Origins of high onset overpotential of oxygen reduction reaction at Pt-based electrocatalysts: A mini review

Microkinetic Modelling of Electrochemical Oxygen Evolution Reaction on Ir(111)@N-Graphene Surface

We have explored the thermodynamics and microkinetic aspects of oxygen evolution catalysis on low loading of Ir(111) on nitrogen-doped graphene at constant potential. The electronic modification induced by N-doping is the reason for the reduced overpotential of OER. The N-induced defect in the charge density is observed with increasing charge-depleted region around the Ir atoms. The lattice contraction shifts the d-band center away from the Fermi level, which increases the barrier for OH* and O* formation on Ir(111) supported on NGr (Ir(111)@NGr). Thus, highly endothermic O* formation reduces the OOH* formation, which is the potential determining step. For comparison, all electronic and binding energy calculations were also performed against Ir NP supported on Gr (Ir(111)@Gr). The stepwise potential-dependent activation barrier (G a ${{G}_{a}}$ ) was obtained using the charge extrapolation method. The third step remains the RDS in all ranges of water oxidation potentials. The potential dependentG a ${{G}_{a}}$ is further applied to the Eyring rate equation to obtain the current density (j O E R ${{j}_{OER}}$ ) and correlation betweenj O E R ${{j}_{OER}}$ and pH dependence, i. e., OH- concentration. The microkineticj O E R ${{j}_{OER}}$ progression leads to a Tafel slope value of 30 mV dec-1 at pH=14.0, requiringη k i n e t i c = 0 . 33 V ${{\eta }_{kinetic}=0.33\ V}$ .

Theoretical study of covalent organic frameworks and heterojunctions for the oxygen reduction reaction

In this study, the catalytic potential of two representative covalent organic frameworks (COFs), COF-366 and Pc-PBBA COF, was investigated in the oxygen reduction reaction (ORR). Transition metal atoms (Fe or Co) were incorporated into the center of porphyrin or phthalocyanine rings to form Fe(Co)-N-C single-atom catalysts, which can catalyze the ORR with overpotentials between 0.49 V and 0.69 V. In order to improve the catalytic activity, we introduced graphene or C3N4 layers to build heterojunctions with the COFs. Charge density difference and Bader charge analysis demonstrated that the introduction of a graphene (or C3N4) layer increases the population of electrons on the Fe and Co ions, which facilitates the flow of electrons to the intermediates and promotes the ORR catalytic reaction. For COFs@graphene heterojunctions, the overpotential decreases by 10.9-20.3% for Fe-based active sites and 30.3-36.4% for Co-based active sites. For COFs@C3N4 heterojunctions, the overpotential decreases by 7.3-39.1% for Fe-based active sites and 15.116.3% for Co-based active sites. The analysis of the volcano plot reveals that the COF-366_Co@graphene heterojunction is positioned at the apex of the volcano plot with an overpotential of 0.31 V.

Fluorine-Doped Carbon Support Enables Superfast Oxygen Reduction Kinetics by Breaking the Scaling Relationship

It is well-established that Pt-based catalysts suffer from the unfavorable linear scaling relationship (LSR) between *OOH and *OH (ΔG(*OOH)=ΔG(*OH)+3.2±0.2 eV) for the oxygen reduction reaction (ORR), resulting in a great challenge to significantly reduced ORR overpotentials. Herein, we propose a universal and feasible strategy of fluorine-doped carbon supports, which optimize interfacial microenvironment of Pt-based catalysts and thus significantly enhance their reactive kinetics. The introduction of C-F bonds not only weakens the *OH binding energy, but also stabilizes the *OOH intermediate, resulting in a break of LSR. Furthermore, fluorine-doped carbon constructs a local super-hydrophobic interface that facilitates the diffusion of H2O and the mass transfer of O2. Electrochemical tests show that the F-doped carbon-supported Pt catalysts exhibit over 2-fold higher mass activities than those without F modification. More importantly, those catalysts also demonstrate excellent stability in both rotating disk electrode (RDE) and membrane electrode assembly (MEA) tests. This study not only validates the feasibility of tuning the electrocatalytic microenvironment to improve mass transport and to break the scaling relationship, but also provides a universal catalyst design paradigm for other gas-involving electrocatalytic reactions.

