A novel electrode of ternary CuNiPd nanoneedles decorated Ni foam and its catalytic activity toward NaBH4 electrooxidation

Waste plastics derived nickel-palladium alloy filled carbon nanotubes for hydrogen evolution reaction

Carbon nanotubes (CNTs) composed of bimetallic nickel-palladium (NiPd) nanoparticles encapsulated in graphitic carbon shells (NdPd@CNT) are prepared by the chemical vapour deposition method using waste polyethylene terephthalate (PET) plastic carbon sources and NiPd-decorated carbon sheets (NiPd@C) catalyst. The characterization results reveal that the face-centered cubic crystalline (fcc)-structured NiPd bimetallic alloy nanoparticles are encased by thin carbon nanotubes. The bimetallic synergism of NiPd nanoparticles actuates the outer CNT layers and accelerates the electrical conductivity, stimulating the electrochemical activity toward an effective hydrogen evolution reaction (HER). By virtue of the collective individualities of highly conductive aligned carbon walls and bimetallic active sites, the NiPd@CNT-equipped HER delivers a minimum overpotential of 87 mV and a Tafel slope value of 95 mV dec-1. The existing intact contact between NiPd and CNT facilitates continuous electron and ion transportation and firm stability toward long-term hydrogen production in HER. Notably, the NiPd@CNT reported here produces excellent electrochemical activity with minimal charge transference resistance, substantiating the efficacy of NiPd@CNT for futuristic green hydrogen production.

Ru-Ni nanoparticles electrodeposited on rGO/Ni foam as a binder-free, stable and high-performance anode catalyst for direct hydrazine fuel cell

Bimetallic Ru-Ni nanoparticles was synthesized on the reduced graphene oxide decorated Ni foam (Ru-Ni/rGO/NF) by electroplating method to be utilized as the anode electrocatalyst for direct hydrazine-hydrogen peroxide fuel cells (DHzHPFCs). The synthesized electrocatalysts were characterized by X-ray diffraction, Field emission scanning electron microscopy, Fourier transform infrared spectroscopy, and Raman spectroscopy. The electrochemical properties of catalysts towards hydrazine oxidation reaction in an alkaline medium were evaluated by cyclic voltammetry, chronoamperometry, and electrochemical impedance spectroscopy. In the case of Ru1-Ni3/rGO/NF electrocatalyst, Ru1-Ni3 provided active sites due to low activation energy (22.24 kJ mol-1) for hydrazine oxidation reaction and reduced graphene oxide facilitated charge transfer by increasing electroactive surface area (EASA = 677.5 cm2) with the small charge transfer resistance (0.1 Ω cm2). The CV curves showed that hydrazine oxidation on the synthesized electrocatalysts was a first-order reaction in low concentrations of N2H4 and the number of exchanged electrons was 3.0. In the single cell of the of direct hydrazine-hydrogen peroxide fuel cell, the maximum power density value of Ru1-Ni3/rGO/NF electrocatalyst was 206 mW cm-2 and the open circuit voltage was 1.73 V at 55 °C. These results proved that the Ru1-Ni3/rGO/NF is a promising candidate for using as the free-binder anode electrocatalyst in the future application of direct hydrazine-hydrogen peroxide fuel cells due to its excellent structural stability, ease of synthesis, low cost, and high catalytic performance.

Carbon Coated and Nitrogen Doped Hierarchical NiMo-Based Electrocatalysts with High Activity and Durability for Efficient Borohydride Oxidation

Sodium borohydride is a promising candidate as hydrogen storage material. The direct borohydride fuel cell (DBFC) as an energy conversation device has attracted intensive attention owing to the low theoretical potential of borohydride oxidation reaction (BOR, -1.24 V vs SHE) on the anode. In this paper, the hierarchical sea urchin-like NiMoN@NC coated by thin carbon layer with optimal BH₄^- adsorption characteristic was synthesized as a superior electrocatalyst toward BOR. In 1 M NaOH-0.05 M NaBH₄, the BOR working potentials are only -55 and 44 mV at the current densities of 10 and 200 mA cm^-2 on NiMoN@NC, respectively. Furthermore, the membrane-free DBFC using NiMoN@NC as anodic electrocatalyst shows a maximum power density of 67 mW cm^-2 at room temperature with appreciative stability. This well-designed carbon coated and nitrogen doped transition-metal material with hierarchical nano/microstructure as a highly efficient electrocatalyst shows promising potential and bright prospects in electrocatalysis research and practical application for energy conversion systems of DBFC.

