Modulating the properties of polylactic acid for packaging applications using biobased plasticizers and naturally obtained fillers

Preparation of polylactic acid (PLA) films plasticized with a renewable and natural Liquidambar Orientalis oil

Polylactic acid (PLA) is a brittle biodegradable thermoplastic due to its relatively high glass transition temperature (Tg ∼ 60 °C). This Tg limits the using of PLA in flexible applications, for example packaging films. In this study, it has been shown for the first time that the Liquidambar Orientalis (LO) oil as a nontoxic, environmentally friendly, and green additive can be successfully used as a natural, renewable, and sustainable plasticizer to produce flexible PLA parts and improve its thermal and physical properties and application potential. Natural oil obtained from Liquidambar Orientalis tree was introduced into PLA (as 10, 20, and 30 phr) by melt compounding (MC) and solution mixing (SM) methods. Effect of LO oil amount on the glass transition temperature, melt and cold crystallization behaviors, and degree of crystallinity values of samples were determined with differential scanning calorimetry (DSC). In addition, solid state viscoelastic properties of PLA films were also characterized with dynamic mechanical analysis (DMA) tests. Results showed that LO oil significantly reduced the Tg and storage modulus (E') value of PLA and LO oil showed an excellent plasticizing effect for PLA due to reducing strong hydrogen bonds and secondary interactions between PLA chains.

Production of PVA-chitosan films using green synthesized ZnO NPs enriched with dragon fruit extract envisaging food packaging applications

In this work, the PVA-chitosan composite packaging films doped with biomass-fabricated zinc oxide nanoparticles (ZnO NPs) and dragon fruit waste extract (DFE) were developed for potential use in food packaging applications. ZnO NPs were synthesized using a sustainable method employing C. sinensis waste extract as a reducing agent. Chitosan and PVA were blended in a specific ratio (1: 1 w/w) to obtain a film-forming solution, into which the ZnO NPs and dragon fruit waste extract were incorporated. The resulting solution was cast into films, which were characterized using various analytical techniques. Mechanical properties, water solubility, and thermal stability of the films were also evaluated. The results demonstrated that the incorporation of green ZnO NPs and dragon fruit waste extract enhanced the mechanical strength and thermal stability of the films while reducing water vapor permeability. Moreover, the films exhibited biocidal and excellent 2,2-diphenyl-1-picrylhydrazyl (DPPH) scavenging properties, indicating their use in the food packaging sector. The production of these films offers a practical approach to produce bioactive food packaging materials. The use of plant extract and waste material as reducing agents can reduce the overall cost of production while providing added benefits, such as antioxidant and antibacterial properties.

Sustainable polylactide materials with the function of blocking a specific wavelength of light based on aloe-emodin

Polylactide, a biodegradable polymer, can alleviate white pollution, but the use of polylactide in food packaging is limited by high transmittance to light with a specific wavelength, UV (185-400 nm) and short-wavelength visible (400-500 nm) light. Herein, the polylactide end-capped with renewable light absorber aloe-emodin (PLA-En), is blended with commercial polylactide (PLA) to fabricate the polylactide film with the function of blocking light with a specific wavelength, PLA/PLA-En film. Only 40 % of light around 287 and 430 nm transmits through PLA/PLA-En film incorporating 3 mass% of PLA-En, while the film still maintains good mechanical properties and high transparency more than 90 % at 660 nm because of the good compatibility with PLA. The PLA/PLA-En film exhibits stable light-blocking properties under light irradiation and anti-solvent migration under the immersion of fat simulant. Almost no PLA-En migrated out of the film with the molecular weight of PLA-En only 2.89 × 104 g/mol. Compared with PLA film and commercial PE plastic wrap, the designed PLA/PLA-En film exhibits a better preservative effect on riboflavin and milk for inhibiting the production of 1O2. This study offers a green strategy for developing UV and short-wavelength light protective food package film based on renewable resource.

Extruded biocomposite films based on poly(lactic acid)/chemically-modified agricultural waste: Tailoring interface to enhance performance

In this work, a lignocellulosic filler, rice straw (RS), was thermoplasticized by acetylation modification process and compounded with plasticized poly(lactic acid) (PLA) through twin-screw extrusion process. The biocomposite films were prepared continuously by using a slit die for PLA/RS and PLA/acetylated RS (ARS) compounds. By the chemical reaction, thermoset microstructure of RS was changed to a more flexible one. Additionally, by the reaction, the interfacial adhesion of lignocellulosic filler/PLA matrix, filler hydrophobicity and PLA wettability was enhanced considerably. The miscibility of partially phase-separated PLA/poly(ethylene glycol) (PEG) mixtures was improved by adding RS-based microfillers, particularly by the acetylated RS. Compared with PLA/unmodified RS films, PLA/ARS biocomposites show better thermal stability, toughness, Young modulus and softening point, especially at certain filler loadings.