Hausmannite-Carbon Nanofiber Composite Electrocatalyst for High Areal-Discharge Energy Rechargeable Zinc-Air Battery

Rechargeable zinc-air batteries (RZABs) have been described as one of the most viable next-generation battery technologies, especially due to their low cost, high capacity, and being environmental-friendly. In this work, hausmannite Mn3O4 nanoparticles, obtained from low-cost commercial electrolytic manganese dioxide, were dispersed on conductive multiwalled carbon nanotubes (CNTs) and carbon nanofibers (CNFs) and investigated for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) in an alkaline medium and then applied in RZAB cell. The high performance of the CNFs (in terms of electron transfer kinetics) over the CNTs has been associated with its inherent defects and nitrogen content. Density functional theory (DFT) calculations predict that CNF give higher partial density of states (PDOS, i.e., 67 eV vs 51 eV for CNT) and can allow for a more favorable distribution of the d-electrons of the Mn and enhanced synergistic effect with Mn3O4 for weaker adsorption energies and p-band centers of the oxygen intermediates (O*, OH*, and OOH*). In a proof-of-concept, Mn3O4 + CNF was investigated as the air cathode for RZAB in a micro-3D-printed cell configuration. The RZAB showed good performance in terms of open circuit voltage (OCV = 1.77 V), areal-discharge energy (≥40 mW h/cm2 geometric) and cycling stability (∼25 cycles at 8 h per cycle for 140 h at 10 mA cm-2; and ∼17 cycles at 16 h per cycle for 270 h at 5 mA cm-2) better than 100 catalysts used in RZAB cells in recent articles including the state-of-the-art Pt/C-IrO2 catalysts. The findings here provide fresh physicochemical perspectives on the future design and utility of CNFs for developing Mn-based RZABs that meet or even outperform the new literature-recommended benchmark areal-discharge energy density of 35 mW h/cm2 geometric at 10 mA cm-2 current loading for any possible application in real devices.

Unifying the ORR and OER with surface oxygen and extracting their intrinsic activities on platinum

Common half-cell measurements deliver oxygen reduction activities linked to the chosen scan rate, limiting their value for fundamental and comparative studies on platinum. Here we show a deconvolution of the intrinsic kinetics from the effect of surface oxygen on platinum. We find an electronic effect of the surface oxygen, substantiate a Tafel slope of ~120 mV/decade, obtain an exchange current density of 13 ± 4 µA/cm2, and an activity of 7 mA/cm2 at 900 mV. Eventually, we broaden the scope of this analysis to the effects of surface rearrangement, alloying, and supported Pt nanoparticles, the latter providing insight into discrepancies between half-cell and fuel cell measurements. We find through computational methods that binding energies of intermediates would be weakened by the presence of highly coordinated oxygen atoms. Finally, we obtain a phenomenological rate equation for the oxygen reduction and evolution reaction, suggesting that both reactions follow a shared mechanism.

From 2e- to 4e- pathway in the alkaline oxygen reduction reaction on Au(100): Kinetic circumvention of the volcano curve

We report the free energy barriers for the elementary reactions in the 2e- and 4e- oxygen reduction reaction (ORR) steps on Au(100) in an alkaline solution. Due to the weak adsorption energy of O2 on Au(100), the barrier for the association channel is very low, and the 2e- pathway is clearly favored, while the barrier for the O-O dissociation channel is significantly higher at 0.5 eV. Above 0.7 V reversible hydrogen electrode (RHE), the association channel becomes thermodynamically unfavorable, which opens up the O-O dissociation channel, leading to the 4e- pathway. The low adsorption energy of oxygenated species on Au is now an advantage, and residue ORR current can be observed up to the 1.0-1.2 V region (RHE). In contrast, the O-O dissociation barrier on Au(111) is significantly higher, at close to 0.9 eV, due to coupling with surface reorganization, which explains the lower ORR activity on Au(111) than that on Au(100). In combination with the previously suggested outer sphere electron transfer to O2 for its initial adsorption, these results provide a consistent explanation for the features in the experimentally measured polarization curve for the alkaline ORR on Au(100) and demonstrate an ORR mechanism distinct from that on Pt(111). It also highlights the importance to consider the spin state of O2 in ORR and to understand the activation barriers, in addition to the adsorption energies, to account for the features observed in electrochemical measurements.

