Queen’s University, 90 Bader Lane, Kingston, Ontario K7L
3N6, Canada
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Furuya Y, Mashio T, Ohma A, Jerkiewicz G. Thermodynamics of the Under-Potential Deposition of Hydrogen on Polycrystalline Platinum in Aqueous Trifluoromethanesulfonic Acid Solution. Electrocatalysis (N Y) 2014. [DOI: 10.1007/s12678-014-0227-9] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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