Palladium-Copper Electrocatalyst for Promotion of Oxidation of Formate and Ethanol in Alkaline Media

Interfacial Push-Pull Dynamics Enable Rapid Had Desorption for Enhanced Formate Electrooxidation

The electrocatalytic conversion of formate in alkaline solutions is of paramount significance in the realm of fuel cell applications. Nonetheless, the adsorptive affinity of adsorbed hydrogen (Had) on the catalyst surface has traditionally impeded the catalytic efficiency of formate in such alkaline environments. To circumvent this challenge, our approach introduces an interfacial push-pull effect on the catalyst surface. This mechanism involves two primary actions: First, the anchoring of palladium (Pd) nanoparticles on a phosphorus-doped TiO2 substrate (Pd/TiO2-P) promotes the formation of electron-rich Pd with a downshifted d band center, thereby "pushing" the desorption of Had from the Pd active sites. Second, the TiO2-P support diminishes the energy barrier for Had transfer from the Pd sites to the support itself, "pulling" Had to effectively relocate from the Pd active sites to the support. The resultant Pd/TiO2-P catalyst showcases a remarkable mass activity of 4.38 A mgPd-1 and outperforms the Pd/TiO2 catalyst (2.39 A mgPd-1) by a factor of 1.83. This advancement not only surmounts a critical barrier in catalysis but also delineates a scalable pathway to bolster the efficacy of Pd-based catalysts in alkaline media.

Electrochemical Redox Conversion of Formate to CO via Coupling Fe-Co Layered Double Hydroxides and Au Catalysts

Formate has been considered an inactive molecule and thus cannot be further reduced under CO2 reduction conditions, which limits its widespread application as feedstock. Here we present an electrochemical redox conversion of formate to CO through the potential-dependent generation of carbon dioxide radical anions (CO2 ⋅- ) on Fe-Co layered double hydroxides (Fe-Co LDHs) and the subsequent reduction of CO2 ⋅- to CO on Au catalysts. We present an electrodeposition protocol for the synthesis of Fe-Co LDHs with precise composition control and find that Fe1 Co4 exhibits a promising potential window for CO2 ⋅- formation between 1.14 and 1.4 V and an optimized potential at 1.24 V at a neutral pH condition. We further determined the formation of CO2 ⋅- at 1.24 V via electron paramagnetic resonance and CO2 at >1.4 V through differential electrochemical mass spectrometry. This work provides a redox chemistry route for converting formate into CO through a coupled slit parallel-plate electrode system.

Nickel -supported PdM (M = Au and Ag) nanodendrites as formate oxidation (electro)catalytic anodes for direct fuel cells and hydrogen generation at room temperature

The study provides a proof of concept for the first time that unique palladium-gold (PdAu) and palladium-silver (PdAg) nanodendrites are bifunctional catalytic active sites for formate oxidation reactions (FORs) and formate dehydrogenation reactions (FDRs). The unique nanodendritic structure was developed via a simple galvanic displacement reaction for the direct growth of PdAu and PdAg nanodendrites on a nickel foam (PdAu/NiNF and PdAg/NiNF). These PdAu/NiNF and PdAg/NiNF electrodes exhibited 2.32 and 1.59 times higher specific activity than that of the commercial Pd/C electrode and promising stability toward FORs. Moreover, the PdAu/NiNF and PdAg/NiNF nanodendrites were also highly active and selective catalysts for hydrogen generation from a formate solution with turnover frequency (TOF) values of 311 h^-1 and 287 h^-1 respectively. Impressively, a passive air-breathing formate fuel cell with PdAu/NiNF used as an anode can yield an open-circuit voltage of 1.12 V and a peak power density of 21.7 mW cm^-2, which outperforms most others reported in the literature. PdAu and PdAg nanodendritic catalysts supported on a nickel foam demonstrate an open structure and uniform catalyst distribution and offer a promising nanoalloy for air-breathing formate fuel cells and on-site chemical hydrogen production systems.

Regulation of the Work Function Difference Promotes In Situ Phase Transition of WO3-x for Efficient Formate Electrooxidation

Direct formate fuel cells (DFFCs) have drawn tremendous attention because they are environmentally benign and have good safety. However, the lack of advanced catalysts for formate electrooxidation hinders the development and applications of DFFCs. Herein, we report a strategy of regulating the metal-substrate work function difference to effectively promote the transfer of adsorbed hydrogen (Had), thus enhancing formate electrooxidation in alkaline solutions. By introducing rich oxygen vacancies, the obtained catalysts of Pd/WO3-x-R show outstanding formate electrooxidation activity, exhibiting an extremely high peak current of 15.50 mA cm-2 with a lower peak potential of 0.63 V. In situ electrochemical Fourier transform infrared and in situ Raman measurements verify an enhanced in situ phase transition from WO3-x to HxWO3-x during the formate oxidation reaction process over the Pd/WO3-x-R catalyst. The results of experimental and density functional theory (DFT) calculations confirm that the work function difference (ΔΦ) between the metal (Pd) and substrate (WO3-x) would be regulated by inducing oxygen vacancies in the substrate, resulting in improved hydrogen spillover at the interface of the catalyst, which is essentially responsible for the observed high performance of formate oxidation. Our findings provide a novel strategy of rationally designing efficient formate electrooxidation catalysts.

