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Meng W, Zhang X, Zhang Y, Zhang X, Zhu W, Huang H, Han X, Liu Y, Xu C. Poly(vinyl alcohol)/sodium alginate polymer membranes as eco-friendly and biodegradable coatings for slow release fertilizers. JOURNAL OF THE SCIENCE OF FOOD AND AGRICULTURE 2023; 103:3592-3601. [PMID: 36326723 DOI: 10.1002/jsfa.12312] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/09/2022] [Revised: 10/22/2022] [Accepted: 11/01/2022] [Indexed: 06/16/2023]
Abstract
BACKGROUND The use of slow release fertilizers (SRFs) is an effective approach for reducing agriculture cost, environmental and ecological issues simultaneously. The present study provides a series of poly(vinyl alcohol) (PVA)/sodium alginate (SA) polymer membranes as eco-friendly and biodegradable coatings for SRFs. Moreover, polymer-coated urea (PCU) granules were fabricated through coating the urea granules with the resulting membranes. Our first interest was to fabricate three membranes (PS1, PS2, PS3) of different PVA/SA weight ratios (9:1, 8:2, 7:3) using glutaraldehyde as a crosslinking agent, and crosslink the PS3 membrane with a CaCl2 solution further to obtain the PC3 membrane. The chemical properties and morphologies of the membranes were characterized. Second, the nitrogen release behavior of the PCU granules was measured and calculated, respectively. RESULTS Crosslinking with glutaraldehyde made the PS1, PS2, PS3 membranes uniform and compact, whereas crosslinking with a CaCl2 solution formed an 'egg box' structure inside the PC3 membrane. PS3 membrane with the minimum PVA/SA weight ratio had the highest hydrophily (water uptake: 106.25%, water contact angle: 55.1o ), whereas PC3 membrane had the lowest hydrophily (water uptake: 21.57%, water contact angle: 67.3o ). The biodegradation ratios of the membranes were in the range 44-60% in 90 days, indicating that they had excellent biodegradability. The measured fractional release on the day 30 of the PCU granules ranged from 89.33% to 97.07%. The calculated nitrogen release behavior agreed well with the measured values. CONCLUSION The resulting eco-friendly and biodegradable PVA/SA membranes are alternative coatings for SRFs. © 2022 Society of Chemical Industry.
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Affiliation(s)
- Wen Meng
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
| | - Xu Zhang
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
| | - Yang Zhang
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
| | - Xianglu Zhang
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
| | - Wending Zhu
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
| | - Handa Huang
- Hefei Lvnong Fertilizer Co., Ltd, Hefei, China
| | - Xiaozhao Han
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
| | - Yahua Liu
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
| | - Chao Xu
- Anhui Province Key Laboratory of Advanced Catalytic Materials and Reaction Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei, China
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Wang C, Song S, Du L, Yang Z, Liu Y, He Z, Zhou C, Li P. Nutrient controlled release performance of bio-based coated fertilizer enhanced by synergistic effects of liquefied starch and siloxane. Int J Biol Macromol 2023; 236:123994. [PMID: 36914059 DOI: 10.1016/j.ijbiomac.2023.123994] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/11/2022] [Revised: 02/24/2023] [Accepted: 03/06/2023] [Indexed: 03/13/2023]
Abstract
The porous structure and hydrophilicity of coating shells affect the nutrient controlled-release performance of castor oil-based (CO) coated fertilizers. In order to solve these problems, in this study, the castor oil-based polyurethane (PCU) coating material was modified with liquefied starch polyol (LS) and siloxane, and a new coating material with cross-linked network structure and hydrophobic surface was synthesized, and used it to prepare the coated controlled-release urea (SSPCU). The results demonstrated that the cross-linked network formed by LS and CO improved the density and reduced the pores on the surface of the coating shells. The siloxane was grafted on the surface of coating shells to improve its hydrophobicity and thus delayed water entry. The nitrogen release experiment indicated that the synergistic effects of LS and siloxane improved the nitrogen controlled-release performance of bio-based coated fertilizers. Nutrient released longevity of SSPCU with 7 % coating percentage reached >63 days. Moreover, the nutrient release mechanism of coated fertilizer was further revealed by the analysis of the release kinetics analysis. Therefore, the results of this study provide a new idea and technical support for development of efficient and environment-friendly bio-based coated controlled-release fertilizers.
