Crystallization of isotactic polypropylene containing beta-phase nucleating agent at rapid cooling

Crystallization of the β-Form of Polypropylene from the Melt with Reduced Entanglement of Macromolecules

The influence of decreasing the entanglement density of macromolecules on the crystallization of the β-form of polypropylene was investigated. Polypropylene with seven times less entanglement was obtained from a solution in xylene, and its properties were compared with those of fully entangled polypropylene. To obtain a high β-phase content, the polymer was nucleated using calcium pimelate. In non-isothermal crystallization studies, accelerated growth of β-crystals was found, increasing the crystallization temperature. Also, the isothermal crystallization was fastest in the nucleated, partially disentangled polypropylene. Increased growth rate of spherulites and enhanced nucleation activity in the presence of more mobile macromolecules were responsible for the high rate of melt conversion to crystals in the disentangled polypropylene. It was also observed that the equilibrium melting temperature of β-crystals is lower after disentangling macromolecules. Better conditions for crystal building after reduction of entanglements resulted in enhanced crystallization according to regime II.

Structure and Mechanical Properties of iPP-Based Nanocomposites Crystallized under High Pressure

The unique nonparallel chain arrangement in the orthorhombic γ-form lamellae of isotactic polypropylene (iPP) results in the enhancement of the mechanical properties of γ-iPP. Our study aimed at the investigation of the mechanical properties of γ-iPP nanocomposites with 1-5 wt.% multiwall carbon nanotubes (MWCNT) and 5 wt.% organo-modified montmorillonite prepared by melt-mixing and high-pressure crystallization. Neat iPP and the nanocomposites were crystallized under high pressures of 200 MPa and 300 MPa, and for comparison under 1.4 MPa, in a custom-built high-pressure cell. The structure of the materials was studied using WAXS, SAXS, DSC, and SEM, whereas their mechanical properties were tested in plane-strain compression. Under a small pressure of 1.4 MPa, polymer matrix in all materials crystallized predominantly in the α-form, the most common monoclinic form of iPP, whereas under high pressure it crystallized in the γ-form. This caused a significant increase in the elastic modulus, yield stress, and stress at break. Moreover, due to the presence of MWCNT, these parameters of the nanocomposites exceeded those of the neat polymer. As a result, a 60-70% increase in the elastic modulus, yield stress, and stress at break was achieved by filling of iPP with MWCNT and high-pressure crystallization.

Crystallization Behavior of Rapid-Compression-Induced Mesomorphic Isotactic Polypropylene during Uniaxial Stretching at Different Temperatures

The uniform bulk mesomorphic iPP is prepared by rapid compression, and its structural evolution under stretching at different temperatures is studied by combining wide-angle X-ray diffraction and small-angle X-ray scattering. Results show that stretching can induce mesophase to crystallize into α-phase or promote this phase transformation synergistically with temperature, which depends on the selection of stretching temperature. When the temperature is lower than the glass transition temperature of rigid amorphous fraction (RAF), stress could make RAF devitrify firstly and then induce meso-α phase transition during the strain-softening process. As the temperature increases, the high temperature could induce meso-α phase transition to occur before the strain softening, while stretching could promote this transition. When the temperature is higher than a critical value around 100°C, the mesophase can be transformed into α-phase completely during stretching. SAXS results show that all the transformed α-crystal exhibits nodular morphology, and they are ductile with greatly enhanced deformability. Based on the results, a reasonable mechanism of meso-α transformation in the stretching process is proposed, explaining the phase transition that goes through several different steps.

Formation of Nanoscale Protrusions on Polymer Films after Atomic Oxygen Irradiation: Changes in Morphologies, Masses, and FT-IR Spectra

Atomic oxygen (AO) is the main component of the residual atmosphere in a low Earth orbit. AO with a translational energy of 5 eV colliding with artificial satellites forms nano- and microscale protrusions on polymeric materials. This study investigated the influences of AO (fluence and velocity distribution) and a polymer's chemical structure on such surface morphologies. The correlations between samples' mass losses and positions in the irradiation field of an AO beam were analyzed with polyimide (Kapton) films, a standard reference material for AO fluence measurements. The characterizations of polyethylene (PE), polypropylene (PP), and polystyrene (PS) films were studied using gel permeation chromatography and X-ray diffraction. The sample surfaces were observed using a field emission scanning electron microscope. Nanoscale protrusions were formed on all the samples and were larger but fewer with increasing AO fluence. The numerical density of protrusions formed on PE and PP was lower than that on PS. However, the erosion yields and functional groups of PE, PP, and PS were similar per FT-IR spectra.