Enhanced Electrocatalytic Oxidation of Formate via Introducing Surface Reactive Oxygen Species to a CeO2 Substrate

Direct formate fuel cells (DFFCs) as promising energy technologies have been applied for portable and wearable devices. However, for the formate oxidation reaction (FOR), the deficiency of catalysts has prevented DFFCs from practical applications. Herein, we prepared a Pd-loaded CeO₂ catalyst through a simple steam treatment at 400 °C to enhance the catalytic FOR performance. In comparison with the counterpart of Pd/CeO₂ without stream treatment, the as-prepared Pd/CeO₂-ST catalyst has a lower onset potential of 381 mV and a lower peak potential of 0.64 V with a higher peak current of 10.62 mA cm^-2. The experimental results show that the enhanced FOR properties of Pd/CeO₂-ST are ascribed to the introduction of surface reactive oxygen species to the CeO₂ substrate, which substantially promotes the desorption of adsorbed hydrogen (H*) intermediates. Density functional theory (DFT) calculations reveal that on the surface of CeO₂, the abundant oxygen vacancies boost the OH* adsorption ability and accelerate the kinetics of the potential-limiting step. This work not only proposes a new strategy for enhancing the activity of FOR catalysts but also highlights the understanding of the FOR mechanism in alkaline media for DFFC applications.

Unified Metallic Catalyst Aging Strategy and Implications for Water Treatment

Heterogeneous catalysis holds great promise for oxidizing or reducing a range of pollutants in water. A well-recognized, but understudied, barrier to implement catalytic treatment centers around fouling or aging over time of the catalyst surfaces. To better understand how to study catalyst fouling or aging, we selected a representative bimetallic catalyst (Pd-In supported on Al2O3), which holds promise to reduce nitrate to innocuous nitrogen gas byproducts upon hydrogen addition, and six model solutions (deionized water, sodium hypochlorite, sodium borohydride, acetic acid, sodium sulfide, and tap water). Our novel aging experimental apparatus permitted single passage of each model solution, separately, through a small packed-bed reactor containing replicate bimetallic catalyst "beds" that could be sacrificed weekly for off-line characterization to quantify impacts of fouling or aging. The composition of the model solutions led to the following gradual changes in surface composition, morphology, or catalytic reactivity: (i) formation of passivating species, (ii) decreased catalytic sites due to metal leaching under acid conditions or sulfide poisoning, (iii) dissolution and/or transformation of indium, (iv) formation of new catalytic sites by the introduction of an additional metallic element, and (v) oxidative etching. The model solution water chemistry captured a wide range of conditions likely to be encountered in potable or industrial water treatment. Aging-induced changes altered catalytic activity and provided insights into potential strategies to improve long-term catalyst operations for water treatment.

Applications of bimetallic PdCu catalysts

Bimetallic PdCu nanoparticles can be applied as catalysts in a wide range of chemical and electrochemical reactions.

Cyclic voltammetry electrodeposition of well-dispersed Pd nanoparticles on carbon paper as a flow-through anode for microfluidic direct formate fuel cells

The preparation of low-loading and high-performance Pd-based electrodes is required for direct formate fuel cells. In this study, cyclic voltammetry electrodeposition is used to electrodeposit Pd nanoparticles on carbon paper (Pd/CP) and achieve excellent activity and promising stability toward the formate oxidation reaction (FOR). The prepared electrode shows a thin layer of hemispherical and well-dispersed Pd nanoparticles on the fibers of the carbon paper. The open structure and uniform catalyst distribution make the Pd/CP electrode show 2.56-fold higher active area and stability in the FOR as compared with those of commercial Pd/C catalysts. An air-breathing microfluidic direct formate fuel cell (μDFFC) with a Pd/CP electrode used as a flow-through anode is constructed to further assess electrode performance. The Pd/CP electrode with low Pd loading, 0.105 mg cm-2, delivers a peak power density and limiting current density of 46.6 mW cm-2 (443.8 mW mg-1Pd) and 288.4 mA cm-2, respectively. The performance of the μDFFC is superior to those of most others reported in the literature, further boosting the commercialization of this direct formate fuel cell to power next-generation portable electronics.