An Enhanced Oxidation of Formate on PtNi/Ni Foam Catalyst in an Alkaline Medium

In this study, a platinum-coated Ni foam catalyst (denoted PtNi/Ni foam) was investigated for the oxidation of the formate reaction (FOR) in an alkaline medium. The catalyst was fabricated via a two-step procedure, which involved an electroless deposition of the Ni layer using sodium hypophosphite as a reducing agent and the subsequent electrodeposition of the platinum layer. The PtNi/Ni foam catalyst demonstrated enhanced electrocatalytic activity for the FOR in an alkaline medium compared to the Ni/Ni foam catalyst and pure Pt electrode. Moreover, the PtNi/Ni foam catalyst promoted the FOR at more negative potentials than the Pt electrode. This contributed to a significant negative shift in the onset potential, indicating the high activity of the catalyst. Notably, in alkaline media with the PtNi/Ni foam catalyst, the FOR proceeds via a direct pathway mechanism without significant accumulation of poisonous carbonaceous species on the PtNi/Ni foam catalyst.

Electrochemically active site-rich nanocomposites of two-dimensional materials as anode catalysts for direct oxidation fuel cells: new age beyond graphene

Direct oxidation fuel cell (DOFC) has been opted as a green alternative to fossil fuels and intermittent energy resources as it is economically viable, possesses good conversion efficiency, as well as exhibits high power density and superfast charging. The anode catalyst is a vital component of DOFC, which improves the oxidation of fuels; however, the development of an efficient anode catalyst is still a challenge. In this regard, 2D materials have attracted attention as DOFC anode catalysts due to their fascinating electrochemical properties such as excellent mechanical properties, large surface area, superior electron transfer, presence of active sites, and tunable electronic states. This timely review encapsulates in detail different types of fuel cells, their mechanisms, and contemporary challenges; focuses on the anode catalyst/support based on new generation 2D materials, namely, 2D transition metal carbide/nitride or carbonitride (MXene), graphitic carbon nitride, transition metal dichalcogenides, and transition metal oxides; as well as their properties and role in DOFC along with the mechanisms involved.

Carbon-Supported Trimetallic Catalysts (PdAuNi/C) for Borohydride Oxidation Reaction

The synthesis of palladium-based trimetallic catalysts via a facile and scalable synthesis procedure was shown to yield highly promising materials for borohydride-based fuel cells, which are attractive for use in compact environments. This, thereby, provides a route to more environmentally friendly energy storage and generation systems. Carbon-supported trimetallic catalysts were herein prepared by three different routes: using a NaBH₄-ethylene glycol complex (PdAuNi/C_SBEG), a NaBH₄-2-propanol complex (PdAuNi/C_SBIPA), and a three-step route (PdAuNi/C_3-step). Notably, PdAuNi/C_SBIPA yielded highly dispersed trimetallic alloy particles, as determined by XRD, EDX, ICP-OES, XPS, and TEM. The activity of the catalysts for borohydride oxidation reaction was assessed by cyclic voltammetry and RDE-based procedures, with results referenced to a Pd/C catalyst. A number of exchanged electrons close to eight was obtained for PdAuNi/C_3-step and PdAuNi/C_SBIPA (7.4 and 7.1, respectively), while the others, PdAuNi/C_SBEG and Pd/C_SBIPA, presented lower values, 2.8 and 1.2, respectively. A direct borohydride-peroxide fuel cell employing PdAuNi/C_SBIPA catalyst in the anode attained a power density of 47.5 mW cm⁻² at room temperature, while the elevation of temperature to 75 °C led to an approximately four-fold increase in power density to 175 mW cm⁻². Trimetallic catalysts prepared via this synthesis route have significant potential for future development.

The microstructural refinement and performance improvement of a nanoporous Ag/CeO2 catalyst for NaBH4 oxidation

