Analysis of the creep behaviour of ventilated corrugated paperboard packaging for handling fresh produce — An experimental study

Numerical and Experimental Study into Paper Compression Test

The study aims to present the results of paper compression under an axial load. Different heights of samples subjected to compression were taken into account. The main goal of the analysis was to determine experimentally the maximum compression load. In addition, numerical models based on the finite element method (FEM) were validated to refer to empirical results. The performed numerical simulations were founded on Green-Lagrangian nonlinear equations for large displacements and strains. The progressive failure of the compressed orthotropic material after exceeding maximum stresses was based on Hill's anisotropy theory. Nonlinear calculations were conducted by using a typical Newton-Raphson algorithm for achieving a sequence convergence. The accuracy of the developed model was confirmed experimentally in compression tests. The technique of analysing the shape of the compressed paper sample on the basis of images recorded during the measurement was used. The obtained test results are directly applicable in practice, especially in the calculation of the mechanical properties of corrugated cardboard and in determining the load capacity of cardboard packaging. Knowing the maximum compressive stress that packaging paper can withstand allows packaging to be properly designed and its strength assessed in the context of the transport and storage of goods.

Compression Strength Estimation of Corrugated Board Boxes for a Reduction in Sidewall Surface Cutouts-Experimental and Numerical Approaches

Corrugated cardboard boxes are generally used in modern supply chains for the handling, storage, and distribution of numerous goods. These packages require suitable strength to maintain adequate protection within the package; however, the presence and configuration of any cutouts on the sidewalls significantly influence the packaging costs and secondary paperboard waste. This study aims to evaluate the performance of CCBs by considering the influence of different cutout configurations of sidewalls. The compression strength of various B-flute CCB dimensions (200 mm, 300 mm, 400 mm, 500 m, and 600 mm in length, with the same width and height of 300 mm), each for five cutout areas (0%, 4%, 16%, 36%, and 64%) were experimentally observed, and the results were compared with the McKee formula for estimation. The boxes with cutout areas of 0%, 4%, 16%, 36%, and 64% showed a linear decreasing tendency in compression force. A linear relationship was found between compression strength and an increase in cutout sizes. Packages with 0% and 4% cutouts did not show significant differences in compression strength (p < 0.05). Furthermore, this study shows a possible way to modify the McKee estimation for such boxes after obtaining empirical test data since the McKee formula works with a relatively high error rate on corrugated cardboard boxes with sidewall cutouts. Utilizing the numerical and experimental results, a favorable estimation map can be drawn up for packaging engineers to better manage material use and waste. The results of the study showed that the McKee formula does not appropriately estimate the box compression strength for various cutout sizes in itself.

Bending Stiffness of Honeycomb Paperboard

This article analyzes the influence of the initial deflection of the flat layers on the bending stiffness (BS) of honeycomb paperboards and presents two methods for its calculation. Both methods allow for the determination of BS in the main directions in the plane of the paperboard, i.e., the machine direction (MD) and the cross direction (CD). In addition, they have been verified by comparing the calculation results with the results of the BS measurements. The first method allowed for the calculation of the BS of cellular paperboard based on the mechanical properties of the paper used for its production. The second method allowed for the estimation of the BS of cellular paperboard based on the bending stiffness of other honeycomb paperboards with the same raw material composition and the same core cell size but with different thicknesses. In the first analytical method for the calculation of the bending stiffness of cellular paperboard, which does not include the deflections of the flat layers, the calculation results significantly differ from the measurement results, and they are overestimated. The second of the presented BS calculation methods allowed for a much more accurate assessment of paperboard's bending stiffness depending on its thickness.

