Preparation and characterization of thermoplastic starches and their blends with poly(lactic acid)

Recent Advances in Starch-Based Blends and Composites for Bioplastics Applications

Environmental pollution by synthetic polymers is a global problem and investigating substitutes for synthetic polymers is a major research area. Starch can be used in formulating bioplastic materials, mainly as blends or composites with other polymers. The major drawbacks of using starch in such applications are water sensitivity and poor mechanical properties. Attempts have been made to improve the mechanical properties of starch-based blends and composites, by e.g., starch modification or plasticization, matrix reinforcement, and polymer blending. Polymer blending can bring synergetic benefits to blends and composites, but necessary precautions must be taken to ensure the compatibility of hydrophobic polymers and hydrophilic starch. Genetic engineering offers new possibilities to modify starch inplanta in a manner favorable for bioplastics applications, while the incorporation of antibacterial and/or antioxidant agents into starch-based food packaging materials brings additional advantages. In conclusion, starch is a promising material for bioplastic production, with great potential for further improvements. This review summarizes the recent advances in starch-based blends and composites and highlights the potential strategies for overcoming the major drawbacks of using starch in bioplastics applications.

Effect of surfactant content on rheological, thermal, morphological and surface properties of thermoplastic starch (TPS) and polylactic acid (PLA) blends

Miscibility in biopolymeric blends is a critical process that requires evaluation of the effect of surfactants or coupling agents under conditions similar to processing. Different mixtures in the molten state of plasticized starch and polylactic acid in the presence of a surfactant (Tween 20) at different concentrations were studied. This allowed knowing the rheological, thermal and surface behavior of the mixtures. The results of the dynamic rheological analysis showed increases in viscosity in the presence of the surfactant, in which strong interactions were produced at high shear rates that reflect possible crosslinking between the polymer chains, in addition to intermolecular interactions that were evidenced in the infrared spectrum. Likewise, the storage and loss modulus showed transitions mainly from viscous to elastic typical for thermoplastics. The thermogravimetric analysis did not show significant changes between the mixtures. However, the calorimetric analysis showed changes in the crystallinity of the mixtures, the tensoactive promotes greater freedom of movement and rearrangements in the microstructure with decrease of interface between polymers, and less compaction of the material induced by the emulsion. Analysis derived from biopolymeric films against contact with water shows significant changes. Interaction with water in short times (in the order of minutes) according to the sessile drop technique, favors hydrophilicity by increasing the concentration of Tween 20. However, interaction with water for prolonged times (in the order of hours), shows that the absorption reaches saturation in samples a stabilization in the absorption is observed. The results demonstrate that the miscibility of PLA in AS was achieved in the presence of the tween, under conventional processing conditions. The stability of the different formulations allows the production of films for packaging and biomedical applications.

Thermoplastic starch based blends as a highly renewable filament for fused deposition modeling 3D printing

3D printing technology is considered as a highly flexible method which can achieve a various customized end products. The employment of bio-based materials can significantly decrease the environmental footprint of the end 3D printing products. This study presents the preparation of thermoplastic starch (TPS)/poly(lactic acid) (PLA)/poly(butyleneadipate-co-terephthalate) (PBAT) composite that dedicated for the FDM 3D printing technology, the ratio of TPS:PLA:PBAT was fixed at 50:40:10 wt%. In addition, the chain extender ADR4468 (CE) was added to improve the brittleness of the blends to obtain better 3D printing filament. The mechanical properties of blends were improved by the addition of CE with 113 % increase in elongation at break and the 190 % raise in impact strength. Dynamic rheological analysis showed the maximum degree of complex viscosity and melt strength when the content of CE reached 1 wt%. The successful printability of TPS-based filament was demonstrated by accurate and complex printing samples. This paper provided a method to prepare highly renewable filaments for 3D printing.

Progress in Starch-Based Materials for Food Packaging Applications

The food packaging sector generates large volumes of plastic waste due to the high demand for packaged products with a short shelf-life. Biopolymers such as starch-based materials are a promising alternative to non-renewable resins, offering a sustainable and environmentally friendly food packaging alternative for single-use products. This article provides a chronology of the development of starch-based materials for food packaging. Particular emphasis is placed on the challenges faced in processing these materials using conventional processing techniques for thermoplastics and other emerging techniques such as electrospinning and 3D printing. The improvement of the performance of starch-based materials by blending with other biopolymers, use of micro- and nano-sized reinforcements, and chemical modification of starch is discussed. Finally, an overview of recent developments of these materials in smart food packaging is given.