Excellent Bifunctional Oxygen Evolution and Reduction Electrocatalysts (5A1/5)Co2O4 and Their Tunability

Hastening the progress of rechargeable metal-air batteries and hydrogen fuel cells necessitates the advancement of economically feasible, earth-abundant, inexpensive, and efficient electrocatalysts facilitating both the oxygen evolution reaction (OER) and oxygen reduction reaction (ORR). Herein, a recently reported family of nano (5A1/5)Co2O4 (A = combinations of transition metals, Mg, Mn, Fe, Ni, Cu, and Zn) compositionally complex oxides (CCOs) [Wang et al., Chemistry of Materials, 2023,35 (17), 7283-7291.] are studied as bifunctional OER and ORR electrocatalysts. Among the different low-temperature soft-templating samples, those subjected to 600 °C postannealing heat treatment exhibit superior performance in alkaline media. One specific composition (Mn0.2Fe0.2Ni0.2Cu0.2Zn0.2)Co2O4 exhibited an exceptional overpotential (260 mV at 10 mA cm-2) for the OER, a favorable Tafel slope of 68 mV dec-1, excellent onset potential (0.9 V) for the ORR, and lower than 6% H2O2 yields over a potential range of 0.2 to 0.8 V vs the reversible hydrogen electrode. Furthermore, this catalyst displayed stability over a 22 h chronoamperometry measurement, as confirmed by X-ray photoelectron spectroscopy analysis. Considering the outstanding performance, the low cost and scalability of the synthesis method, and the demonstrated tunability through chemical substitutions and processing variables, CCO ACo2O4 spinel oxides are highly promising candidates for future sustainable electrocatalytic applications.

First-principles studies of enhanced oxygen reduction reactions on graphene- and nitrogen-doped graphene-coated platinum surfaces

Developing innovative platinum-based electrocatalysts and enhancing their efficiency are crucial for advancing high-performance fuel cell technology. In this study, we employed DFT calculations to provide a theoretical basis for interpreting the impact of graphene coatings on various Pt surfaces on oxygen reduction reaction (ORR) catalytic activity, which are currently applied as protective layers in experiments. We comprehensively assess the geometric and electronic properties of Pt(100), Pt(110), and Pt(111) surfaces in comparison to their graphene-coated counterparts, revealing different adsorption behaviors of O2 across these surfaces. The ORR mechanisms on different Pt surfaces show distinct rate-determining steps, with Pt(111) showing the highest ORR activity, followed by Pt(110) and Pt(100). Graphene coatings play a key role in enhancing charge transfer from the surface, resulting in modifications of O2 adsorption. Despite influencing ORR kinetics, these graphene-coated surfaces demonstrate competitive catalytic activity compared to their bare counterparts. Notably, Pt(111) with a graphene coating exhibits the lowest activation energy among graphene-coated surfaces. Our calculations also suggest that the ORR can occur directly on non-defective Pt@graphene surfaces rather than being restricted to exposed Pt centers due to point defects on graphene. Furthermore, our work highlights the potential of nitrogen doping onto the Pt(111)@C surface to further enhance ORR activity. This finding positions nitrogen-doped Pt@C as a promising electrocatalyst for advancing electrochemical technologies.

A review of microbial fuel cell and its diversification in the development of green energy technology

The advancement of microbial fuel cell technology is rapidly growing, with extensive research and well-established methodologies for enhancing structural performance. This terminology attracts researchers to compare the MFC devices on a technological basis. The architectural and scientific successes of MFCs are only possible with the knowledge of engineering and technical fields. This involves the structure of MFCs, using substrates and architectural backbones regarding electrode advancement, separators and system parameter measures. Knowing about the MFCs facilitates the systematic knowledge of engineering and scientific principles. The current situation of rapid urbanization and industrial growth is demanding the augmented engineering goods and production which results in unsolicited burden on traditional wastewater treatment plants. Consequently, posing health hazards and disturbing aquatic veracity due to partial and untreated wastewater. Therefore, it's sensible to evaluate the performance of MFCs as an unconventional treatment method over conventional one to treat the wastewater. However, MFCs some benefits like power generation, stumpy carbon emission and wastewater treatment are the main reasons behind the implementation. Nonetheless, few challenges like low power generation, scaling up are still the major areas needs to be focused so as to make MFCs sustainable one. We have focused on few archetypes which majorities have been laboratory scale in operations. To ensure the efficiency MFCs are needed to integrate and compatible with conventional wastewater treatment schemes. This review intended to explore the diversification in architecture of MFCs, exploration of MFCs ingredients and to provide the foreseen platform for the researchers in one source, so as to establish the channel for scaling up the technology. Further, the present review show that the MFC with different polymer membranes and cathode and anode modification presents significant role for potential commercial applications after change the system form prototype to pilot scale.