Monitoring the effect of environmental conditions on safety of fresh produce sold in Qatar's wholesale market

Fresh produce imported by Qatar are mostly sold at the wholesale produce market (WPM) located in open-air and near major animal markets and slaughterhouses. This study was the first in Qatar to monitor the effect of environmental conditions on the microbial quality and safety of fresh produce sold at the WPM over 1 year. The monitoring involved the collection of 540 produce samples along with samples of air, soil, and surface swabs. Samples were analyzed for total aerobic bacteria (TAB); generic Listeria spp., Staphylococcus spp., Salmonella spp.; total coliforms and total fungi. Bacterial and fungal isolates were identified using 16S rRNA/ITS rRNA markers. Environmental/sanitary factors significantly impacted the prevalence of microorganisms in all samples tested. Produce quality was rated 'poor' during the months of November-February or May-August, with TAB and coliform counts exceeding 6 and 4 log₁₀ CFU/g, respectively. Bacillus subtilus, Enterobacter cloacae, E. faecium, P. expansium, P. aurantiocandidum, and A. niger were the most abundant species with prevalence rate of 11-30%. The high microbial load of environmental samples indicates that the location of the WPM near livestock markets is likely impacting the microbial quality of fresh produce. Therefore, effective control measures need to be implemented at WPM to improve produce safety yearlong.

The Effect of Side Wall Cutout Sizes on Corrugated Box Compression Strength in the Function of Length-to-Width Ratios—An Experimental Study

Packaging made from corrugated cardboard is a widely used solution in modern supply chains for the handling, storage and distribution of goods. These packages are required to maintain adequate protection conditions; however, in many cases, the cardboard box dimensions, handles and/or ventilation holes, quality and their configuration could compromise its protection strength. This study observes and evaluates the performance of corrugated cardboard boxes made with B-flute boards by considering different cutout sizes from the side walls (0%, 20%, 40%, 60% and 80%) in various box length–width ratios of 200 mm, 300 mm, 400 mm, 500 mm and 600 mm in length and a constant 300 mm width and height. Box compression tests were performed in a laboratory, and results were compared with mathematical statistics. In each cutout case, the maximum compression force was observed with the box with dimensions of 400 × 300 × 300 mm. The measurement results showed that the 1.33 length-to-width ratio has the best maximum compression force result. The statistical tests showed that there is no significant difference between the 0% and 20% cutout groups.

Mechanical damages and packaging methods along the fresh fruit supply chain: A review

Mechanical damage of fresh fruit occurs throughout the postharvest supply chain leading to poor consumer acceptance and marketability. In this review, the mechanisms of damage development are discussed first. Mathematical modeling provides advanced ways to describe and predict the deformation of fruit with arbitrary geometry, which is important to understand their mechanical responses to external forces. Also, the effects of damage at the cellular and molecular levels are discussed as this provides insight into fruit physiological responses to damage. Next, direct measurement methods for damage including manual evaluation, optical detection, magnetic resonance imaging, and X-ray computed tomography are examined, as well as indirect methods based on physiochemical indexes. Also, methods to measure fruit susceptibility to mechanical damage based on the bruise threshold and the amount of damage per unit of impact energy are reviewed. Further, commonly used external and interior packaging and their applications in reducing damage are summarized, and a recent biomimetic approach for designing novel lightweight packaging inspired by the fruit pericarp. Finally, future research directions are provided.HIGHLIGHTSMathematical modeling has been increasingly used to calculate damage to fruit.Cell and molecular mechanisms response to fruit damage is an under-explored area.Susceptibility measurement of different mechanical forces has received attention.Customized design of reusable and biodegradable packaging is a hot topic of research.

Numerical and Experimental Study of Five-Layer Non-Symmetrical Paperboard Panel Stiffness

This paper concerns the analysis of five-layer corrugated paperboard subjected to a four-point bending test. The segment of paperboard was tested to determine the bending stiffness. The investigations were conducted experimentally and numerically. The non-damaging tests of bending were carried out in an elastic range of samples. The detailed layers of paperboard were modelled as an orthotropic material. The simulation of flexure was based on a finite element method using Ansys^® software. Several material properties and thicknesses of papers in the samples were taken into account to analyse the influence on general stiffness. Two different discrete models based on two geometries of paperboard were considered in this study to validate the experimental stiffness. The present analysis shows the possibility of numerical modelling to achieve a good correlation with experimental results. Moreover, the results of numerical estimations indicate that modelling of the perfect structure gives a lower bending stiffness and some corrections of geometry should be implemented. The discrepancy in stiffness between both methods ranged from 3.04 to 32.88% depending on the analysed variant.