In this paper, Cu and Ce were added to melt-spun Al-Ag precursor alloys to refine the microstructures of nanoporous Ag and Ag/CeO2 composite catalysts for NaBH4 oxidation. After the precursor alloys were dealloyed in 20% NaOH, calcined in air and corroded again in 50% NaOH, Ag2Al in the precursor alloys was completely removed, and refined nanoporous Ag could be obtained; from this process, the finest microstructures were exhibited by Al84Ag8Cu8. When more than 0.3% Ce was added to the Al84Ag8Cu8 ribbons, a refined nanoporous Ag material that consisted of CeO2 nanorods interspersed between Ag ligaments was obtained. Electrochemical measurements indicated that the catalytic properties were clearly increased due to the Cu addition to the Al-Ag alloy. After Ce was added to the Al84Ag8Cu8 ribbons, the catalytic properties of the resulting material were further improved. In regard to melt-spun Al84Ag8Cu8Ce0.5, the obtained nanoporous Ag/CeO2 presented the best properties, and its current density was 2.5 times that of Al84Ag8Cu8, 3.1 times that of Al90Ag8Cu2 and 2.3 times that of Ag/Ce from the Al79Ag15Ce6 precursor alloy without Cu. It was believed that the core-shell structure composed of Ag and Cu-rich phases formed during dealloying could limit the diffusion of Ag and prevent the coarsening of Ag ligaments. Thus, the refined microstructures could provide a large specific surface or additional active sites for the catalytic reaction. Strong interactions resulted from the many interfaces between the Ag ligaments and interspersed CeO2 nanorods, and the more effective utilization of Ag was due to the decomposition of Ag2Al; this result was the key reason for the clear improvement in catalytic performance.

Recent Developments for the Application of 3D Structured Material Nickel Foam and Graphene Foam in Direct Liquid Fuel Cells and Electrolyzers

Platinum and platinum-based catalysts are some of the most effective catalysts used in fuel cells. However, electrocatalysts used for direct liquid fuel cells (DLFCs) and electrolyzers are high cost and suffer from several other problems, thus hindering their commercialization as power sources to produce clean energy. Common issues in electrocatalysts are low stability and durability, slow kinetics, catalyst poisoning, high catalyst loading, high cost of the catalytic materials, poisoning of the electrocatalysts, and formation of intermediate products during electrochemical reactions. The use of catalyst supports can enhance the catalytic activity and stability of the power sources. Thus, nickel foam and graphene foam with 3D structures have advantages over other catalyst supports. This paper presents the application of nickel foam and graphene foam as catalyst supports that enhance the activities, selectivity, efficiency, specific surface area, and exposure of the active sites of DLFCs. Selected recent studies on the use of foam in electrolyzers are also presented.

Unusual Effect of Trace Water on the Structure and Activity of Nix Co1-x Electrocatalysts for the Methanol Oxidation Reaction

Highly active Ni-based catalysts have attracted much attention but are still facing challenges owing to the immature synthetic method. Herein, polyhedral Ni_x Co_1-x alloy was prepared by a facile modified polyol method in which a trace amount of water could halve the particle size of the alloy. The Ni/Co ratios in Ni_x Co_1-x alloy strictly depended on the used amount of water owing to the different solubilities of the precursors. Among them, the Ni_0.6 Co_0.4 nanoparticles obtained with 70 μL of deionized water exhibited the best performance in the methanol oxidation reaction with a peak current density of 116 mA cm^-2 in the presence of 1 m NaOH+0.5 m CH₃ OH solution, which is higher than those of Ni_0.7 Co_0.3 (80 mA cm^-2 ) and Ni_0.5 Co_0.5 (33 mA cm^-2 ). The excellent performance of Ni_0.6 Co_0.4 is attributed to the unique structure with appropriate Ni/Co ratio, which elongates the C-O bond in methanol and lowers the reaction free energy according to DFT calculations.

Rational Design of Novel Efficient Palladium Electrode Embellished 3D Hierarchical Graphene/Polyimide Foam for Hydrogen Peroxide Electroreduction

The electrocatalytic applications of traditional polyimide film and carbon nanomaterials are hindered due to a shortage of three-dimensional hierarchical conductivity and porous structure. Herein, a novel polyimide-based electrode based on a highly efficient palladium nanocatalyst embellished three-dimensional reduced graphene oxide/polyimide foam (Pd/3D RGO@PI foam, signed PRP) toward H₂O₂ electroreduction was designed and prepared through thermal foaming procedure, followed by facile dip-drying method and electrodeposition. As expected, such a binder-free, 3D hierarchical structure PRP electrode presented high catalytic property, good stability, as well as low activation energy toward H₂O₂ electroreduction during the electrochemical measurement period. The PRP electrode showed a reduction current density of 810 mA·cm^-2 at -0.2 V (vs Ag/AgCl) in 2.0 mol·L^-1 H₂SO₄ and 2.0 mol·L^-1 H₂O₂. Moreover, the PRP electrode also illustrated good reproducibility and repeatability. Reproducibility presented almost 95.8% of the initial current density after 1000 cycles test. Also, the activation energy of H₂O₂ electroreduction on 3D PRP electrode was 21.624 kJ·mol^-1. Benefiting from the 3D hierarchical structure and efficient catalyst, the PRP electrode exhibited excellent electrocatalytic performance and was considered to be a potential candidate material for fuel cells.