Reinforcement of rubber nanocomposite thin sheets by percolation of pristine cellulose nanocrystals

Unveiling structure and performance of tea-derived cellulose nanocrystals

In this study, cellulose was extracted from black tea residues to produce black tea cellulose nanocrystals (BT-CNCs) using an optimized acid hydrolysis method. The structure and performance of BT-CNCs were evaluated. The results showed that the optimal conditions for acidolysis of BT-CNCs included a sulfuric acid concentration of 64 %, a solid-liquid ratio of 1:18 (w/v), a hydrolysis temperature of 45 °C, and a hydrolysis time of 50 min. The optimization process resulted in a 44.8 % increase in the yield of BT-CNCs, which exhibited a crystallinity of 68.57 % and were characterized by the typical cellulose I structure. The diameters of the particles range from 5 to 45 nm, and they exhibit aggregation behavior. Notably, BT-CNCs demonstrated excellent storage stability, and the Tyndall effect occurred when exposed to a single beam of light. Although the thermal stability of BT-CNCs decreased, their primary thermal degradation temperature remained above 200 °C. The colloidal nature of BT-CNCs was identified as a non-Newtonian fluid with "shear thinning" behavior. This study introduces a novel method to convert tea waste into BT-CNCs, increasing the yield of BT-CNCs and enhancing waste utilization. BT-CNCs hold promise for application in reinforced composites, offering substantial industrial value.

Investigation of physicochemical and biological properties of bacterial cellulose & zein-reinforced edible nanocomposites based on flaxseed mucilage containing Origanum vulgare L. essential oil

In the present study, the effect of zein and different amounts of bacterial cellulose (BC; 1, 2 and 3 wt%) on the physical, mechanical and barrier properties of flaxseed mucilage/carboxymethyl cellulose (FM/CMC) composite was investigated. The appearance of the absorption band at 1320cm-1 in the ATR-FTIR spectra of nanocomposites indicated the successful introduction of zein into their structure. The characteristic peak at 2θ of 9° belonging to zein disappeared in XRD patterns of the prepared composites suggesting the successful coating of zein via hydrogen bonding interactions. SEM images proved the formation of semi-spherical zein microparticles in the FM/CMC matrix. TGA plots ascertained the addition of zein and nanocellulose caused a significant increase in the thermal stability of FM/CMC film, although zein showed a greater effect. The presence of zein and nanocellulose increased the mechanical strength of nanocomposites. The WVP of FM/CMC decreased after the incorporation of zein and nanocellulose, which created a tortuous path for the diffusion of water molecules. The zein particles exhibited a greater influence on improving the mechanical and barrier properties compared to nanocellulose. FM/CMC-Z film exhibited the highest mechanical strength (49.07 ± 5.89 MPa) and the lowest WVP (1.179 ± 0.076). The composites containing oregano essential oil (EO) showed higher than 60 % antibacterial properties. The bactericidal efficiency of FM/CMC/Z-EO and FM/CMC/Z-EO/BC1 nanocomposites decreased about 10% compared to FM/CMC/EO and FM/CMC-Z/BC1. This evidenced the successful encapsulation of EO molecules in zein particles. According to the in vitro release study, entrapment of EO into zein particles could delay the release and provide the extended antimicrobial effect.

Recent development of biodegradable synthetic rubbers and bio-based rubbers using sustainable materials from biological sources

Rubber is an amorphous hyperelastic polymer which is widely used in this modern era. Natural rubber is considered the ultimate rubber in terms of mechanical performance, but over the years, some limitations and challenges in natural rubber cultivation that could result in serious shortages in the supply chain had been identified. Since then, the search for alternatives including new natural and synthetic rubbers has been rather intense. The initiative to explore new sources of natural rubber which started during the 1940s has been reignited recently due to the increasing demand for natural rubber. The commercialization of natural rubber from the Parthenium argentatum and Taraxacum kok-saghyz species, with the cooperation from rubber product manufacturing companies, has somewhat improved the sustainability of the natural rubber supply chain. Meanwhile, the high demand for synthetic rubber drastically increases the rate of depletion of fossil fuels and amplifies the adverse environmental effect of overexploitation of fossil fuels. Moreover, rubber and plastic products disposal have been a major issue for many decades, causing environmental pollution and the expansion of landfills. Sustainable synthetic rubber products could be realized through the incorporation of materials from biological sources. They are renewable, low cost, and most importantly, biodegradable in nature. In this review, brief introduction to natural and synthetic rubbers, challenges in the rubber industry, alternatives to conventional natural rubber, and recent advances in biodegradable and/or bio-based synthetic rubbers are discussed. The effect of incorporating various types of biologically sourced materials in the synthetic rubbers are also elaborated in detail.