Susceptibility of Impact Damage to Whole Apples Packaged Inside Molded Fiber and Expanded Polystyrene Trays

Postharvest damage, leading to loss and waste, continues to be a significant problem in the fresh produce industry. Trays, designed to reduce fruit-to-fruit contact, are utilized by the apple industry to minimize bruising of whole apples. During distribution, packaged apples are subjected to various supply chain hazards, which may lead to bruising damage. Currently, molded fiber (MF) and expanded polystyrene (EPS) trays transport whole apples from the packhouse to the retail outlet. Mechanical shock, by free-fall drop method, was used to evaluate the performance differences between the two trays and quantify the bruising characteristics of the apples. Results showed that the EPS trays provided better shock protection to the apple as compared to the MF tray, reducing the impact acceleration by more than 70%. Additionally, the bruise susceptibility was 40% less for the apples packaged inside the EPS trays, regardless of drop height. However, apples packaged in the middle layer trays were most susceptible to bruising damage, regardless of tray type.

Thermo-Mechanical Analysis in the Fresh Fruit Cold Chain: A Review on Recent Advances

In agro-food research and industry, mathematical models are being used to develop and optimize preharvest and postharvest operations, and their use has grown exponentially over the last decade. Generally, transport phenomena (such as airflow, heat, and mass transfer) during the cooling of horticultural products are complex; therefore, the use of computational modeling techniques is a valid alternative to expensive and difficult experiments because computers continuously become more powerful and less expensive, the software is readily available, and once a model is validated, it is a versatile tool to evaluate the effects of the operating and design parameters involved. In this review, thermo-mechanical modeling studies during postharvest handling are overviewed regarding the experimental, analytical, and computational approaches. The airflow, cooling kinetics, cooling uniformity, and the material and mechanical safety behavior of fresh fruit packaging boxes will be analyzed. Current concerns, challenges, and opportunities are discussed.

Flexural Damage of Honeycomb Paperboard-A Numerical and Experimental Study

This paper presents an experimental and numerical analysis using the finite element method (FEM) of the bending of honeycomb-core panel. Segments of honeycomb paperboard of several thicknesses were subjected to four-point flexure tests to determine their bending stiffness and maximum load. Several mechanical properties of orthotropic materials were taken into account to account for the experimental results. The numerical analysis of the damage prediction was conducted by using well-known failure criteria such as maximum stress, maximum strain and Tsai-Wu. The present study revealed how to model the honeycomb panel to obtain curves close to experimental ones. This approach can be useful for modelling more complex structures made of honeycomb paperboard. Moreover, thanks to the use of variously shaped cells in numerical models, i.e., the shape of a regular hexagon and models with a real shape of the core cell, results of the calculation were comparable with the results of the measurements. It turned out that the increase of maximum loads and rise in stiffness for studied samples were almost either linearly proportional or quadratically proportional as a function of the panel thickness, respectively. On the basis of failure criteria, slightly lower maximum loads were attained in a comparison to empiric maximum loads.

The Strength of Egg Trays under Compression: A Numerical and Experimental Study

This work concerns the analysis of egg packages subjected to compression. Experimental investigations were carried out to determine the curves of compression and maximum loads. To compare packages accessible on the market, several different shapes of egg packages were tested after being conditioned in air with a relative humidity of 50%. Several paper structures in stock were compressed. By validating the experiment results, numerical computations based on the finite element method (FEM) were executed. The estimations of a numerical model were performed with the use of the perfect plasticity of paper and with the assumption of large strains and deflections. Our own two structures of egg packaging were taken into account: basic and modified. The material of the packages was composed of 90% recovered paper and 10% coconut fibres. This paper involved the numerical modelling of such complex packaging. Moreover, our research showed that introducing several features into the structures of the packaging can improve the stiffness and raise the maximum load. Thanks to the application of ribs and grooves, the strength ratio and compression stiffness, in comparison to the basic tray, increased by approximately 23.4% and 36%, respectively. Moreover, the obtained indexes of modified trays were higher than the majority of the studied market trays.