Crystallization of Isotactic Polypropylene Nanocomposites with Fibrillated Poly(tetrafluoroethylene) under Elevated Pressure

Nanocomposites of isotactic polypropylene with 1–5 wt.% of fibrillated PTFE (PP/T) were prepared, and their crystallization during cooling under elevated pressure, in a wide pressure range, up to 300 MPa, as well as the resulting structure, were examined. The crystallization peak temperatures of PP/T, especially with 3 and 5 wt.% of PTFE, exceeded by up to 13 °C those of neat PP. Moreover, a fine-grain structure was formed in PP/T in the entire pressure range, which proved the ability of the fibrillated PTFE to nucleate crystallization of PP in the γ-form under elevated pressure. This also resulted in a higher crystallinity level developed in the γ-domain, before the temperature range of the α-domain was reached during cooling. Hence, the γ-content increased in comparison to that in neat PP, under the pressure up to 200 MPa, especially under 50–100 MPa.

Poly(L-lactic acid) Reinforced with Hydroxyapatite and Tungsten Disulfide Nanotubes

Poly(L-lactic acid) (PLLA) is a biocompatible, biodegradable, and semi-crystalline polymer with numerous applications including food packaging, medical implants, stents, tissue engineering scaffolds, etc. Hydroxyapatite (HA) is the major component of natural bone. Conceptually, combining PLLA and HA could produce a bioceramic suitable for implants and bone repair. However, this nanocomposite suffers from poor mechanical behavior under tensile strain. In this study, films of PLLA and HA were prepared with small amounts of nontoxic WS2 nanotubes (INT-WS2). The structural aspects of the films were investigated via electron microscopy, X-ray diffraction, Raman microscopy, and infrared absorption spectroscopy. The mechanical properties were evaluated via tensile measurements, micro-hardness tests, and nanoindentation. The thermal properties were investigated via differential scanning calorimetry. The composite films exhibited improved mechanical and thermal properties compared to the films prepared from the PLLA and HA alone, which is advantageous for medical applications.

Extending Cooling Rate Performance of Fast Scanning Chip Calorimetry by Liquid Droplet Cooling

The liquid droplet cooling technique for fast scanning chip calorimetry (FSC) is introduced, increasing the cooling rate for large samples on a given sensor. Reaching higher cooling rates and using a gas as the cooling medium, the common standard for ultra-fast temperature control in cooling requires reducing the lateral dimensions of the sample and sensor. The maximum cooling rate is limited by the heat capacity of the sample and the heat exchange between the gas and the sample. The enhanced cooling performance of the new liquid droplet cooling technique is demonstrated for both metals and polymers, on examples of solidification of large samples of indium, high-density polyethylene (HDPE) and poly (butylene 2,6-naphthalate) (PBN). It was found that the maximum cooling rate can be increased up to 5 MK/s in room temperature environment, that is, by two orders of magnitude, compared to standard gas cooling. Furthermore, modifying the droplet size and using coolants at different temperatures provide options to adjust the cooling rate in the temperature ranges of interest.

Enhanced Mechanical Toughness of Isotactic Polypropylene Using Bulk Molybdenum Disulfide

Herein, we report the use of bulk molybdenum disulfide (MoS2) as the reinforcing agent to enhance the toughness of isotactic polypropylene (iPP). The iPP-MoS2 nanocomposites with varying amounts of MoS2 (0.1 to 5 wt %) were prepared by a one-step melt extrusion method, and the effects of MoS2 on the morphology, thermal, and mechanical properties were evaluated by different instrumental techniques such as Raman, ATR-FTIR, UTM, TEM, TGA, and DSC. TEM images showed the uniform dispersion of multilayer MoS2 in the polymer matrix, and XRD results suggested the formation of the β phase when a low amount of MoS2 is loaded in the composites. Mechanical tests revealed a significant increase in the toughness and elongation at break (300-400%) in the composites containing low amounts of MoS2 (0.25 to 0.5 wt %). Enhanced toughness and elongation in iPP could be related to the combined effect of the β phase and the exfoliation of bulk MoS2 under applied stress. The thermal stability of the composites was also improved with the increase in MoS2 loading. Direct utilization of bulk MoS2 and one-step melt extrusion process could be a cost-effective method to induce high elasticity and toughness in iPP.

