Preparation, characterization, and biodegradation of poly(butylene succinate)/cellulose triacetate blends

Activities of cellulose acetate and microcrystalline cellulose on the thermal and morphomechanical performances of a biobased hybrid composite made polybutylene succinate

Microcrystalline cellulose (MCC-30 wt%) was extruded with a blend of polybutylene succinate (PBS) and cellulose acetate (CADS=2.5-20 wt%) to produce two grades of binary (PBS/CA, PBS/MCC) and ternary (PBS/CA/MCC) specimens by injection into a mold previously thermostated at 22 °C and 78 °C. The structure-property relationships of neat PBS (n-PBS) and PBS-based blends were investigated by Fourier transform infrared (FTIR) spectroscopy, diffuse reflectance infrared Fourier transform (DRIFT) spectroscopy, scanning electron microscopy (SEM), rheology, differential scanning calorimetry (DSC), thermogravimetry, and mechanical (tensile, bending) tests. FTIR/DRIFT outcomes revealed physical interactions between the ingredients through hydrogen bonds. Rheology and SEM evidenced the presence of entanglements and micro-voids absent in n-PBS. Non-isothermal DSC showed that 22 °C-molded formulations displayed crystalline degrees higher than 78 °C-specimens, except for PBS/MCC. DSC-isothermal analysis showed a hindrance effect of CA on PBS/CA crystallinity and a nucleating impact of MCC on PBS/MCC. Tensile and bending moduli increased for both material grades while the elongation at break decreased. Entanglements and micro-voids had detrimental effects on stress levels because the maximum tensile strength decreased when each or both biofillers were added to PBS. These structural configurations were beneficial for bending strengths since all blends' stiffness relatively increased regardless of material grade.

Development of poly(butylene adipate-co-butylene succinate-co-ethylene adipate-co-ethylene succinate) (PBEAS) net twine as biodegradable fishing gear

Nylon fishing nets have excellent strength and durability, but when lost at sea, their insufficient decomposition destroys habitats and spawning grounds, and pollutes the marine environment. This led to the development of poly(butylene succinate) (PBS) resin for biodegradable fishing gear based on aliphatic fibers. Prompted by the low stiffness and elastic recovery of PBS, we introduced two additional components into the molecular structure of PBS: adipic acid and ethylene glycol. These two new components were combined with succinic acid and 1,4-butanediol, the existing components of PBS, to synthesize poly(butylene adipate-co-butylene succinate-co-ethylene adipate-co-ethylene succinate) (PBEAS) resin via esterification and polycondensation reactions of a quaternary aliphatic copolyester. Although the molecular weight and molecular weight distribution of PBEAS are similar to those of PBS, it has excellent tensile strength, stiffness, elastic recovery, and biodegradability, with a low melting point for good production efficiency. These improvements are expected to allow PBEAS resin to be applied to gill nets for fish that require high stiffness, thereby expanding the use of biodegradable fishing gear.

Production of polyhydroxyalkanoates by three novel species of Marinobacterium

Several species of novel marine bacteria from the genus Marinobacterium, including M. nitratireducens, M. sediminicola, and M. zhoushanense were found to be capable of producing polyhydroxyalkanoates (PHA) using sugars and volatile fatty acids (VFAs) as the carbon source. M. zhoushanense produced poly-3-hydroxybutytate (PHB) from sucrose, achieving a product titer and PHB content of 2.89 g/L and 64.05 wt%, respectively. By contrast, M. nitratireducens accumulated 3.38 g/L PHB and 66.80 wt% polymer content using butyrate as the substrate. A third species, M. sediminicola showed favorable tolerance to propionate, butyrate, and valerate. The use of 10 g/L valerate yielded 3.37 g/L poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), with a 3-hydroxyvalerate (3 HV) monomer content of 94.75 mol%. Moreover, M. sediminicola could be manipulated to produce PHBV with changeable polymer compositions by feeding different mixtures of VFAs. Our results indicate that M. sediminicola is a promising halophilic bacterium for the production of PHA.

Micellization of a starch-poly(1,4-butylene succinate) nano-hybrid for enhanced energy storage

In this work, we report on a reverse micellization approach to prepare uncarbonized starch and poly(1,4-butylene succinate) hybrids with exceptional charge storage performance. Uncarbonized starch was activated through protonation, hybridized with poly (1,4-butylene succinate), configured into conductive reverse micelles, and incorporated with magnetite nanoparticles. Before magnetite incorporation, the maximum specific capacitance (C sp), energy density (E d), power density (P d) and retention capacity (%) of the reverse micelles were estimated to be 584 F g-1, 143 W h kg-1, 2356 W kg and 97.5%. After magnetite incorporation, we achieved a maximum supercapacitive performance of 631 F g-1, 204 W h kg-1, 4371 W kg-1 and 98%. We demonstrate that the use of magnetite incorporated St-PBS reverse micelles minimizes the contact resistance between the two supercapacitor electrodes, resulting in high charge storage capacity.

