An effective and sustainable approach for achieving self-healing in nitrile rubber

Effects of Peroxide and Sulfur Curing Systems on Physical and Mechanical Properties of Nitrile Rubber Composites: A Comparative Study

This study compares the effect of sulfur and dicumyl peroxide (DCP) vulcanizing systems on the physical and mechanical properties of rubber compounds based on acrylonitrile butadiene rubber (NBR). NBR compounds cured by different amounts of DCP and NBR vulcanizates filled with various concentrations of carbon black (CB) and a constant amount of sulfur or DCP were prepared. The vulcanizates were characterized by tensile testing, dynamic mechanical thermal analysis (DMTA), and cross-link density determination. The tensile strength and Young's modulus were found to increase with the rising amount of DCP and CB, while elongation at break decreased. The samples vulcanized by the sulfur system and filled with CB show a substantial increase in tensile strength from 13.1 to 21.2 MPa. Higher storage modulus and glass transition temperature were observed with the increase in the amount of peroxide and filler, and consequently, the increase in cross-link density, indicating rigidity increase and lower molecular mobility. The changes in the physical and mechanical properties of the NBR vulcanizates were in correlation with the changes in solvent uptake and cross-link density.

Intelligent Eucommia ulmoides Rubber/Ionomer Blends with Thermally Activated Shape Memory and Self-Healing Properties

Intelligent Eucommia ulmoides rubber (EUR) and ionomer Surlyn resin (SR) blends were prepared and studied in this manuscript. This is the first paper to combine EUR with SR to prepare blends with both the shape memory effect and self-healing capability. The mechanical, curing, thermal, shape memory and self-healing properties were studied by a universal testing machine, differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA), respectively. Experimental results showed that the increase in ionomer content not only improved mechanical and shape memory properties but also endowed the compounds with excellent self-healing ability under the appropriate environmental conditions. Notably, the self-healing efficiency of the composites reached 87.41%, which is much higher than the efficiency of other covalent cross-linking composites. Therefore, these novel shape memory and self-healing blends can expand the use of natural Eucommia ulmoides rubber, such as in special medical devices, sensors and actuators.

Rheological, Thermal and Mechanical Characterization of Toughened Self-Healing Supramolecular Resins, Based on Hydrogen Bonding

This paper proposes the design of toughened self-healing supramolecular resins able to fulfill functional and structural requirements for industrial applications. These new nanocomposites are based on compounds acting as promotors of reversible self-healing interactions. Electrically conductive carbon nanotubes, selected among those allowing to reach the electrical percolation threshold (EPT) with a very low amount of nanofiller, were dispersed in the self-healing polymeric matrix to contrast the electrical insulating properties of epoxy matrices, as required for many applications. The formulated supramolecular systems are thermally stable, up to 360 °C. Depending on the chemical formulation, the self-healing efficiency η, assessed by the fracture test, can reach almost the complete self-repairing efficiency (η = 99%). Studies on the complex viscosity of smart nanocomposites highlight that the effect of the nanofiller dominates over those due to the healing agents. The presence of healing compounds anchored to the hosting epoxy matrix determines a relevant increase in the glass transition temperature (T_g), which results in values higher than 200 °C. Compared to the unfilled matrix, a rise from 189 °C to 223 °C is found for two of the proposed formulations.

Chemical Composition of Nanoglobular Material on the Surface of Rubber Regenerate Prepared by Explosive Circulation Technology

The rubber crumbs produced by the explosive circular destruction of worn-out automobile tires were studied. The crumbs showed high hydrophilicity. Their surface was analyzed by X-ray photoelectron spectroscopy. C, O, S, Zn, and Si were detected on the surface, and their chemical states were determined. The same chemical composition in the rubber crumb surface prepared by the explosive grinding of tires, as well as nanoglobules covering the crumb surface, was revealed. The appearance of polar groups on the crumb surface explains its high hydrophilicity and good compatibility with polymer matrices.

Development of Sustainable, Mechanically Strong, and Self-Healing Bio-Thermoplastic Elastomers Reinforced with Alginates

New bio-thermoplastic elastomer composites with self-healing capacities based on epoxidized natural rubber and polycaprolactone blends reinforced with alginates were developed. This group of salts act as natural reinforcing fillers, increasing the tensile strength of the unfilled rubber from 5.6 MPa to 11.5 MPa without affecting the elongation at break (~1000% strain). In addition, the presence of ionic interactions and hydrogen bonds between the components provides the material with a thermally assisted self-healing capacity, as it is able to restore its catastrophic damages and recover diverse mechanical properties up to ~100%. With the results of this research, an important and definitive step is planned toward the circularity of elastomeric materials.