Homogeneous crystal nucleation in polymers

The pathway of crystal nucleation significantly influences the structure and properties of semi-crystalline polymers. Crystal nucleation is normally heterogeneous at low supercooling, and homogeneous at high supercooling, of the polymer melt. Homogeneous nucleation in bulk polymers has been, so far, hardly accessible experimentally, and was even doubted to occur at all. This topical review summarizes experimental findings on homogeneous crystal nucleation in polymers. Recently developed fast scanning calorimetry, with cooling and heating rates up to 10⁶ K s^-1, allows for detailed investigations of nucleation near and even below the glass transition temperature, including analysis of nuclei stability. As for other materials, the maximum homogeneous nucleation rate for polymers is located close to the glass transition temperature. In the experiments discussed here, it is shown that polymer nucleation is homogeneous at such temperatures. Homogeneous nucleation in polymers is discussed in the framework of the classical nucleation theory. The majority of our observations are consistent with the theory. The discrepancies may guide further research, particularly experiments to progress theoretical development. Progress in the understanding of homogeneous nucleation is much needed, since most of the modelling approaches dealing with polymer crystallization exclusively consider homogeneous nucleation. This is also the basis for advancing theoretical approaches to the much more complex phenomena governing heterogeneous nucleation.

Toward Subtle Manipulation of Fine Dendritic β-Nucleating Agent in Polypropylene

Dendritic β-nucleating agent (β-NA) can readily manipulate the formation of dendritic β-crystal with a unique toughening effect on polypropylene (PP) to drastically enhance the ductility. However, by the current method, the geometric size is too large to fully perform the nucleating efficiency. In this study, by comparatively investigating the effect of molecular weight of PP and diffusion of β-NAs in a PP melt, we proposed a novel carrier strategy that selective enrichment of β-NAs in a PP carrier was followed by directed migration into polymer matrix. Accordingly, the growth of NAs was controlled by the release from the PP carrier, which decreased the available amount of β-NAs during the growth stage. In this case, the viscosity difference between PP carrier and matrix determined the interfacial movement of β-NAs. When the PP carrier and matrix had same molecular weight, the diffusion and release became favorable to facilitate the formation of the dense and fine dendritic aggregates. As a result, the relative content of β-crystals reached 92%, with a drastic increase of ∼82% in the optimal condition compared to the directed compounded PP/β-NAs sample. This study can open a new avenue to tailor the topologies of β-NAs and the ensuing β-crystals for high-performance PP products.

Crystallinity-Based Product Design: Utilizing the Polymorphism of Isotactic PP Homo- and Copolymers

The polymorphism of isotactic polypropylene (iPP) in combination with the strong response of this polymer to nucleation can be utilized for expanding the application range of this versatile polymer. Based on three “case studies” related to β-iPP pressure pipes, ethylene-propylene (EP) random copolymers for thin-wall injection molding and transparency and sterilization resistance of cast films we demonstrate ways of combining polymer composition, nucleation and process settings to achieve the desired application performance. The importance of considering interactions between polymer design, nucleation and processing parameters for designing application properties is highlighted.

Preparation and characteristics of polypropylene-clay nanocomposite fibers

The objective of this work was to find a possible engineering application for polypropylene (PP) by preparing fibers filled with nanoclay particles. Unfilled and nanoclay filled (0–5 wt%) PP fibers were continuously drawn and examined. The surface morphology and topographic studies of fibers were carried out using a scanning electron microscope (SEM). It was observed that unfilled PP fibers possess poor density distribution with the nonuniform diameter across the fiber length affecting structural integrity. However, PP fibers filled with ≥2 wt% nanoclay had shown improvement in structural integrity. The structure and morphology of fibers were examined by using X-ray diffraction (XRD) and transmission electron microscopy (TEM) analysis, and the result indicated good dispersion of nanolayers of clay in PP matrix with exfoliated nanocomposite structure up to 2 wt% nanoclay and above 2 wt% showing intercalated nanocomposite structure. Improved tensile, thermal and water barrier properties of nanoclay filled PP were also observed.