Bio-Based Poly(butylene succinate)/Microcrystalline Cellulose/Nanofibrillated Cellulose-Based Sustainable Polymer Composites: Thermo-Mechanical and Biodegradation Studies

Biodegradable polymer composites from renewable resources are the next-generation of wood-like materials and are crucial for the development of various industries to meet sustainability goals. Functional applications like packaging, medicine, automotive, construction and sustainable housing are just some that would greatly benefit. Some of the existing industries, like wood plastic composites, already encompass given examples but are dominated by fossil-based polymers that are unsustainable. Thus, there is a background to bring a new perspective approach for the combination of microcrystalline cellulose (MCC) and nanofibrillated cellulose (NFC) fillers in bio-based poly (butylene succinate) matrix (PBS). MCC, NFC and MCC/NFC filler total loading at 40 wt % was used to obtain more insights for wood-like composite applications. The ability to tailor the biodegradable characteristics and the mechanical properties of PBS composites is indispensable for extended applications. Five compositions have been prepared with MCC and NFC fillers using melt blending approach. Young’s modulus in tensile test mode and storage modulus at 20 °C in thermo-mechanical analysis have increased about two-fold. Thermal degradation temperature was increased by approximately 60 °C compared to MCC and NFC. Additionally, to estimate the compatibility of the components and morphology of the composite’s SEM analysis was performed for fractured surfaces. The contact angle measurements testified the developed matrix interphase. Differential scanning calorimetry evidenced the trans-crystallization of the polymer after filler incorporation; the crystallization temperature shifted to the higher temperature region. The MCC has a stronger effect on the crystallinity degree than NFC filler. PBS disintegrated under composting conditions in a period of 75 days. The NFC/MCC addition facilitated the specimens’ decomposition rate up to 60 days

Biodegradable Urea-Formaldehyde/PBS and Its Ternary Nanocomposite Prepared by a Novel and Scalable Reactive Extrusion Process for Slow-Release Applications in Agriculture

Novel binary composite urea-formaldehyde/poly(butylene succinate) (UF/PBS) and its ternary nanocomposite UF/PBS/potassium dihydrogen phosphate (MKP) were prepared by a simple and scalable reactive extrusion approach using methylolurea (MU), PBS, and MKP as the raw materials. The results show that MUs react by melt polycondensation to form UFs with different polymerization degrees at the high temperature in the extruder, giving the two polymer components molecular segment-scale mixing in composites. Meanwhile, MKPs dissolved in the water generated by the melt polycondensation are perfectly confined to the nanometer scale during their precipitation process in ternary composites due to the hydrogen bonding interactions between them and UF and the "cage effect" of UF and PBS macromolecule chains. Both composites have excellent processability, mechanical properties, and slow-release performances. Compared with UF prepared by direct synthesis or reactive extrusion, N release speeds of the two composites are much lower in the early incubation stage but much higher in the subsequent stages; ternary composites can also impart MKP with excellent slow-release properties. This study can provide a good feasibility for large-scale applications of UF-based or PBS-based composites and nanocomposites used as slow-release fertilizers or other products in agriculture or horticulture.

Grafting of Biodegradable Polyesters on Cellulose for Biocomposites: Characterization and Biodegradation

Sustainable, biodegradable and thermoplastic processable aliphatic polyesters (polybutylene succinate (PBS) and polyethylene succinate (PES)) were prepared and characterized; then, they were grafted onto cellulose micro-fibers using a simple click reaction. This modification was conducted under simple experimental conditions. The characterization (NMR and FTIR analysis), thermal properties, solubility, morphology and biodegradation process of the all products prepared were established and studied. The results show that the solubility of the prepared derivatives is improved in comparison with cellulose, while their thermal stability showed a slight decrease compared to the starting materials. The composites derived from the modified cellulose show a slight decrease in their biodegradability in comparison with that of unmodified cellulose due to several parameters.

