Synthesis and characterization of molecularly hybrid bisphenols derived from lignin and CNSL: Application in thermosetting resins

Primary amines from lignocellulose by direct amination of alcohol intermediates, catalyzed by RANEY® Ni

Primary amines are crucially important building blocks for the synthesis of a wide range of industrially relevant products. Our comprehensive catalytic strategy presented here allows diverse primary amines from lignocellulosic biomass to be sourced in a straightforward manner and with minimal purification effort. The core of the methodology is the efficient RANEY® Ni-catalyzed hydrogen-borrowing amination (with ammonia) of the alcohol intermediates, namely alkyl-phenol derivatives as well as aliphatic alcohols, obtained through the two-stage LignoFlex process. Hereby the first stage entails the copper-doped porous metal oxide (Cu20PMO) catalyzed reductive catalytic fractionation (RCF) of pine lignocellulose into a crude bio-oil, rich in dihydroconiferyl alcohol (1G), which could be converted into dihydroconiferyl amine (1G amine) in high selectivity using ammonia gas, by applying our selective amination protocol. Notably also, the crude RCF-oil directly afforded 1G amine in a high 4.6 wt% isolated yield (based on lignin content). Finally it was also shown that the here developed Ni-catalysed heterogeneous catalytic procedure was equally capable of transforming a range of aliphatic linear/cyclic primary/secondary alcohols - available from the second stage of the LignoFlex procedure - into their respective primary amines.

Synthesis and Characterization of a Low-Molecular-Weight Novolac Epoxy Derived from Lignin-Inspired Phenolics

The need for renewable polymers capable of replacing their petrochemical counterparts continues to grow as sustainability concerns rise. Bisguaiacol (BG), a bioinspired alternative to bisphenol-A (BPA), has been synthesized using vanillyl alcohol and guaiacol via an electrophilic aromatic condensation. Purification provides both BG and an oligomeric coproduct with a consistent number average molecular weight and dispersity of ∼650 Da and ∼1.00, respectively. This coproduct has been well characterized as a low-molecular-weight novolac averaging five hydroxyls per molecule and was transformed into an epoxy resin suitable for use in thermosetting resins. The bioinspired thermoset produced in this work, consisting of the epoxidized coproduct and an amine curing agent (Epikure W), exhibited a glass transition temperature over 100 °C and glassy storage modulus value of ∼3 GPa at 25 °C. When compared to a commercial cresol novolac epoxy, the cured epoxidized coproduct resin shows comparable thermal and thermomechanical properties. When compared to a commercial BPA-based resin, the cured epoxidized coproduct resin shows improved mode 1 fracture values of 1.34 J m^1/2 (K _1C) and 448.16 J/m² (G _1C). By utilizing the coproduct strategically, the overall production of BG has the potential to become more economically feasible.

Superior Properties through Feedstock Development for Vat Photopolymerization Additive Manufacturing of High-Performance Biobased Feedstocks

Vat photopolymerization additive manufacturing (Vat AM) technologies have found niche industrial use being able to produce personalized parts in moderate quantity. However, Vat AM lacks in its ability to produce parts of satisfactory thermal and mechanical properties for structural applications. The purpose of this investigation was to develop high-performance resins with glass transition temperatures (Tg) above 200 °C for Vat AM, evaluate the properties of the produced thermosets and establish a structure–property relationship of the thermosets produced. Herein, we have developed SLA-type resins that feature bio-derived monomer hesperetin trimethacrylate (HTM) synthesized from the flavonone hesperetin. Diluents 4-acryloyl morpholine, styrene, 4-methyl styrene and 4-tert butylstyrene (tbutylsty) were photocured with HTM as the monomer and all produced thermosets with Tg values above 200 °C. Investigations of suitable crosslinkers urethane dimethacrylate, the vinyl ester CN 151 and Ebecryl 4859 (Eb4859) showed that each crosslinker displayed different benefits when formulated with HTM as the monomer and tbutylSty as the diluent (HTM:crosslinker:tbutylSty with mass ratio 2:1:2). The crosslinker CN 151 produced the thermoset of greatest onset of thermal decomposition temperature (T₀) of 352 °C. Eb4859 produced the thermoset of highest tensile strength, 19 ± 7 MPa, amongst the set of varied crosslinkers. The formulation featuring UDM (HTM:UDM:tbutysty) offered ease of processing and was seemingly the easiest to print. Investigations of reactive diluent showed that styrene produced the thermoset of the highest extent of cure and the overall highest tensile strength, 25 ± 5 MPa, while tbutylSty produced the thermoset with the greatest Tan-δ Tg, 231 °C. HTM was synthesized, formulated with diluents, crosslinkers and initiators. The HTM resins were then 3D printed to produce thermosets of Tg values greater than 200 °C. The polymer properties were evaluated and a structure–reactivity relationship was discussed.

Recovery of High Purity Lignin and Digestible Cellulose from Oil Palm Empty Fruit Bunch Using Low Acid-Catalyzed Organosolv Pretreatment

The lignocellulosic residue from the palm oil industry, oil palm empty fruit bunch (OPEFB), represents a challenge to both producing industries and environment due to its disposal difficulties. Alternatively, OPEFB can be used for the production of valuable products if pretreatment methods, which overcome OPEFB recalcitrance and allow tailored valorization of all its carbohydrates and lignin, are developed. Specifically, high-value applications for lignin, to increase its contribution to the feasibility of lignocellulosic biorefineries, demand high-purity fractions. In this study, acid-catalyzed organosolv using ethanol as a solvent was used for the recovery of high-purity lignin and digestible cellulose. Factors including catalyst type and its concentration, temperature, retention time, and solid-to-liquid (S/L) ratio were found to influence lignin purity and recovery. At the best conditions (0.07% H2SO4, 210 °C, 90 min, and S/L ratio of 1:10), a lignin purity and recovery of 70.6 ± 4.9% and 64.94 ± 1.09%, respectively, were obtained in addition to the glucan-rich fraction. The glucan-rich fraction showed 94.06 ± 4.71% digestibility within 18 h at an enzyme loading of 30 filter paper units (FPU) /g glucan. Therefore, ethanol organosolv can be used for fractionating OPEFB into three high-quality fractions (glucan, lignin, and hemicellulosic compounds) for further tailored biorefining using low acid concentrations. Especially, the use of ethanol opens the possibility for integration of 1st and 2nd generation ethanol benefiting from the separation of high-purity lignin.