Electricity generation from sugarcane molasses using microbial fuel cell technologies

Statistical optimization of waste molasses-based exopolysaccharides and self-sustainable bioelectricity production for dual chamber microbial fuel cell by Bacillus piscis

BACKGROUND

The application of exopolysaccharide-producing bacteria (EPS) in dual chamber microbial fuel cells (DCMFC) is critical which can minimize the chemical oxygen demand (COD) of molasses with bioelectricity production. Hence, our study aimed to evaluate the EPS production by the novel strain Bacillus piscis by using molasses waste. Therefore, statistical modeling was used to optimize the EPS production. Its structure was characterized by UV, FTIR, NMR, and monosaccharides compositions. Eventually, to highlight B. piscis' adaptability in energy applications, bioelectricity production by this organism was studied in the BCMFC fed by an optimized molasses medium.

RESULTS

B. piscis OK324045 characterized by 16S rRNA is a potent EPS-forming organism and yielded a 6.42-fold increase upon supplementation of molasses (5%), MgSO4 (0.05%), and inoculum size (4%). The novel exopolysaccharide produced by Bacillus sp. (EPS-BP5M) was confirmed by the structural analysis. The findings indicated that the MFC's maximum close circuit voltage (CCV) was 265 mV. The strain enhanced the performance of DCMFC achieving maximum power density (PD) of 31.98 mW m-2, COD removal rate of 90.91%, and color removal of 27.68%. Furthermore, cyclic voltammetry (CV) revealed that anodic biofilms may directly transfer electrons to anodes without the use of external redox mediators. Additionally, CV measurements made at various sweep scan rates to evaluate the kinetic studies showed that the electron charge transfer was irreversible. The SEM images showed the biofilm growth distributed over the electrode's surface.

CONCLUSIONS

This study offers a novel B. piscis strain for EPS-BP5M production, COD removal, decolorization, and electricity generation of the optimized molasses medium in MFCs. The biosynthesis of EPS-BP5M by a Bacillus piscis strain and its electrochemical activity has never been documented before. The approach adopted will provide significant benefits to sugar industries by generating bioelectricity using molasses as fuel and providing a viable way to improve molasses wastewater treatment.

Enhancing biohydrogen production from mono-substrates and co-substrates using a novel bacterial strains

The staggering increase in pollution associated with a sharp tightening in global energy demand is a major concern for organic substances. Renewable biofuel production through simultaneous waste reduction is a sustainable approach to meet this energy demand. This study co-fermentation of dairy whey and SCB was performed using mixed and pure bacterial cultures of Salmonella bongori, Escherichia coli, and Shewanella oneidensis by dark fermentation process for hydrogen production. The maximum H2 production was 202.7 ± 5.5 H2/mL/L, 237.3 ± 6.0 H2/mL/L, and 198 ± 9.9 H2/mL/L obtained in fermentation reactions containing dairy whey, solid and liquid hydrolysis of pretreated sugarcane bagasse as mono-substrates. The H2 production was greater in co-substrate by 347.3 ± 18.5 H2/mL/L under optimized conditions (pH 7.0, temperature 37 °C, substrate concentration 30:50 g/L) than expected in mono-substrate conditions, which confirms that co-fermentation of different substrates enhances the H2 potential. Fermentation medium during bio-H2 production under GC analysis has stated that using mixed cultures in dark fermentation favored acetic acid and butyric acid. Co-substrate degradation produces ethyl alcohol, benzoic acid, propionic acid, and butanol as metabolic by-products. The difference in the treated and untreated substrate and carbon enrichment in the substrates was evaluated by FT-IR analysis. The present study justifies that rather than the usage of mono-substrate for bio-H2 production, the co-substrate provided highly stable H2 production by mixed bacterial cultures. Fabricate the homemade single-chamber microbial fuel cell to generate electricity.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13205-023-03687-9.