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Affiliation(s)
- Chao Wang
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China; Key Laboratory of Tropical Fruit Biology, Ministry of Agriculture and Rural Affairs, Zhanjiang, Guangdong 524091, PR China
| | - Shuhui Song
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China
| | - Liqing Du
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China; Key Laboratory of Tropical Fruit Biology, Ministry of Agriculture and Rural Affairs, Zhanjiang, Guangdong 524091, PR China
| | - Ziming Yang
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China
| | - Yunhao Liu
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China
| | - Zuyu He
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China
| | - Chuang Zhou
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China
| | - Puwang Li
- Hainan Key Laboratory of Tropical Crop Nutrition, South Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Zhanjiang, Guangdong 524091, PR China.
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Han Y, Chen S, Xie B, Wang Y, Fan Y, Meng Q, Zou H, Zhang Y. Waterborne polymer modified with zeolite for environment‐friendly slow‐release coated urea. J Appl Polym Sci 2023. [DOI: 10.1002/app.53633] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Yanyu Han
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
| | - Songling Chen
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
| | - Boyu Xie
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
| | - Yuqing Wang
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
| | - Yiwei Fan
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
| | - Qingying Meng
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
| | - Hongtao Zou
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
| | - Yulong Zhang
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation in Northeast China Ministry of Agriculture and Rural Affairs Shenyang People's Republic of China
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Yu Z, Cheng D, Gao B, Yao Y, Liu C, Li J, Wang C, Xie J, Zhang S, Li Z, Yang Y. Bio-based Polyurethane Based on a Dynamic Covalent Network with Damage Tolerance for Controlled Release of Fertilizers. ACS APPLIED MATERIALS & INTERFACES 2022; 14:56046-56055. [PMID: 36484480 DOI: 10.1021/acsami.2c14672] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/17/2023]
Abstract
Bio-based polyurethanes are promising for the controlled release of nutrients and fertilizers, but their toughness and plasticity need to be improved. We developed a smooth, dense, elastic, and indestructible bio-based polyurethane (BPU) coating with a nutrient controlled release ∼150% superior, a tensile strength ∼300% higher, and a toughness ∼1200% higher than those for the original BPU coating. Through a one-step reaction of soybean oil polyols (accounting for more than 60%), isocyanate, and benzil dioxime, the dynamic covalent network based on oxime-carbamate replaces part of irreversible covalent cross-linking. The dynamic fracture-bonding reaction in the modified coating BPU can effectively promote the hydrogen bond recombination and oxime-carbamate chain migration in the coating process, which avoids the structural defects caused by coating tear and fertilizer collision. This work provides a simple and versatile strategy for building controlled-release fertilizer coatings.
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Affiliation(s)
- Zhen Yu
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Dongdong Cheng
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Bin Gao
- Agricultural and Biological Engineering, Institute of Food and Agricultural Sciences, University of Florida, Gainesville, Florida 32611-0570, United States
| | - Yuanyuan Yao
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Chenghao Liu
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Junyin Li
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Chun Wang
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Jiazhuo Xie
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Shugang Zhang
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Zhao Li
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
| | - Yuechao Yang
- National Engineering Research Center for Efficient Utilization of Soil and Fertilizer Resources; National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Taian, Shandong 271018, China
- Department of Soil and Water Science, Tropical Research and Education Center, IFAS, University of Florida, Homestead, Florida 33031, United States
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Zhang W, Liu Q, Xu Y, Mu X, Zhang H, Lei Z. Waste Cabbage-Integrated Nutritional Superabsorbent Polymers for Water Retention and Absorption Applications. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:14869-14878. [PMID: 36417886 DOI: 10.1021/acs.langmuir.2c02538] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/16/2023]
Abstract
To alleviate soil impoverishment and water shortage in desert areas, as well as to reduce the impact of waste cabbage on the environment and human health, we used waste cabbage as a substrate, 2-acrylamide-2-methyl-1-propane sulfonic acid (AMPS) and acrylic acid (AA) as polymerization units, and NH4Cl and KNO3 as nutriment to obtain two waste cabbage-superabsorbent polymers (CB-SAPNH4Cl and CB-SAPKNO3) by the one-pot method. The chemical structure, thermal stability, and morphology of the polymers were investigated by Fourier-transform infrared spectroscopy (FTIR), thermal gravimetric analysis (TGA), and scanning electron microscope (SEM). Meanwhile, the water retention, water absorption, and salt resistance were compared with the purchased polymers. The results showed that the nutriment was successfully encapsulated inside the polymer, and CB-SAPNH4Cl and CB-SAPKNO3 at 1% nutrient concentration showed excellent water retention properties, salt resistance, and water absorption performance of 1546 and 1131 g/g (distilled water), 306 and 277 g/g (tap water), and 116 and 91 g/g (0.9% NaCl solution). Therefore, they are highly promising materials for the application.
