Measurements of hydrogen solubility in CuxPd100−x thin films

Hydrogen Permeability of Composite Pd-Au/Pd-Cu Membranes and Methods for Their Preparation

Thin Pd-40%Cu films were obtained via the classical melting and rolling method, magnetron sputtering, and modified with nanostructured functional coatings to intensify the process of hydrogen transportation. The films were modified by electrodeposition, according to the classical method of obtaining palladium black and "Pd-Au nanoflowers" with spherical and pentagonal particles, respectively. The experiment results demonstrated the highest catalytic activity (89.47 mA cm^-2), good resistance to CO poisoning and long-term stability of Pd-40%Cu films with a pentagonal structured coating. The investigation of the developed membranes in the hydrogen transport processes in the temperature range of 25-300 °C also demonstrated high and stable fluxes of up to 475.28 mmol s^-1 m^-2 (deposited membranes) and 59.41 mmol s^-1 m^-2 (dense metal membranes), which were up to 1.5 higher, compared with membrane materials with classic niello. For all-metal modified membranes, the increase in flux was up to sevenfold, compared with a smooth membrane made of pure palladium, and for deposited films, this difference was manyfold. The membrane materials' selectivity was also high, up to 4419. The developed strategy for modifying membrane materials with functional coatings of a fundamentally new complex geometry can shed new light on the development and fabrication of durable and highly selective palladium-based membranes for gas steam reformers.

Hydrogen solubility and diffusivity at Σ3 grain boundary of PdCu

First principles calculations have been performed to comparatively reveal hydrogen solubility and diffusivity at grain boundaries of BCC and FCC PdCu phases. It is found that the temperature-dependent hydrogen solubility at BCC Σ3 (112) GB of PdCu seems much higher than that in BCC PdCu bulk, while hydrogen solubility in FCC Σ3 (111) GB of PdCu is much lower than that in its corresponding FCC bulk. Calculations also reveal that grain boundary has an important effect on hydrogen diffusion of BCC and FCC PdCu, i.e., hydrogen diffusivities of BCC Σ3 (112) and FCC Σ3 (111) grain boundaries of PdCu seem much smaller and bigger than those of its corresponding bulks, respectively. The predicted results could deepen the comprehension of hydrogen solubility and diffusion of PdCu phases.

Pd-Cu-M (M = Y, Ti, Zr, V, Nb, and Ni) Alloys for the Hydrogen Separation Membrane

Self-supported fcc Pd-Cu-M (M = Y, Ti, Zr, V, Nb, and Ni) alloys were studied as potential hydrogen purification membranes. The effects of small additions (1-2.6 at. %) of these elements on the structure, hydrogen solubility, diffusivity, and permeability were examined. Structural analyses by X-ray diffraction (XRD) showed the fcc phase for all alloys with induced textures from cold rolling. Heat treatment at 650 °C for 96 h led to the reorientation in all alloys except the Pd-Cu-Zr alloy, exhibiting the possibility to enhance the structural stability by Zr addition. Hydrogen solubility was almost doubled in the ternary alloys containing Y and Zr compared to Pd_65.1Cu_34.9 alloy at 300 °C. It was noted that hydrogen diffusivity is decreased upon additions of these elements compared to the Pd_65.1Cu_34.9 alloy, with the Pd-Cu-Zr alloy showing the lowest hydrogen diffusivity. However, the comparable hydrogen permeability of the Pd-Cu-Zr alloy with the corresponding binary alloy, as well as its highest hydrogen permeability among the studied ternary alloys at temperatures higher than 300 °C, suggested that hydrogen permeation of these alloys within the fcc phase is mainly dominated by hydrogen solubility. Hydrogen flux variations of all ternary alloys were studied and compared with the Pd_65.1Cu_34.9 alloy under 1000 ppm of H₂S + H₂ feed gas. Pd-Cu-Zr alloy showed superior resistance to the sulfur poisoning probably due to the less favorable H₂S-surface interaction and more importantly slower rate of bulk sulfidation as a result of improved structural stability upon Zr addition. Therefore, Pd-Cu-Zr alloys may offer new potential hydrogen purification membranes with improved chemical stability and hydrogen permeation compared to the binary fcc Pd-Cu alloys.

Catalytic activity of bimetallic catalysts highly sensitive to the atomic composition and phase structure at the nanoscale

The ability to determine the atomic arrangement in nanoalloy catalysts and reveal the detailed structural features responsible for the catalytically active sites is essential for understanding the correlation between the atomic structure and catalytic properties, enabling the preparation of efficient nanoalloy catalysts by design. Herein we describe a study of CO oxidation over PdCu nanoalloy catalysts focusing on gaining insights into the correlation between the atomic structures and catalytic activity of nanoalloys. PdCu nanoalloys of different bimetallic compositions are synthesized as a model system and are activated by a controlled thermochemical treatment for assessing their catalytic activity. The results show that the catalytic synergy of Pd and Cu species evolves with both the bimetallic nanoalloy composition and temperature of the thermochemical treatment reaching a maximum at a Pd : Cu ratio close to 50 : 50. The nanoalloys are characterized structurally by ex situ and in situ synchrotron X-ray diffraction, including atomic pair distribution function analysis. The structural data show that, depending on the bimetallic composition and treatment temperature, PdCu nanoalloys adopt two different structure types. One features a chemically ordered, body centered cubic (B2) type alloy consisting of two interpenetrating simple cubic lattices, each occupied with Pd or Cu species alone, and the other structure type features a chemically disordered, face-centered cubic (fcc) type of alloy wherein Pd and Cu species are intermixed at random. The catalytic activity for CO oxidation is strongly influenced by the structural features. In particular, it is revealed that the prevalence of chemical disorder in nanoalloys with a Pd : Cu ratio close to 50 : 50 makes them superior catalysts for CO oxidation in comparison with the same nanoalloys of other bimetallic compositions. However, the catalytic synergy can be diminished if the Pd50Cu50 nanoalloys undergo phase segregation into distinct chemically-ordered (B2-type) and disordered (fcc-type) domains. This finding is significant since it provides a rational basis for streamlining the design and preparation of Pd-based nanoalloy catalysts in terms of atomic structure and phase state.