Synergistic interactions of microbial fuel cell and microbially induced carbonate precipitation technology with molasses as the substrate

The application of microbially induced carbonate precipitation (MICP) technology is critical, but many challenges remain. In this paper, a microbial fuel cell (MFC) is used to treat molasses wastewater, and the effluent is used as the substrate to promote the growth of urease-producing bacteria. The results showed that the maximum voltage of MFC was 500 mV, and the maximum power density was 169.86 mW/m². The mineralization rate reached 100% on the 15^th day, and the mineralized product was calcite CaCO₃. According to the microbial community analysis, the unclassified_Comamondaceae, Arcobacter, and Aeromonas, which could improve the OH^-, signal molecular transmission and small molecular nutrients to promote the urease activity of urease-producing bacteria. The above conclusions provide a new way to reuse molasses wastewater efficiently and to apply MICP technology in dust suppression.

Bioenergy Generation and Phenol Degradation through Microbial Fuel Cells Energized by Domestic Organic Waste

Microbial fuel cells (MFCs) seem to have emerged in recent years to degrade the organic pollutants from wastewater. The current research also focused on phenol biodegradation using MFCs. According to the US Environmental Protection Agency (EPA), phenol is a priority pollutant to remediate due to its potential adverse effects on human health. At the same time, the present study focused on the weakness of MFCs, which is the low generation of electrons due to the organic substrate. The present study used rotten rice as an organic substrate to empower the MFC's functional capacity to degrade the phenol while simultaneously generating bioenergy. In 19 days of operation, the phenol degradation efficiency was 70% at a current density of 17.10 mA/m² and a voltage of 199 mV. The electrochemical analysis showed that the internal resistance was 312.58 Ω and the maximum specific capacitance value was 0.00020 F/g on day 30, which demonstrated mature biofilm production and its stability throughout the operation. The biofilm study and bacterial identification process revealed that the presence of conductive pili species (Bacillus genus) are the most dominant on the anode electrode. However, the present study also explained well the oxidation mechanism of rotten rice with phenol degradation. The most critical challenges for future recommendations are also enclosed in a separate section for the research community with concluding remarks.

Recent progress in microbial fuel cells using substrates from diverse sources

Increasing untreated environmental outputs from industry and the rising human population have increased the burden of wastewater and other waste streams on the environment. The most prevalent wastewater treatment methods include the activated sludge process, which requires aeration and is, therefore, energy and cost-intensive. The current trend towards a circular economy facilitates the recovery of waste materials as a resource. Along with the amount, the complexity of wastewater is increasing day by day. Therefore, wastewater treatment processes must be transformed into cost-effective and sustainable methods. Microbial fuel cells (MFCs) use electroactive microbes to extract chemical energy from waste organic molecules to generate electricity via waste treatment. This review focuses use of MFCs as an energy converter using wastewater from various sources. The different substrate sources that are evaluated include industrial, agricultural, domestic, and pharmaceutical types. The article also highlights the effect of operational parameters such as organic load, pH, current, and concentration on the MFC output. The article also covers MFC functioning with respect to the substrate, and the associated performance parameters, such as power generation and wastewater treatment matrices, are given. The review also illustrates the success stories of various MFC configurations. We emphasize the significant measures required to fill in the gaps related to the effect of substrate type on different MFC configurations, identification of microbes for use as biocatalysts, and development of biocathodes for the further improvement of the system. Finally, we shortlisted the best performing substrates based on the maximum current and power, Coulombic efficiency, and chemical oxygen demand removal upon the treatment of substrates in MFCs. This information will guide industries that wish to use MFC technology to treat generated effluent from various processes.