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Affiliation(s)
- Wenxu Zhang
- Key Laboratory of Eco-functional Polymer Materials of the Ministry of Education, Northwest Normal University, Lanzhou730070, China
- College of Chemistry and Chemical Engineering, Northwest Normal University, Lanzhou730070, China
- Key Laboratory of Polymer Materials of Gansu Province, Northwest Normal University, Lanzhou730070, China
| | - Qian Liu
- Key Laboratory of Eco-functional Polymer Materials of the Ministry of Education, Northwest Normal University, Lanzhou730070, China
- College of Chemistry and Chemical Engineering, Northwest Normal University, Lanzhou730070, China
- Key Laboratory of Polymer Materials of Gansu Province, Northwest Normal University, Lanzhou730070, China
| | - Yan Xu
- Key Laboratory of Eco-functional Polymer Materials of the Ministry of Education, Northwest Normal University, Lanzhou730070, China
- College of Chemistry and Chemical Engineering, Northwest Normal University, Lanzhou730070, China
- Key Laboratory of Polymer Materials of Gansu Province, Northwest Normal University, Lanzhou730070, China
| | - Xuyang Mu
- Key Laboratory of Eco-functional Polymer Materials of the Ministry of Education, Northwest Normal University, Lanzhou730070, China
- College of Chemistry and Chemical Engineering, Northwest Normal University, Lanzhou730070, China
- Key Laboratory of Polymer Materials of Gansu Province, Northwest Normal University, Lanzhou730070, China
| | - Hongling Zhang
- Key Laboratory of Eco-functional Polymer Materials of the Ministry of Education, Northwest Normal University, Lanzhou730070, China
- College of Chemistry and Chemical Engineering, Northwest Normal University, Lanzhou730070, China
- Key Laboratory of Polymer Materials of Gansu Province, Northwest Normal University, Lanzhou730070, China
| | - Ziqiang Lei
- Key Laboratory of Eco-functional Polymer Materials of the Ministry of Education, Northwest Normal University, Lanzhou730070, China
- College of Chemistry and Chemical Engineering, Northwest Normal University, Lanzhou730070, China
- Key Laboratory of Polymer Materials of Gansu Province, Northwest Normal University, Lanzhou730070, China
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Chen S, Han Y, Chen C, Liu H, Zou H. Bio‐based epoxy modified with
nano‐SiO
2
and organosilicon for controlled‐release urea. J Appl Polym Sci 2022. [DOI: 10.1002/app.51810] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Songling Chen
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Laboratory for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation (Northeast China) Ministry of Agriculture and Rural Affairs Shenyang Liaoning China
| | - Yanyu Han
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Laboratory for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation (Northeast China) Ministry of Agriculture and Rural Affairs Shenyang Liaoning China
| | - Chunyu Chen
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Laboratory for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation (Northeast China) Ministry of Agriculture and Rural Affairs Shenyang Liaoning China
| | - Hongdou Liu
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Laboratory for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation (Northeast China) Ministry of Agriculture and Rural Affairs Shenyang Liaoning China
| | - Hongtao Zou
- College of Land and Environment Shenyang Agricultural University Shenyang Liaoning China
- National Engineering Laboratory for Efficient Utilization of Soil and Fertilizer Resources Shenyang Liaoning China
- Key Laboratory of Arable Land Conservation (Northeast China) Ministry of Agriculture and Rural Affairs Shenyang Liaoning China
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Hydrophobic Epoxy Caged Silsesquioxane Film (EP-POSS): Synthesis and Performance Characterization. NANOMATERIALS 2021; 11:nano11020472. [PMID: 33673301 PMCID: PMC7918221 DOI: 10.3390/nano11020472] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/28/2020] [Revised: 01/31/2021] [Accepted: 02/04/2021] [Indexed: 01/22/2023]
Abstract
Hydrophobic films are widely used in aerospace, military weapons, high-rise building exterior glass, and non-destructive pipeline transportation due to their antifouling and self-cleaning properties. This paper details the successful preparation of hydrophobic epoxy caged sesquioxane (EP-POSS) via two steps of simple organic synthesis, along with studies on the effects of viscosity and reaction time on the reaction. Interestingly, the EP-POSS presented a large contact angle of 125°, indicating its excellent hydrophobicity. The surface micromorphology was observed via FE-SEM (field emission scanning electron microscopy), transmission electron microscopy (TEM), and atomic force microscopy (AFM), and the structural composition and elemental contents were analyzed via X-ray photoelectron spectroscopy (XPS) and energy-dispersive spectrometry (EDS). Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) tests showed that EP-POSS had excellent thermal properties, and the first degradation reaction occurred at 354 °C. The mechanical performance and abrasion resistance results demonstrated that EP-POSS could be used in solar panels.
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