Polymer toughening using residue of recycled windshields: PVB film as impact modifier

An Integrated Characterization Strategy on Board for Recycling of poly(vinyl butyral) (PVB) from Laminated Glass Wastes

Polyvinyl butyral (PVB) is widely used as an interlayer material in laminated glass applications, mainly in the automotive industry, but also for construction and photovoltaic applications. Post-consumed laminated glass is a waste that is mainly landfilled; nevertheless, it can be revalorized upon efficient separation and removal of adhered glass. PVB interlayers in laminated glass are always plasticized with a significant fraction in the 20-40% w/w range of plasticizer, and they are protected from the environment by two sheets of glass. In this work, the aim is to develop a thorough characterization strategy for PVB films. Neat reference PVB grades intended for interlayer use are compared with properly processed (delaminated) post-consumed PVB grades from the automotive and construction sectors. Methods are developed to open opportunities for recycling and reuse of the latter. The plasticizer content and chemical nature are determined by applying well-known analytical techniques, namely, FT-IR, TGA, NMR. The issue of potential aging during the life cycle of the original laminated material is also addressed through NMR. Based on the findings, a sensor capable of directly sorting PVB post-consumer materials will be developed and calibrated at a later stage.

Multiscale Relaxation Behavior of Amorphous Plasticized Poly(vinyl butyral)

As a key component in laminated glass, plasticized polyvinyl butyral (PVB) interlayer is a kind of impact-resistant polymer material with high toughness. Recently, by using ultrasmall angle X-ray scattering (USAXS) technique, Stretch-induced phase-separated structure on the scale of hundreds of nanometers formed in plasticized PVB for the first time is reported. In this work, the multiscale relaxation behavior of plasticized PVB is further investigated. The relaxation behavior of deformed plasticized PVB is studied from macroscopic stress, mesoscopic phase-separated structure, and microscopic chain segment by combining USAXS, and birefringence with in situ stretching device. The contributions of chain segments and hydrogen bonding clusters for the multiscale relaxation behavior are discussed.

Effect of Recycled Polyvinyl Butyral (rPVB) Addition on the Tribological Performance of Glass-Fiber Reinforced Polyamide (PAGF) during Reciprocating Sliding Wear Conditions

Plastic recycling in the automotive industry is a priority. In this study, the effect of adding recycled polyvinyl butyral (rPVB) from automotive windshields on the coefficient of friction (CoF) and specific wear rate (k) of a glass-fiber reinforced polyamide (PAGF) is investigated. It was found that, at 15 and 20 wt.% of rPVB, it acts as a solid lubricant, reducing CoF and k up to 27% and 70%, respectively. Microscopical analysis of the wear tracks showed that rPVB spreads over the worn tracks, forming a lubricant layer, which protects the fibers from damage. However, at lower rPVB content, fiber damage cannot be prevented as the protective lubricant layer is not formed.

Selection of Conditions in PVB Polymer Dissolution Process for Laminated Glass Recycling Applications

Polyvinyl(butyral) (PVB) post-production waste collected from the windshields of end-of-life vehicles and post-consumer building laminated glass are valuable polymeric materials that can be reused. Every year, large amounts of PVB waste are still being buried in landfills owing to a lack of appropriate recycling techniques. Before reuse, PVB should be thoroughly cleaned of solid contaminants such as glass dust, fused heating wires, and other waste polymers, metals, and ceramics. This can be done by polymer dissolution and filtration. In this study, we propose the purification of PVB from contamination by dissolving the post-consumer polymeric materials into single and binary organic solvents. As part of the experimental work, measurements and optimization of the dissolution time of PVB were performed. PVB dissolves faster when a binary solvent (2-propanol + ethyl acetate) than pure 2-propanol is used. From the point of view of the practical application of PVB solutions, measurements of density and dynamic viscosity as a function of PVB concentration and temperature were performed. The PVB solutions obtained in this work can be widely used as glues for glass, ceramics, metal, impregnating, and insulating materials or as paint additives that are entirely transparent for visible light and to block UV rays.

Electrospun Sound-Absorbing Nanofibrous Webs from Recycled Poly(vinyl butyral)

The amount of poly(vinyl butyral) (PVB) foils added to car windscreens to suppress glass shattering represents a huge worldwide volume of the material, and once a vehicle is end-of-life it also becomes a significance contributor to landfill. The recycling of PVB materials from windscreens has been expensive and despite improvements in recycling technologies, the landfill burden still increases. However, an increase in oil prices can shift the economic balance and stimulates the possible applicability of recycled PVB. As PVB is a relatively easy electrospinnable material, it is shown that nanofibrous mats produced from recycled PVB blends in ethanol exhibit very good sound-absorbing properties. To achieve an optimal composition between virgin and recycled PVB blends, a series of their ratios was consecutively characterized using various techniques (rheometry, SEM, FTIR, DSC, TGA, DMA, an impedance tube for determining sound absorbance). The best result was obtained with two wt. portions of 8 wt.% solution of virgin PVB in ethanol and one wt. portion of 12 wt.% solution of recycled PVB in ethanol.

The Recycling of Waste Laminated Glass through Decomposition Technologies

Laminated glass is ever more frequently used nowadays. This applies to the automobile industry and the construction industry. In cars, this refers mostly to the front and rear windows, whereas in construction, technical safety glass is used for railings and window glass. The task of this type of glass is to provide sufficient resistance against mechanical impact and unpleasant weather conditions. At the same time, if it is damaged, it has to break into the smallest possible pieces, or, wherever possible, the glass should remain intact on the interlayer film to prevent shards from injuring people and animals in the immediate vicinity. The paper deals with the recycling of laminated glass, especially with the effective separation of glass (in the form of cullet) from the polyvinyl butyral (PVB) interlayer film. The experimental research is focused on the mechanical separation of glass from the interlayer film by vibration, and also on the chemical cleaning of PVB film in order to allow subsequent recycling of both materials. The results quantify the efficiency of mechanical separation in the form of weight loss of the sample of laminated glass and define the particle size distribution of glass cullet, which is an important parameter in the possibility of glass recycling. The research leads to a methodology proposal for the separation of glass and PVB film and the design of equipment for this method.