Boosting Oxygen Reduction at Pt(111)|Proton Exchange Ionomer Interfaces through Tuning the Microenvironment Water Activity

A proton exchange ionomer is one of the most important components in membrane electrode assemblies (MEAs) of polymer electrolyte membrane fuel cells (PEMFCs). It acts as both a proton conductor and a binder for nanocatalysts and carbon supports. The structure and the wetting conditions of the MEAs have a great impact on the microenvironment at the three-phase interphases in the MEAs, which can significantly influence the electrode kinetics such as the oxygen reduction reaction (ORR) at the cathode. Herein, by using the Pt(111)|X ionomer interface as a model system (X = Nafion, Aciplex, D72), we find that higher drying temperature lowers the onset potential for sulfonate adsorption and reduces apparent ORR current, while the current wave for OHad formation drops and shifts positively. Surprisingly, the intrinsic ORR activity is higher after properly correcting the blocking effect of Pt active sites by sulfonate adsorption and the poly(tetrafluoroethylene) (PTFE) skeleton. These results are well explained by the reduced water activity at the interfaces induced by the ionomer/PTFE, according to the mixed potential effect. Implications for how to prepare MEAs with improved ORR activity are provided.

Enhanced Four-Electron Selective Oxygen Reduction Reaction at Carbon-Nanotube-Supported Sulfonic-Acid-Functionalized Copper Phthalocyanine

In the present work, the oxygen reduction reaction (ORR) is explored in an acidic medium with two different catalytic supports (multi-walled carbon nanotubes (MWCNTs) and nitrogen-doped multi-walled carbon nanotubes (NMWCNTs)) and two different catalysts (copper phthalocyanine (CuPc) and sulfonic acid functionalized CuPc (CuPc-SO3 - )). The composite, NMWCNTs-CuPc-SO3 - exhibits high ORR activity (assessed based on the onset potential (0.57 V vs. reversible hydrogen electrode) and Tafel slope) in comparison to the other composites. Rotating ring disc electrode (RRDE) studies demonstrate a highly selective four-electron ORR (less than 2.5 % H2 O2 formation) at the NMWCNTs-CuPc-SO3 - . The synergistic effect of the catalyst support (NMWCNTs) and sulfonic acid functionalization of the catalyst (in CuPc-SO3 - ) increase the efficiency and selectivity of the ORR at the NMWCNTs-CuPc-SO3 - . The catalyst activity of NMWCNTs-CuPc-SO3 - has been compared with many reported materials and found to be better than several catalysts. NMWCNTs-CuPc-SO3 - shows high tolerance for methanol and very small deviation in the onset potential (10 mV) between the linear sweep voltammetry responses recorded before and after 3000 cyclic voltammetry cycles, demonstrating exceptional durability. The high durability is attributed to the stabilization of CuPc-SO3 - by the additional coordination with nitrogen (Cu-Nx ) present on the surface of NMWCNTs.