Effect of Empty Fruit Brunch reinforcement in PolyButylene-Succinate/Modified Tapioca Starch blend for Agricultural Mulch Films

In this study, it focused on empty fruit brunch (EFB) fibres reinforcement in polybutylene succinate (PBS) with modified tapioca starch by using hot press technique for the use of agricultural mulch film. Mechanical, morphological and thermal properties were studied. Mechanical analysis showed decreased in values of modulus strength for both tensile and flexural testing for fibres insertion. Higher EFB fibre contents in films resulted lower mechanical properties due to poor fibre wetting from insufficient matrix. This has also found evident in SEM micrograph, showing poor interfacial bonding. Water vapour permeability (WVP) shows as higher hydrophilic EFB fibre reinforcement contents, the rate of WVP also increase. Besides this, little or no significant changes on thermal properties for composite films. This is because high thermal stability PBS polymer show its superior thermal properties dominantly. Even though EFB fibres insertion into PBS/tapioca starch biocomposite films have found lower mechanical properties. It successfully reduced the cost of mulch film production without significant changes of thermal performances.

Synthesis, Properties of Biodegradable Poly(Butylene Succinate-co-Butylene 2-Methylsuccinate) and Application for Sustainable Release

A novel biobased and biodegradable polyester, i.e., poly(butylene succinate-co-butylene 2-methylsuccinate) (P(BS-BMS)) was synthesized by succinic acid (SA), 2-methylsuccinic acid (MSA), and 1,4-butanediol (BDO) via a typically two-step esterification and polycondensation procedure. The chemical structure and macromolecular weight of obtained copolymers were characterized by 1H NMR, 13C NMR, and GPC. The melting temperature and degree of crystallinity were also studied by DSC, and it was found that the values were gradually decreased with increasing of MSA content, while the thermal stability remained almost unchanged which was tested by TGA. In addition, the biodegradation rate of the P(BS-BMS) copolymers could be controlled by adjusting the ratio of SA and MSA, and such biodegradability could make P(BS-BMS) copolymers avoid microplastic pollution which may be brought to the environment for applications in agricultural field. When we applied P(BS-BMS) copolymers as pesticide carriers which were prepared by premix membrane emulsification (PME) method for controlling Avermectin delivery, an improvement of dispersion and utilization of active ingredient was obviously witnessed. It showed a burst release process first followed by a sustained release of Avermectin for a long period, which had a great potential to be an effective and environmental friendly pesticide-release vehicle.

Antimicrobial, Conductive, and Mechanical Properties of AgCB/PBS Composite System

Demand for environmentally friendly plastic materials which are obtained from renewable resources such as biomass-based polyesters is of concern. Herein, the enhanced characteristic performances of poly(butylene succinate) (PBS) by employing the fabrication of PBS-based composites with the nanosilver-coated carbon black (AgCB) using an injection-molding method are reported. The preformed AgCB additives are priorly prepared by the benzoxazine oxidation method. Phase characterization of the obtained composite materials examined by X-ray diffraction (XRD) reveals the crystalline PBS matrix and the presence of metallic silver particles, confirming the successful fabrication of the composite materials. Detailed analyses on thermal, mechanical, electrical, and antimicrobial properties of the composite materials are reported. The AgCB-PBS composite materials provide such potential features by an enhancement of electrical conductivity and the antimicrobial activity by an inhibition against E. coli and C. albicans. These AgCB-PBS composite materials show the possibility to be an option for antielectrostatic and antimicrobial applications such as for the production of smart, environmentally friendly keyboards.

Effect of Modified Tapioca Starch on Mechanical, Thermal, and Morphological Properties of PBS Blends for Food Packaging

In this study, polybutylene succinate (PBS) was blended with five types of modified tapioca starch to investigate the effect of modified tapioca starch in PBS blends for food packaging by identifying its properties. Tensile and flexural properties of blends found deteriorated for insertion of starch. This is due to poor interface, higher void contents and hydrolytic degradation of hydrophilic starch. FTIR results show all starch/PBS blends are found with footprints of starch except OH stretching vibration which is absent in B40 blends. Besides, Broad O⁻H absorption in all specimens show that these are hydrogen bonded molecules and no free O⁻H bonding was found. SEM testing shows good interfacial bonding between PBS and starch except E40 blends. Therefore, poor results of E40 blends was expected. In TGA, a slightly weight loss found between 80 to 100 °C due to free water removal. Apart from this, insertion of all types of starch reduces thermal stability of blend. However, high crystallinity of starch/PBS blend observed better thermal stability but lower char yield. Starch A and B blends are suggested to be used as food wrap and food container materials while starch D blend is suitable for grocery plastic bags according to observed results.