Organic Waste Substrates for Bioenergy Production via Microbial Fuel Cells: A Key Point Review

High-energy consumption globally has raised questions about the low environmentally friendly and high-cost processes used until now for energy production. Microbial fuel cells (MFCs) may support alternative more economically and environmentally favorable ways of bioenergy production based on their advantage of using waste. MFCs work as bio-electrochemical devices that consume organic substrates in order for the electrogenic bacteria and/or enzyme cultures to produce electricity and simultaneously lower the environmental hazardous value of waste such as COD. The utilization of organic waste as fuels in MFCs has opened a new research path for testing a variety of by-products from several industry sectors. This review presents several organic waste substrates that can be employed as fuels in MFCs for bioenergy generation and the effect of their usage on power density, COD (chemical oxygen demand) removal, and Coulombic efficiency enhancement. Moreover, a demonstration and comparison of the different types of mixed waste regarding their efficiency for energy generation via MFCs are presented. Future perspectives for manufacturing and cost analysis plans can support scale-up processes fulfilling waste-treatment efficiency and energy-output densities.

Use of Banana Waste as a Source for Bioelectricity Generation

The large amounts of organic waste thrown into the garbage without any productivity, and the increase in the demand for electrical energy worldwide, has led to the search for new eco-friendly ways of generating electricity. Because of this, microbial fuel cells have begun to be used as a technology to generate bioelectricity. The main objective of this research was to generate bioelectricity through banana waste using a low-cost laboratory-scale method, achieving the generation of maximum currents and voltages of 3.71667 ± 0.05304 mA and 1.01 ± 0.017 V, with an optimal pH of 4.023 ± 0.064 and a maximum electrical conductivity of the substrate of 182.333 ± 3.51 µS/cm. The FTIR spectra of the initial and final substrate show a decrease in the peaks belonging to phenolic compounds, alkanes, and alkenes, mainly. The maximum power density was 5736.112 ± 12.62 mW/cm2 at a current density of 6.501 A/cm2 with a peak voltage of 1006.95 mV. The molecular analysis of the biofilm formed on the anode electrode identified the species Pseudomonas aeruginosa (100%), and Paenalcaligenes suwonensis (99.09%), Klebsiella oxytoca (99.39%) and Raoultella terrigena (99.8%), as the main electricity generators for this type of substrate. This research gives a second use to the fruit with benefits for farmers and companies dedicated to exporting and importing because they can reduce their expenses by using their own waste.

Bioelectricity production and xylene biodegradation through double chamber benthic microbial fuel cells fed with sugarcane waste as a substrate

Xylene, a recalcitrant compound present in wastewater from activities of petrochemical and chemical industries causes chronic problems for living organisms and the environment. Xylene contaminated wastewater may be biodegraded through a benthic microbial fuel cell (BMFC) as seen in this study. Xylene was oxidized into intermediate 3-methyl benzoic acid and entirely converted into non-toxic carbon dioxide. The highest voltage of the BMFC reactor was generated at 410 mV between 23 and 90 days when cell potential was 1 kΩ. The reactor achieved a maximum power density of about 63 mW/m², and a current of 0.4 mA which was optimized from variable resistance (20 Ω - 1 kΩ). However, the maximum biodegradation efficiency of the BMFC was at 87.8%. The cyclic voltammetry curve helped to determine that the specific capacitance was 0.124 F/g after 30 days of the BMFC operation. Furthermore, the fitting equivalent circuit was observed with the help of Nyquist plot for calculating overall internal resistance of 65.82 Ω on 30th day and 124.5 Ω on 80th day. Staphylococcus edaphicus and Staphylococcus sparophiticus were identified by 16S rRNA sequencing as the dominant species in the control and BMFC electrode, presumably associated with xylene biodegradation.