Effect of (bio)plastics on soil environment: A review

The contribution of improperly disposed plastic wastes is globally evaluated at the level of 30% and these wastes make a particular threat to all living creatures. Thus, the evaluation of the possible impacts of plastic particles on the biotic part of ecosystems has become increasingly important in recent years. As a result, the growing number of publications concerning this subject has been observed since 2018. This paper aims to review the advances in studies on the effect of petroleum-derived plastic and bioplastic particles, taken together in the term (bio)plastics, on the terrestrial ecosystem, particularly on soil biota. It is the first review, in which both petroleum-derived plastics and bioplastics were analysed regarding their potential impacts on the soil compartment. Petroleum-derived plastics were more frequently studied than bioplastics and among analysed papers about 18% concern bioplastics. It was found that (bio)plastics did not affect the germination of seeds. However, they might contribute to the delay in germination processes. Both inhibitory and stimulating effects were observed in relation to the growth of roots and stems. (Bio)plastic microparticles did not inhibit the biochemical activity of nitrifiers and transformation of carbon compounds. Earthworms were predominantly used organisms to test the effect of petroleum-derived plastics on soil biota but there are hardly any data about bioplastics. Petroleum-derived microplastics present in soil at concentrations up to 1000 mg kg^-1 usually neither cause to the mortality of earthworms nor affect their reproduction. Micro- and nanoparticles of petroleum-derived plastics could be accumulated in the earthworm intestine and transferred in the food chain. Summarizing, a high variability of results and often appearing lack of dose-dependence relationships hamper the final evaluation of the ecotoxicity of (bio)plastics simultaneously creating a need to develop the ecotoxicological studies on (bio)plastics, especially including these on the effect of bioplastics on soil animals.

Thermoplastic starch as a component of film-forming compositions with degradable properties

A review of the literature on the production of thermoplastic starch, which is an integral part of biodegradable polymer compositions. The analysis of plasticizing additives, influence of their functional groups, chemical structure and technological parameters on physical and mechanical properties of starch compositions is carried out. The list of plasticizing additives studied should include: glycerin, water, polyethylene glycol, polypropylene glycol. Sorbitol, formamide, xylitol, dimethyl sulfoxide, gelatin, maleic anhydride, epoxidized compounds are defined as structure-forming additives. To improve the physical and mechanical properties of the starch, the addition of crosslinking agents such as citric, boric, or ascorbic acid has been proposed. According to the above review of studies, it can be stated that when creating thermoplastic starch, it is mandatory to use both plasticizing components and structure-forming, which allows the processing of thermoplastic starch by extrusion with subsequent granulation. Thermoplasticized starch due to various plasticizing additives and technological parameters of its production acquires a wide range of characteristics, which solves the problem of creating biodegradable film-forming materials. Depending on the goals, the second component of such materials may be synthetic polymers: polyethers, polycaprolactone, polyolefins, polyterephthalates, PVA and others. Technological parameters of processing in the extrusion process range from 115 °C to 190 °C in the extrusion process, which does not establish an optimized technology for thermoplastic starch and requires further research.

Structure and properties of in situ reactive blend of polylactide and thermoplastic starch

In this study, in situ reactive extrusion of polylactide and thermoplastic starch modified with chloropropyl trimethoxysilane coupling agent (PLA/mTPS) is proposed. The success of covalent bond formation between PLA matrix and mTPS phase is clarified by two-dimensional nuclear magnetic resonance (2D-NMR) spectroscopy with ¹H¹H TOCSY mode. This chemically bound PLA with starch gives the remarkable compatibility in the PLA/mTPS film, with not only a decreased glass transition temperature (47 °C) but also an increased crystallinity of PLA (Χ_c of 50%). It consequently increases oxygen barrier significantly and also enhances the film flexibility as observed from the drastic increase of elongation at break (from 3% to 50%). Moreover, the PLA/mTPS 60/40 (w/w) film exhibits the accelerated degradation as compared with pure PLA film.

Catalyst-free esterification of high amylose starch with maleic anhydride in 1-butyl-3-methylimidazolium chloride: The effect of amylose content on the degree of MA substitution

The limited reactivity of starch towards maleic anhydride (MA) affords maleate with a low degree of MA substitutions (CC and COOH groups). In this study, we investigated the relationship between the starch structure, controlled by its amylose (AM)/amylopectin (AP) ratio, and the DS of starch maleates using C₄[mim]Cl as the recyclable media, and catalyst. The results indicated that starches with varying AM/AP ratio produced maleates with comparable CC groups (DS_NMR = 0.06-0.07). Following dissolution, the high amylose (DS_titration = 1.17, yield = 69.2 %) and regular starches (DS_titration = 1.17; yield = 59.3 %) produced high DS_titration maleates (COOH groups) at MA/AGU ratio of 12:1 (80 °C, 10 min). Comparatively, DS_titration value of waxy starch maleates (DS_titration = 0.88, yield = 59.3 %) was lower than AM-based starches, possibly due to the crosslinking tendency of AP branches consisting of carboxylic end-groups. Interestingly, DS_titration value for EHCS (1.17) ranged between its bulk (DS_NMR: 0.06) and surface distribution of MA (DSS_XPS 1.7); therefore, we considered it reliable for future reference.

Influence of thermoplasticized starch on physical-chemical properties of new biodegradable carriers intended for forest industry

In this work, the influence of different concentrations of thermoplasticized starch on thermal, mechanical, biodegradation and phytotoxic properties of biodegradable blend carrier composed of poly(lactic acid) and poly(butylene adipate‑co‑terephtalate) was investigated. The results showed that the addition of poly(butylene adipate‑co‑terephtalate) increased elasticity of PLA materials, whereas the presence of thermoplasticized starch promoted higher biodegradation rate of the investigated materials. Moreover, the prepared materials did not show phytotoxic effect on plant, thus proving potential application in forest industry as a biodegradable carrier for multiplication of plants.