The Final Frontier of Sustainable Materials: Current Developments in Self-Healing Elastomers

It is impossible to describe the recent progress of our society without considering the role of polymers; however, for a broad audience, "polymer" is usually related to environmental pollution. The poor disposal and management of polymeric waste has led to an important environmental crisis, and, within polymers, plastics have attracted bad press despite being easily reprocessable. Nonetheless, there is a group of polymeric materials that is particularly more complex to reprocess, rubbers. These macromolecules are formed by irreversible crosslinked networks that give them their characteristic elastic behavior, but at the same time avoid their reprocessing. Conferring them a self-healing capacity stands out as a decisive approach for overcoming this limitation. By this mean, rubbers would be able to repair or restore their damage automatically, autonomously, or by applying an external stimulus, increasing their lifetime, and making them compatible with the circular economy model. Spain is a reference country in the implementation of this strategy in rubbery materials, achieving successful self-healable elastomers with high healing efficiency and outstanding mechanical performance. This article presents an exhaustive summary of the developments reported in the previous 10 years, which demonstrates that this property is the last frontier in search of truly sustainable materials.

Highly Conductive Strong Healable Nanocomposites via Diels-Alder Reaction and Filler-Polymer Covalent Bifunctionalization

Healable stretchable conductive nanocomposites have received considerable attention. However, there has been a trade-off between the filler-induced electrical conductivity (σ) and polymer-driven mechanical strength. Here significant enhancements in both σ and mechanical strength by designing reversible covalent bonding of the polymer matrix and filler-matrix covalent bifunctionalization are reported. A polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene grafted with maleic anhydride forms the strong reversible covalent bonding with furfuryl alcohol through the Diels-Alder reaction. Small (7.5 nm) and medium (117 nm) nanosatellite particles are generated by in situ etching of silver flakes, enabling electron tunneling-assisted percolation. The filler-polymer covalent bifunctionalization is achieved by 3-mercaptopropanoic acid. Altogether, this results in high σ (108 300 S m^-1 ) and tensile strength (16.4 MPa), breaking the trade-off behavior. A nearly perfect (≈100%) healing efficiency is achieved in both σ and tensile strength. The conductive nanocomposite figure of merit (1.78 T Pa S m^-1 ), defined by the product of σ and tensile strength, is orders of magnitude greater than the data in literature. The nanocomposite may find applications in healable strain sensors and electronic materials.

Characterization of microplastics in the water and sediment of Baram River estuary, Borneo Island

The Baram River is one of the largest rivers in Sarawak, where many large industries, such as plywood, sawmills, shipyards, interisland ports, and other wood-based industries are located along the river. Microplastic contamination has become a widespread and growing concern worldwide because of the small sizes of microplastics and their presence in seafood such as fish, squid, scallop, crabs, shrimp, and mussels. In this study, microplastics were found in all sampling stations. Out of the 4017 microplastics found in the water and sediment, microplastics fragment accounted for 67.8% of total microplastics, followed by fiber, film, pellet, and foam. Five microplastic polymer types were detected by ATR-FTIR, including polyethylene (PE), polyester (PET) fibers, silicon polymer, nitrile, and polystyrene (PS). The most common microplastics size range in Baram River was 0.3-1 mm, with blue as the highly abundant color.

Understanding the Molecular Dynamics of Dual Crosslinked Networks by Dielectric Spectroscopy

The combination of vulcanizing agents is an adequate strategy to develop multiple networks that consolidate the best of different systems. In this research, sulfur (S), and zinc oxide ( ZnO) were combined as vulcanizing agents in a matrix of carboxylated nitrile rubber (XNBR). The resulting dual network improved the abrasion resistance of up to ~15% compared to a pure ionically crosslinked network, and up to ~115% compared to a pure sulfur-based covalent network. Additionally, the already good chemical resistance of XNBR in non-polar fluids, such as toluene and gasoline, was further improved with a reduction of up to ~26% of the solvent uptake. A comprehensive study of the molecular dynamics was performed by means of broadband dielectric spectroscopy (BDS) to complete the existing knowledge on dual networks in XNBR. Such analysis showed that the synergistic behavior that prevails over purely ionic vulcanization networks is related to the restricted motions of rubber chain segments, as well as of the trapped chains within the ionic clusters that converts the vulcanizate into a stiffer and less solvent-penetrable material, improving abrasion resistance and chemical resistance, respectively. This combined network strategy will enable the production of elastomeric materials with improved performance and properties on demand.

Review on the Conceptual Design of Self-Healable Nitrile Rubber Composites

The search for suitable strategies to manufacture self-healable nitrile rubber (NBR) composites is the most promising part in the industrial field of polar rubber research. In recent years, some important strategies, specifically, metal-ligand coordination bond formation, ionic bond formation, and dynamic hydrogen bond formation, have been utilized to develop duly self-healable NBR composites. This paper reviews the continuous advancement in the research field related to self-healable NBR composites by considering healing strategies and healing conditions. Special attention is given to understand the healing mechanism in reversibly cross-linked NBR systems. The healing efficiency of a cross-linked NBR network is usually dependent on the definite interaction between functional groups of NBR and a cross-linking agent. Finally, the results obtained from successful studies suggest that self-healing technology has incredible potential to increase the sustainability and lifetime of NBR-based rubber products.

Self-healing elastomers based on conjugated diolefins: a review

The introduction of dynamic covalent and physical crosslinks into diolefin-based elastomers improves mechanical and self-healing properties. The presence of dynamic crosslinks also helps in the reprocessing of elastomers.