Engineering Two-Dimensional PdAgRh Nanoalloys by Surface Reconstruction for Highly Active and Stable Formate Oxidation Electrocatalysis

Promoting the formate oxidation reaction (FOR) is central to develop promising direct formate fuel cells, but current electrocatalysts are suffering from low activity and ultrapoor stability. Herein, the ternary PdAgRh nanoalloys with ultrathin two-dimensional architecture are for the first time synthesized and employed as a novel class of electrocatalysts for the FOR. Benefitting from unique nanostructure as well as oxophilic Rh surface oxides, the Pd₅₅Ag₃₀Rh₁₅/C electrocatalyst demonstrates an exceptional FOR activity of 1.85 A mg_Pd^-1, showing a 4.74-fold improvement compared to the commercial Pd/C, and retains the current density of 150 mA mg_Pd^-1 after a long-term test, representing the greatest durability among all available FOR electrocatalysts. More strikingly, extending the upper limit potential (ULP) of cyclic voltammetry is revealed to facilitate the surface reconstruction of the Pd₅₅Ag₃₀Rh₁₅/C electrocatalyst to in situ form Ag surface oxides (Ag-O), resulting in a highly active and stable Pd/Ag-O interface at the atomic scale, which considerably boost the FOR performance. In particular, the reconstructed Pd₅₅Ag₃₀Rh₁₅/C electrocatalyst exhibits a mass activity of 3.26 A mg_Pd^-1 with 74.2% of initial activity retained after 1000 cycles. This work showcases an effective strategy to tune surface reconstruction on multimetallic nanoalloys for robust FOR electrocatalysts and beyond.

Surface reconstruction of AgPd nanoalloy particles during the electrocatalytic formate oxidation reaction

Formate is a kind of carbon-neutral fuel that can be synthesized by electrochemical conversion of CO₂, however, the generated aqueous formate electrolyte is still short of potential application. Here, formate solution is proposed to be utilized as anode fuels of direct formate fuel cells through the formate oxidation reaction (FOR), and graphene supported AgPd nanoalloys (AgPd/rGO) are prepared to catalyze the FOR. Specifically, the mass activity of the as-prepared Ag₄₉Pd₅₁/rGO catalyst is 4.21 A mg^-1_Pd and the retention activity of Ag₄₉Pd₅₁/rGO is 49.1% of initial activity after successive 500 cycles, which is 2.48 and 3.03 times higher than that of unsupported Ag₅₁Pd₄₉ nanoalloys. When increasing the positive scan limit from 0.0 to 0.8 V, the mass activity of the Ag₄₉Pd₅₁/rGO catalyst increases from 2.32 to 6.03 A mg^-1_Pd and Pd surface coverage increases from 51.87% to 62.42%, indicating the occurrence of surface reconstruction where Pd atoms migrate to the surface of AgPd nanoalloys, and less intensive reconstruction is observed in unsupported Ag₅₁Pd₄₉ nanoalloys, whose mass activity increases from 1.35 to 2.49 A mg^-1_Pd. The driving force and kinetic path are calculated for the surface reconstruction induced by the adsorption of H, O and C atoms, in the case of C atoms on graphene, the segregation energy of surface Pd atoms in the AgPd nanoalloy is -1.16 eV, and the activation energy for the migration of subsurface Pd atoms to the surface is 0.54 eV, which are lower than the segregation (0.03 eV) and activation (2.06 eV) energy on a clean alloy surface.

Significant promotion effects of Ag oxide towards Pd catalysis for ethanol and methanol oxidation reactions

Ag oxides play a crucial role in promoting the catalysis of Pd both for ethanol and methanol oxidation reactions.

Synthesis of composition-tunable Pd–Cu alloy nanoparticles by double target sputtering

In this work, we introduce a green synthesis technique, double-target sputtering into a liquid polymer – polyethylene glycol (PEG, M. W. = 600), to synthesize palladium–copper (Pd–Cu) alloy nanoparticles (NPs) dispersed in PEG.

An environmentally friendly one-pot synthesis method by the ultrasound assistance for the decoration of ultrasmall Pd-Ag NPs on graphene as high active anode catalyst towards ethanol oxidation

An environmentally friendly one-pot synthesis approach for the decoration of Pd-Ag nanoparticles with the ultrasmall size on graphene (Pd-Ag/G) by the assistance of ultrasound is proposed in this paper. This method offers exceptional advantages over other approaches such as environmentally friendly synthesis, being low temperature, reductant, surfactant free, simple, fast and one-pot synthesis. In this work, silver formate is added to the graphene suspension at 25 °C. Then, PdCl₂ is added to the suspension under stirring to fabricate Pd-Ag/G. The uniform dispersity of nanoparticles with an average size of about 2-3 nm is well confirmed by transmission electron microscopy micrographs. The resultant catalyst is applied as anode electrocatalyst towards electrooxidation reaction of ethanol. The Pd-Ag/G catalyst displays exceptional catalytic activity and durability towards electro-oxidation of ethanol. According to the obtained results, it be concluded that the combination of Ag and Pd, ultrasmall and uniform distribution of Pd-Ag nanoparticles led to the improvement of electrocatalytic activity of the Pd-Ag/G catalyst.