Poly (lactic acid) blends: Processing, properties and applications

Poly (lactic acid) or polylactide (PLA) is a commercial biobased, biodegradable, biocompatible, compostable and non-toxic polymer that has competitive material and processing costs and desirable mechanical properties. Thereby, it can be considered favorably for biomedical applications and as the most promising substitute for petroleum-based polymers in a wide range of commodity and engineering applications. However, PLA has some significant shortcomings such as low melt strength, slow crystallization rate, poor processability, high brittleness, low toughness, and low service temperature, which limit its applications. To overcome these limitations, blending PLA with other polymers is an inexpensive approach that could also tailor the final properties of PLA-based products. During the last two decades, researchers investigated the synthesis, processing, properties, and development of various PLA-based blend systems including miscible blends of poly l-lactide (PLLA) and poly d-lactide (PDLA), which generate stereocomplex crystals, binary immiscible/miscible blends of PLA with other thermoplastics, multifunctional ternary blends using a third polymer or fillers such as nanoparticles, as well as PLA-based blend foam systems. This article reviews all these investigations and compares the syntheses/processing-morphology-properties interrelationships in PLA-based blends developed so far for various applications.

Synthesis and characterization of starch-g-poly(vinyl acetate-co-butyl acrylate) bio-based adhesive for wood application

Enhancing the performance of wood adhesive is important for its industrial applications. Accordingly, we designed and demonstrated the use of two co-monomers vinyl acetate (VAc) and butyl acrylate (BA) for promoting the graft copolymerization while improving the bonding performance of wood adhesive. The results showed that the addition of co-monomers in the ratio of VAc/BA 6:4 (v/v, volume basis of VAc) could improve the shear strength to 6.68MPa and 3.32MPa in dry and wet states, respectively. ¹H-nuclear magnetic resonance (¹H NMR) and fourier transform infrared spectroscopy (FT-IR) analysis revealed successful graft copolymerization reaction while the morphologies were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Furthermore, the grafting reaction and thermal stabilities of wood adhesive were analyzed by X-ray photoelectron spectroscopy (XPS) and thermogravimetric analysis (TGA). The results showed that the properties of wood adhesive could improve dramatically by using two co-monomers VAc and BA during the graft copolymerization reaction.

Fully biodegradable Poly(lactic acid)/Starch blends: A review of toughening strategies

Polylactic acid (PLA) and Starch are both bio-based biodegradable polymers that have properties that are complementary to each other. PLA/starch blend exploits the good mechanical property of PLA and the low cost of Starch. However, PLA/Starch blend is intrinsically brittle. This paper reviews the current state of arts in toughening of PLA/Starch blend, which are categorized as: Additive Plasticization, Mixture Softening, Elastomer Toughening and Interphase Compatibilization. These strategies are not mutually exclusive and can be applied jointly in a single blend, opening up a wide range of toughening techniques that can be employed in PLA/Starch blend. Even though significant progress has been made in this area, there is still much room for research, in order to achieve easy to process, fully bio-based and completely biodegradable PLA/Starch blends that have mechanical properties suitable for a wide range of applications.

Fabrication, characterization, and application of polyester/wood flour composites

The mechanical properties, thermal properties, antibacterial activity, and fabrication of three-dimensional (3D) printing strips of composite materials containing polyhydroxyalkanoate (PHA) and wood flour (WF) were evaluated. Maleic anhydride (MA)-grafted PHA (PHA-g-MA) and WF were used to enhance the desired characteristics of these composites. The PHA-g-MA/WF composites had better mechanical properties than the PHA/WF composites did. This effect was attributed to a greater compatibility between the grafted polyester and WF. Additionally, the PHA-g-MA/WF composites provided higher quality 3D printing strips and were more easily processed because of ester formation. The water resistance of the PHA-g-MA/WF composite was greater than that of PHA/WF. Moreover, WF enhanced the antibacterial activity of the composites. Composites of PHA-g-MA or PHA containing WF had better antibacterial activity.

Poly(lactic acid) blends in biomedical applications

Poly(lactic acid) (PLA) has become a "material of choice" in biomedical applications for its ability to fulfill complex needs that typically include properties such as biocompatibility, biodegradability, mechanical strength, and processability. Despite the advantages of pure PLA in a wider spectrum of applications, it is limited by its hydrophobicity, low impact toughness, and slow degradation rate. Blending PLA with other polymers offers a convenient option to enhance its properties or generate novel properties for target applications without the need to develop new materials. PLA blends with different natural and synthetic polymers have been developed by solvent and melt blending techniques and further processed based on end-use applications. A variety of PLA blends has been explored for biomedical applications such as drug delivery, implants, sutures, and tissue engineering. This review discusses the opportunities for PLA blends in the biomedical arena, including the overview of blending and postblend processing techniques and the applications of PLA blends currently in use and under development.