Performance of Yeast Microbial Fuel Cell Integrated with Sugarcane Bagasse Fermentation for COD Reduction and Electricity Generation

The purpose of this analysis is to evaluate the efficiency of the Microbial Fuel Cell (MFC) system incorporated with the fermentation process, with the aim of reducing COD and generating electricity, using sugarcane bagasse extract as a substrate, in the presence and absence of sugarcane fibers. There is a possibility of turning bagasse extract into renewable bioenergy to promote the sustainability of the environment and energy. As a result, the integration of liquid fermentation (LF) with MFC has improved efficiency compared to semi-solid state fermentation (S-SSF). The maximum power generated was 14.88 mW/m2, with an average COD removal of 39.68% per cycle. The variation margin of the liquid fermentation pH readings remained slightly decrease, with a slight deflection of +0.14 occurring from 4.33. With the absence of bagasse fibers, biofilm can grow freely on the anode surface so that the transfer of electrons is fast and produces a relatively high current. Experimental data showed a positive potential after an effective integration of the LF and MFC systems in the handling of waste. The product is then simultaneously converted into electrical energy. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Agricultural Waste and Wastewater as Feedstock for Bioelectricity Generation Using Microbial Fuel Cells: Recent Advances

In recent years, there has been a significant accumulation of waste in the environment, and it is expected that this accumulation may increase in the years to come. Waste disposal has massive effects on the environment and can cause serious environmental problems. Thus, the development of a waste treatment system is of major importance. Agro-industrial wastewater and waste residues are mainly rich in organic substances, lignocellulose, hemicellulose, lignin, and they have a relatively high amount of energy. As a result, an effective agro-waste treatment system has several benefits, including energy recovery and waste stabilization. To reduce the impact of the consumption of fossil energy sources on our planet, the exploitation of renewable sources has been relaunched. All over the world, efforts have been made to recover energy from agricultural waste, considering global energy security as the final goal. To attain this objective, several technologies and recovery methods have been developed in recent years. The microbial fuel cell (MFC) is one of them. This review describes the power generation using various types of agro-industrial wastewaters and agricultural residues utilizing MFC. It also highlights the techno-economics and lifecycle assessment of MFC, its commercialization, along with challenges.

Bioelectricity Production from Blueberry Waste

Global warming and the increase in organic waste from agro-industries create a major problem for the environment. In this sense, microbial fuel cells (MFC) have great potential for the generation of bioelectricity by using organic waste as fuel. This research produced low-cost MFC by using zinc and copper electrodes and taking blueberry waste as fuel. A peak current and voltage of 1.130 ± 0.018 mA and 1.127 ± 0.096 V, respectively, were generated. The pH levels were acid, with peak conductivity values of 233. 94 ± 0.345 mS/cm and the degrees Brix were descending from the first day. The maximum power density was 3.155 ± 0.24 W/cm2 at 374.4 mA/cm2 current density, and Cándida boidinii was identified by means of molecular biology and bioinformatics techniques. This research gives a new way to generate electricity with this type of waste, generating added value for the companies in this area and helping to reduce global warming.

Electrochemical performance and response of bacterial community during phenanthrene degradation in single-chamber air-cathode microbial fuel cells

Polycyclic aromatic hydrocarbons have attracted considerable attention for their carcinogenic, teratogenic, and mutagenic properties in humans. Phenanthrene is one of the most abundant polycyclic aromatic hydrocarbons in aquatic environments. In this study, different concentrations of phenanthrene were degraded by single-chamber air-cathode microbial fuel cells. The electrochemical parameter of microbial fuel cells and biofilm changes on the anode were observed. The results showed that the addition of phenanthrene reduced the power output of the microbial fuel cell which affected the process of microbial electricity generation. Meanwhile, microorganisms destroyed the original structure of phenanthrene through anaerobic metabolism, and achieved good average degradation of 94.9-98.4%. Observation of the anodic biofilm found that the microbes had tolerance to phenanthrene and the biofilm exhibited to be well-constructed. Bacterial community distribution showed a decrease in the relative abundance of Acidovorax and Aquamicrobium, whereas the relative content of the main electroactive organism, Geobacter, increased by a factor of three. The results show that it is feasible for microbial fuel cells to biodegrade phenanthrene, and provide some references for the changes of microbial community during degradation process.