Recent Advances in PLA-Based Antibacterial Food Packaging and Its Applications

In order to reduce environmental pollution and resource waste, food packaging materials should not only have good biodegradable ability but also effective antibacterial properties. Poly(lactic acid) (PLA) is the most commonly used biopolymer for food packaging applications. PLA has good physical properties, mechanical properties, biodegradability, and cell compatibility but does not have inherent antibacterial properties. Therefore, antibacterial packaging materials based on PLA need to add antibacterial agents to the polymer matrix. Natural antibacterial agents are widely used in food packaging materials due to their low toxicity. The high volatility of natural antibacterial agents restricts their application in food packaging materials. Therefore, appropriate processing methods are particularly important. This review introduces PLA-based natural antibacterial food packaging, and the composition and application of natural antibacterial agents are discussed. The properties of natural antibacterial agents, the technology of binding with the matrix, and the effect of inhibiting various bacteria are summarized.

Progress in the Degradability of Biodegradable Film Materials for Packaging

In today’s world, the problem of “white pollution” is becoming more and more serious, and many countries have paid special attention to this problem, and it has become one of the most important tasks to reduce polymer waste and to protect the environment. Due to the degradability, safety, economy and practicality of biodegradable packaging film materials, biodegradable packaging film materials have become a major trend in the packaging industry to replace traditional packaging film materials, provided that the packaging performance requirements are met. This paper reviews the degradation mechanisms and performance characteristics of biodegradable packaging film materials, such as photodegradation, hydrodegradation, thermo-oxidative degradation and biodegradation, focuses on the research progress of the modification of biodegradable packaging film materials, and summarizes some challenges and bottlenecks of current biodegradable packaging film materials.

Egg Yolk Oil as a Plasticizer for Polylactic Acid Films

Polylactic acid (PLA) is known to be one of the most extensively used biodegradable thermoplastic polyesters, with the potential to replace conventional petroleum-based packaging materials; however, the low flexibility of films prepared using PLA has limited the applications of this biopolymer. In this study, in order to improve the mechanical properties of PLA films and to provide them with antioxidant properties, egg yolk oil was used as a biobased plasticizer. For this purpose, PLA films with increasing concentrations of egg yolk oil were prepared and the effects of this oil on the light transmission, transparency, colour, water vapour permeability, solubility, antioxidant activity and mechanical properties of the films were characterized. In addition, electron microscopy of the structure of the transverse section of the films was also performed. Results showed that the formulations with higher concentrations of egg yolk oil increased the films’ elasticity, and their light barrier and antioxidant properties. Finally, in order to test the films as a packaging material for food applications, extra virgin olive oil and resveratrol, both photosensitive compounds, were packed and exposed to ambient light. Overall, the results show the potential of egg yolk oil as an environmentally friendly plasticizer that can improve the flexibility of PLA films and provide them with additional photoprotective properties.

Bionanocomposite Films Containing Halloysite Nanotubes and Natural Antioxidants with Enhanced Performance and Durability as Promising Materials for Cultural Heritage Protection

In the last decade, the interest toward the formulation of polymer films for cultural heritage protection continuously grew, and these films must be imperatively transparent, removable, and should not react/interact with surface of the artworks. In this research, bionanocomposite films, based on chitosan (Ch) and pectin (P) and containing naturally occurring fillers and antioxidants, were formulated by solvent casting methods and were accurately characterized. The natural halloysite nanotubes (HNT) have a two-fold role, specifically, physical compatibilizer and antioxidant carrier. Therefore, the theoretical solubility between Ch and P was estimated considering Hoy’s method for solubility of polymers, while the optimum ratio between biopolymer constituents was assessed by ζ-potential measurements. The transparency, wettability, and mechanical behavior of Ch:P films, also in presence of HNT without and with antioxidants, were investigated. The beneficial effects of natural antioxidants, such as vanillic acid (VA) and quercetin (Q), on Ch:P/HNT durability were found.

Bio-Based Packaging: Materials, Modifications, Industrial Applications and Sustainability

Environmental impacts and consumer concerns have necessitated the study of bio-based materials as alternatives to petrochemicals for packaging applications. The purpose of this review is to summarize synthetic and non-synthetic materials feasible for packaging and textile applications, routes of upscaling, (industrial) applications, evaluation of sustainability, and end-of-life options. The outlined bio-based materials include polylactic acid, polyethylene furanoate, polybutylene succinate, and non-synthetically produced polymers such as polyhydrodyalkanoate, cellulose, starch, proteins, lipids, and waxes. Further emphasis is placed on modification techniques (coating and surface modification), biocomposites, multilayers, and additives used to adjust properties especially for barriers to gas and moisture and to tune their biodegradability. Overall, this review provides a holistic view of bio-based packaging material including processing, and an evaluation of the sustainability of and options for recycling. Thus, this review contributes to increasing the knowledge of available sustainable bio-based packaging material and enhancing the transfer of scientific results into applications.