Catalytic activity of palladium-doped silver dilute nanoalloys for formate oxidation from a theoretical perspective

The large-scale practical application of formate oxidation reaction (FOR) catalysts is hindered by their low activity and high cost. Herein, for the first time, a series of Pd-doped Ag dilute nanoalloys is demonstrated to have high catalytic activity in FOR with reduced consumption of Pd metals through density functional theory calculations, where the effects of potential, solvent and spin on catalytic performance are discussed. The Pd1Ag(111) single-atom alloy (SAA) exhibits higher FOR catalytic activity as reflected by the low limiting potential of 0.026 eV for the direct association path and a value of 0.084 eV for the direct dissociation path, and the lowest activation energy of 0.774 eV for the rate-determining-step in the direct dissociation path compared with Pd2Ag(111) and Pd3Ag(111) dilute alloys. Pd1Ag(111) SAA exhibits an extremely narrow sharp peak in the partial density of states from -0.75 to -2.0 eV, which is due to the free-atom-like electronic structure of the single Pd atom. The isolated Pd single atom is more stable by -0.041 and -0.097 eV, respectively, than the aggregated Pd2 and Pd3 atom clusters on the Ag(111) surface, which verifies the potential application of Pd1Ag(111) SAA in experiments. Overall, this work further elucidates the theoretical profile of FOR and provides a new strategy for designing the catalytic reaction at the atomic level.

In situ high-potential-driven surface restructuring of ternary AgPd-Ptdilute aerogels with record-high performance improvement for formate oxidation electrocatalysis

Engineering nanoparticle surfaces driven by various gas atmospheres has attracted intensive attention in the design of efficient electrocatalysts for sustainable energy applications. However, the development of a more facile and efficient in situ engineering strategy under electrochemical testing conditions to achieve surface-reconstruction-induced high performance is significantly lacking. Herein, for the first time, we report in situ high-potential-driven restructuring in ternary AgPdPt aerogels with dilute Pt (AgPd-Ptdilute) during the electrochemical cyclic voltammetry testing for the alkaline formate oxidation reaction (FOR), in which the upper potential limit is ingeniously extended to the Ag redox region. Impressively, the resulting AgPd-Ptdilute aerogel displayed remarkable structural and compositional reconstruction in an alkaline environment. Our comprehensive results revealed that the high-potential cycling induces unique Ag outward diffusion to form an enriched PdPt metallic surface atomically coupled with amorphous Ag2O, which provides more opportunities to expose abundant active sites and induce robust electronic structure modulation. Notably, the surface-restructured AgPd-Ptdilute aerogel achieved record-high activity for FOR when the upper potential limit was extended to 1.3 V, exhibiting an unprecedented 5-fold improvement in activity compared to that of the commercial Pd/C. Moreover, it also offered greatly enhanced electrochemical stability with negligible activity decay after 500 cycles. This work gives a good understanding of surface reconstruction during such a novel high-potential-driven cycling process and opens a new door to designing more efficient electrocatalysts for FOR and beyond.

Competitive C-C and C-H bond scission in the ethanol oxidation reaction on Cu(100) and the effect of an alkaline environment

Direct ethanol fuel cell technology is impeded by inefficient, yet expensive anode catalysts. As such, research on effective and cheap anode catalysts towards complete ethanol oxidation reaction (EOR) is greatly needed. Herein, we report the investigations of the competitive C-C and C-H bond scissions in the EOR involving CH₃CO, CH₂CO, and CHCO species on Cu(100) using density functional theory and transition state theory calculations. The easiest C-C bond cleavage was found in CH₂CO while the most difficult C-H bond cleavage was also found in CH₂CO, both with an activation energy of 1.02 eV. The feasible C-C bond scission may take place in CH₂CO with a rate constant ratio of the C-C to the C-H bond scission at 100 °C of 0.32. Furthermore, in an alkaline environment, the C-H bond scission activation barrier is considerably lowered but the C-C bond cleavage activation barrier is slightly increased for both CH₃CO and CH₂CO species. The reaction of CH₃CO species on Cu(100) under alkaline conditions produces mainly acetic acid with a barrier of 0.49 eV and a rate constant of 4.93 × 10⁵ s^-1 at 100 °C.