Optimizing the Synthetic Potential of O2: Implications of Overpotential in Homogeneous Aerobic Oxidation Catalysis

Molecular oxygen is the quintessential oxidant for organic chemical synthesis, but many challenges continue to limit its utility and breadth of applications. Extensive historical research has focused on overcoming kinetic challenges presented by the ground-state triplet electronic structure of O2 and the various reactivity and selectivity challenges associated with reactive oxygen species derived from O2 reduction. This Perspective will analyze thermodynamic principles underlying catalytic aerobic oxidation reactions, borrowing concepts from the study of the oxygen reduction reaction (ORR) in fuel cells. This analysis is especially important for "oxidase"-type liquid-phase catalytic aerobic oxidation reactions, which proceed by a mechanism that couples two sequential redox half-reactions: (1) substrate oxidation and (2) oxygen reduction, typically affording H2O2 or H2O. The catalysts for these reactions feature redox potentials that lie between the potentials associated with the substrate oxidation and oxygen reduction reactions, and changes in the catalyst potential lead to variations in effective overpotentials for the two half reactions. Catalysts that operate at low ORR overpotential retain a more thermodynamic driving force for the substrate oxidation step, enabling O2 to be used in more challenging oxidations. While catalysts that operate at high ORR overpotential have less driving force available for substrate oxidation, they often exhibit different or improved chemoselectivity relative to the high-potential catalysts. The concepts are elaborated in a series of case studies to highlight their implications for chemical synthesis. Examples include comparisons of (a) NOx/oxoammonium and Cu/nitroxyl catalysts, (b) high-potential quinones and amine oxidase biomimetic quinones, and (c) Pd aerobic oxidation catalysts with or without NOx cocatalysts. In addition, we show how the reductive activation of O2 provides a means to access potentials not accessible with conventional oxidase-type mechanisms. Overall, this analysis highlights the central role of catalyst overpotential in guiding the development of aerobic oxidation reactions.

OH-···Au Hydrogen Bond and Its Effect on the Oxygen Reduction Reaction on Au(100) in Alkaline Media

Using ab initio molecular dynamics simulations with fully solvated ions, we demonstrate that solvated OH^- forms a stable hydrogen bond with Au(100). Unlike the hydrogen bond between H₂O and Au reported previously, which is more favorable for negatively charged Au, the OH^-···Au interaction is stabilized when a small positive charge is added to the metal slab. For electro-catalysis, this means that while OH₂···Au plays a significant role in the hydrogen evolution reaction, OH^-···Au could be a significant factor in the oxygen reduction reaction in alkaline media. It also points to a fundamental difference in the mechanism of oxygen reduction between gold and platinum electrodes.

Simultaneously Accelerating Carrier Transfer and Enhancing O2/CH4 Activation via Tailoring the Oxygen-Vacancy-Rich Surface Layer for Cocatalyst-Free Selective Photocatalytic CH4 Conversion

Solar energy-driven direct CH₄ conversion to liquid oxygenates provides a promising avenue toward green and sustainable CH₄ industry, yet still confronts issues of low selectivity toward single oxygenate and use of noble-metal cocatalysts. Herein, for the first time, we report a defect-engineering strategy that rationally regulates the defective layer over TiO₂ for selective aerobic photocatalytic CH₄ conversion to HCHO without using noble-metal cocatalysts. (Photo)electrochemical and in situ EPR/Raman spectroscopic measurements reveal that an optimized oxygen-vacancy-rich surface disorder layer with a thickness of 1.37 nm can simultaneously promote the separation and migration of photogenerated charge carriers and enhance the activation of O₂ and CH₄, respectively, to •OH and •CH₃ radicals, thereby synergistically boosting HCHO production in aerobic photocatalytic CH₄ conversion. As a result, a HCHO production rate up to 3.16 mmol g^-1 h^-1 with 81.2% selectivity is achieved, outperforming those of the reported state-of-the-art photocatalytic systems. This work sheds light on the mechanism of O₂-participated photocatalytic CH₄ conversion on defective metal oxides and expands the application of defect engineering in designing low-cost and efficient photocatalysts.

Cross-Sphere Electrode Reaction: The Case of Hydroxyl Desorption during the Oxygen Reduction Reaction on Pt(111) in Alkaline Media

Hydroxide ion is a common electrolyte when electrode reactions take place in alkaline media. In the case of oxygen reduction reaction on Pt(111), we demonstrate by ab initio molecular dynamics calculations that the desorption of hydroxyl (OH*) from the electrode surface to form a solvated OH^- is a cross-sphere process, with the OH* reactant in the inner sphere and the OH^- product directly generated in the aqueous outer sphere. Such a mechanism is distinct from the typical inner sphere and outer sphere reactions. It is dictated by the strong hydrogen bonding interactions between a hydroxide ion and water molecules and is facilitated by proton transfer through solvation layers. It should play a significant role whenever OH* desorption, or its reverse, OH^- adsorption, is involved in an electrochemical reaction.