Bioelectrochemical treatment of real-field bagasse-based paper mill wastewater in dual-chambered microbial fuel cell

The present study is aimed at analysing the feasibility of bioelectrochemical treatment of bagasse-based paper mill wastewater. Bioelectrochemical treatment was carried out in dual-chambered microbial fuel cell with plain graphite plates as electrodes. Wastewater from sugarcane bagasse storage and washing units of paper mill was used as anolyte. High power density and current density of 53 mW m^-2 and 173 mA m^-2 at 470 Ω, respectively, could be produced with wastewater treatment efficiency of 85% and coulumbic efficiency of 6%. Whereas, wastewater from pulping and bleaching units of bagasse-based paper mill was not suitable for bioelectrochemical treatment, yielding low power density and current density of 4 mW m^-2 and 16 mA m^-2 respectively at 10,000 Ω. Later, treating blended wastewater containing bagasse wash water and pulping wastewater in the ratio of 9:1 v/v generated higher power density and current density of 73 mW m^-2/202 mA m^-2, respectively, at 470 Ω, with wastewater treatment efficiency and coulumbic efficiency of 82% and 18%, respectively. Lignin and its derivatives present in pulping wastewater mediated electron transfer leading to high power density. Further, compounds in pulping wastewater were also toxic to methanogens growth in anode chamber of MFC, resulting in improved coulumbic efficiency of the blended wastewater treatment.

Lignocellulose, Cellulose and Lignin as Renewable Alternative Fuels for Direct Biomass Fuel Cells

In recent years the use of renewable sources, such as lignocellulosic biomass (LCB), as the fuel for various types of fuel cells received growing interest. Different types of fuel cells, that is, operated at low temperatures (T<100 °C; microbial fuel cells (MFC), alkaline (AFCs) and flow fuel cells (FFCs)), intermediate temperatures (T in the range 150-300 °C, proton-conducting inorganic-organic composite membrane fuel cells), and high temperatures (T≥500 °C, direct carbon fuel cells (DCFCs)), have been used for the conversion of the chemical energy in LCB to electrical energy. The economic advantage of the direct use of LCB consists of avoiding the acid hydrolysis of cellulose to glucose for low-temperature fuel cells and the pretreatment at high temperatures necessary to convert biomass to biochar (pyrolysis) in the case of high-temperature fuel cells. In this Review, the characteristics of direct biomass fuel cells are presented and their performance is compared with that of indirect biomass fuel cells fed with glucose (low-temperature fuel cells) and biochar (high-temperature fuel cells).

Briquetting of sugarcane bagasse as a proper waste management technology in Vietnam

The present research describes an application of high-pressure briquetting technology to the waste management of sugarcane processing in Vietnam. The amount of generated sugarcane bagasse was monitored during sugarcane processing within the street juice production in Hue city, Vietnam. Generated sugarcane bagasse was subjected to fuel parameters analysis within its suitability for direct combustion. The obtained sugarcane bagasse was converted into bio-briquette fuel by a high-pressure briquetting press and its mechanical quality was determined. Results proved that the proportion of generated sugarcane bagasse from whole sugarcane stem mass was equal to 35.45%. This indicated generation of an abundant amount of sugarcane bagasse worldwide in general. Fuel parameters analysis proved high quality level of low ash content = 0.97% and high calorific values (gross calorific value = 18.35 MJ·kg^-1, net calorific value = 17.06 MJ·kg^-1), which indicated good suitability for direct combustion processes. Indicators of mechanical quality proved the following observations: mechanical durability = 99.29%, compressive strength = 150.82 N∙mm^-1 and bulk density = 1022.44 kg·m^-3, with all these indicators representing positive results. In general, the observed results indicated suitability of sugarcane bagasse valorization within the production of bio-briquette fuel by using high-pressure briquetting technology. Finally, analysis of such waste biomass proved its great potential for energy recovery, thus, the advantage of its valorization within the sustainable technologies.

Microbial Structure and Energy Generation in Microbial Fuel Cells Powered with Waste Anaerobic Digestate

Development of economical and environment-friendly Microbial Fuel Cells (MFCs) technology should be associated with waste management. However, current knowledge regarding microbiological bases of electricity production from complex waste substrates is insufficient. In the following study, microbial composition and electricity generation were investigated in MFCs powered with waste volatile fatty acids (VFAs) from anaerobic digestion of primary sludge. Two anode sizes were tested, resulting in organic loading rates (OLRs) of 69.12 and 36.21 mg chemical oxygen demand (COD)/(g MLSS∙d) in MFC1 and MFC2, respectively. Time of MFC operation affected the microbial structure and the use of waste VFAs promoted microbial diversity. High abundance of Deftia sp. and Methanobacterium sp. characterized start-up period in MFCs. During stable operation, higher OLR in MFC1 favored growth of exoelectrogens from Rhodopseudomonas sp. (13.2%) resulting in a higher and more stable electricity production in comparison with MFC2. At a lower OLR in MFC2, the percentage of exoelectrogens in biomass decreased, while the abundance of genera Leucobacter, Frigoribacterium and Phenylobacterium increased. In turn, this efficiently decomposed complex organic substances, favoring high and stable COD removal (over 85%). Independent of the anode size, Clostridium sp. and exoelectrogens belonging to genera Desulfobulbus and Acinetobacter were abundant in MFCs powered with waste VFAs.

Insights into Advancements and Electrons Transfer Mechanisms of Electrogens in Benthic Microbial Fuel Cells

Benthic microbial fuel cells (BMFCs) are a kind of microbial fuel cell (MFC), distinguished by the absence of a membrane. BMFCs are an ecofriendly technology with a prominent role in renewable energy harvesting and the bioremediation of organic pollutants through electrogens. Electrogens act as catalysts to increase the rate of reaction in the anodic chamber, acting in electrons transfer to the cathode. This electron transfer towards the anode can either be direct or indirect using exoelectrogens by oxidizing organic matter. The performance of a BMFC also varies with the types of substrates used, which may be sugar molasses, sucrose, rice paddy, etc. This review presents insights into the use of BMFCs for the bioremediation of pollutants and for renewable energy production via different electron pathways.

Bio-electrochemical power generation in petrochemical wastewater fed microbial fuel cell

The petrochemical wastewater (PCW) from acrylic acid plants possesses a very high chemical oxygen demand (COD) due to the presence of acrylic acid along with other organic acids. The treatment of PCW by conventional aerobic and anaerobic methods is energy intensive. Therefore, the treatment of PCW with concurrent power generation by employing microbial fuel cell (MFC) could be a potential alternative to solve the energy and environmental issues. This study demonstrates the potentiality of PCW from acrylic acid plant with an initial COD of 45,000 mg L^-1 generating maximum power density of 850 mW m^-2 at a current density of 1500 mA m^-2 using acclimatized anaerobic sludge (AS) as biocatalyst. The predominant microbes present in acclimatized AS were identified using Biolog GEN III analysis, which include the electrogenic genera namely Pseudomonas spp. and Bacillus spp. along with methanogenic archea Methanobacterium spp. The mechanism of electron transfer was elucidated by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) which clearly demonstrated the natural metabolite-based electron transfer across the electrode/biofilm/solution interface. The abundance of the electron shuttle metabolites was increased with the microbial growth in the bulk solution as well as in the biofilm leading to a high power generation. The COD removal efficiency and the coulombic efficiency (CE) were found to be 40% and 21%, respectively after 11 days of operation using initial COD of 45,000 mg L^-1. The low COD removal efficiency could drastically be increased to 82% when the initial COD of PCW was 5000 mg L^-1 generating a power density of 150 mW m^-2. The current work proves the feasibility of the MFC for the treatment of acrylic acid plant PCW using acclimatized anaerobic sludge (AS) as a biocatalyst.