Two-Dimensional MoS2: Structural Properties, Synthesis Methods, and Regulation Strategies toward Oxygen Reduction

Compared with three-dimensional (3D) and other materials, two-dimensional (2D) materials with unique properties such as high specific surface area, structurally adjustable band structure, and electromagnetic properties have attracted wide attention. In recent years, great progress has been made for 2D MoS₂ in the field of electrocatalysis, and its exposed unsaturated edges are considered to be active sites of electrocatalytic reactions. In this review, we focus on the latest progress of 2D MoS₂ in the oxygen reduction reaction (ORR) that has not received much attention. First, the basic properties of 2D MoS₂ and its advantages in the ORR are introduced. Then, the synthesis methods of 2D MoS₂ are summarized, and specific strategies for optimizing the performance of 2D MoS₂ in ORRs, and the challenges and opportunities faced are discussed. Finally, the future of the 2D MoS₂-based ORR catalysts is explored.

Bifunctional electrocatalysts for oxygen reduction and oxygen evolution: a theoretical study on 2D metallic WO2-supported single atom (Fe, Co, or Ni) catalysts

Catalysts play a critical role in the oxygen evolution reaction (OER) and the oxygen reduction reaction (ORR) for energy storage, conversion, and utilization. Herein, first-principles density functional theory (DFT) calculations demonstrated that single-metal-atom (Fe, Co, or Ni) sites can bind to the surface of 2D WO2, enhancing the adsorption of intermediates involved in the OER/ORR. Furthermore, it was found that the single-metal-atom-doped 2D WO2 achieves the smallest OER and ORR overpotentials of 0.42 V and 0.40 V, respectively, which are comparable to those of IrO2 or Pt-based catalysts. This predicts the excellent OER/ORR catalytic activities of the single-metal-atom (Fe, Co, or Ni) doped 2D WO2, which would be a promising bifunctional catalyst for fuel cells, water splitting, and metal-air batteries.

Atomic PdAu Interlayer Sandwiched into Pd/Pt Core/Shell Nanowires Achieves Superstable Oxygen Reduction Catalysis

Rationally designing the core/shell architecture of Pt-based electrocatalysts has been demonstrated as an effective way to induce a surface strain effect for promoting the sluggish kinetics of the oxygen reduction reaction (ORR) at the cathode of fuel cells. However, unstable core dissolution and structural collapse usually occur in Pt-based core/shell catalysts during the long-term cycling operation, greatly impacting actual fuel cell applications. Impeding the dissolution of cores beneath the Pt shells is the key to enhancing the catalytic stability of materials. Herein, a method for sandwiching atomic PdAu interlayers into one-dimensional (1D) Pd/Pt core/shell nanowires (NWs) is developed to greatly boost the catalytic stability of subnanometer Pt shells for ORR. The Pd/PdAu/Pt core/shell/shell NWs display only 7.80% degradation of ORR mass activity over 80 000 potential cycles with no dissolution of Pd cores and good preservation of the holistic sandwich core/shell nanostructures. This is a significant improvement of electrocatalytic stability compared with the Pd/Pt core/shell NWs, which deformed and inactivated over 80 000 potential cycles. The density functional theory (DFT) calculations further demonstrate that the electron-transfer bridge Pd and electron reservoir Au, serving in the PdAu atomic interlayer, both guarantee the preservation of the high electroactivity of surface Pt sites during the long-term ORR stability test. In addition, the Pd/PdAu/Pt NWs show a 1.7-fold higher mass activity (MA) for ORR than the conventional Pd/Pt NWs. The enhanced activity can be attributed to the strong interaction between PdAu interlayers and subnanometer-Pt shells, which suppresses the competitive Pd-4d bands and boosts the surface Pt-5d bands toward the Fermi level for higher electroactivity, proved from DFT.

Solvated proton and the origin of the high onset overpotential in the oxygen reduction reaction on Pt(111)

For the hydrogenation of O atoms on Pt(111), protonation can be bypassed by hydrolysis as the electrode potential rises.