Dispersibility Characterization of Cellulose Nanocrystals in Polymeric-Based Composites

Cellulose nanocrystals (CNCs) are hydrophilic nanoparticles extracted from biomass with properties and functions different from cellulose and are being developed for property-oriented applications such as high stiffness, abundant active groups, and biocompatibility. It has broad application prospects in the field of composite materials, while the dispersibility of the CNC in polymers is the key to its application performance. Many reviews have discussed in-depth the modification strategies to improve the dispersibility of the CNC and summarized all characterization for the CNC, but there are no reviews on the in-depth exploration of dispersion characterization. This review is a comprehensive summary of the characterization of CNC dispersion in the matrix in terms of direct observation, indirect evaluation, and quantified evaluation, summarizing how and why different characterization tools reveal dispersibility. In addition, "decision tree" flowcharts are presented to provide the reader with a reference for selecting the appropriate characterization method for a specific composite.

APPROACHING SUSTAINABILITY: NANOCELLULOSE REINFORCED ELASTOMERS—A REVIEW

Awareness of the environmental implications of conventional reinforcing fillers and the urge to reduce the carbon footprint have lead researchers to focus more on natural and sustainable materials. Nanocellulose from multitudinous sources finds use in elastomer engineering because of its distinctive properties, such as renewability, sustainability, abundance, biodegradability, high aspect ratio, excellent mechanical properties, and low cost. Green alternatives for conventional fillers in elastomer reinforcing have gained considerable interest to curb the risk of fillers from nonrenewable sources. The differences in properties of nanocellulose and elastomers render attractiveness in the search for synergistic properties resulting from their combination. This review addresses the isolation techniques for nanocellulose and challenges in its incorporation into the elastomer matrix. Surface modifications for solving incompatibility between filler and matrices are discussed. Processing of nanocomposites, various characterization techniques, mechanical behavior, and potential applications of nanocellulose elastomer composites are also discussed in detail.

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Thermo-soil weathering and life cycle assessment of carbon black, silica and cellulose nanocrystal filled rubber nanocomposites

Carbon black (CB) and silica (Sil) as rubber reinforcement have raised environmental concerns for being high resources consumptive and less susceptible towards biodegradability. Cellulose nanocrystal (CNC) has demonstrated great potentials for use as biodegradable nanofillers in rubber nanocomposites while evaluation of its environmental impacts with optimal end-of-life (EOL) choices is not carried out. To simulate realistic EOL, thermo-oxidative aging and soil burial aging behaviors of rubber nanocomposites with 33.3% filler were performed. The environmental weathering performance modeled with the help of life cycle assessment (LCA) illustrates increased biodegradation susceptibility with partial replacement of CB or Sil with CNC in the nanocomposites, hence promoting the environmental solutions for waste minimalization by enhancing the biodegradability potentials. In terms of LCA, the CNC incorporation contributes more to the environmental impacts in manufacturing but greatly lowers the EOL choices, by reducing the global warming potential values.

A Review of Rubber Biocomposites Reinforced with Lignocellulosic Fillers

Lignocellulosic fillers have attracted considerable attention over the years as a promising alternative to conventional petroleum-based fillers (carbon black) in rubber composites due to their renewability, biodegradability, availability, high mechanical properties, low density and low cost. Based on the literature available, a comprehensive review is presented here of rubber biocomposites reinforced with plant-based fillers. The study is divided into different sections depending on the matrix (natural or synthetic rubber) and the type of lignocellulosic fillers (natural fiber, microcrystalline cellulose, lignin and nanocellulose). This review focuses on the curing characteristics, mechanical properties and dynamic mechanical properties of the resulting rubber biocomposites. In addition, the effect of hybrid filler systems, lignocellulosic filler surface modification and modification of the rubber matrix on the properties of these rubber biocomposites are presented and compared. A conclusion is finally presented with some openings for future works.

Enhanced interfacial interaction between modified cellulose nanocrystals and epoxidized natural rubber via ultraviolet irradiation

This study aims at evaluating the reinforcement of cellulose nanocrystals (CNCs) in epoxidized natural rubber (ENR). Both CNCs and maleic anhydride-modified CNCs (M-CNCs) were prepared from Napier grass stems and characterized by various techniques (e.g., TEM, FTIR, TGA, etc.). They were incorporated into ENR latex at various loadings prior to casting, and then curing by ultraviolet (UV) irradiation. Mechanical properties of the ENR vulcanizates were finally investigated. Results revealed that the prepared CNCs had an average diameter and length of 5 nm and 428 nm, respectively. After modification, M-CNCs contained double bonds in maleate units, which could react with ENR to form covalent bonds under UV irradiation through a proposed mechanism. Regardless of the filler type, mechanical properties including hardness, modulus, and tensile strength, increased considerably with increasing filler loading. At the same filler loading, M-CNCs exhibited greater reinforcement than CNCs due to the enhanced rubber–filler interaction.

Preparation and properties of natural rubber composite with CoFe2O4-immobilized biomass carbon

Designing versatile rubber as a multifunctional elastomer is of great importance, incorporating it with biomass-derived nanoblocks will mitigate environmental challenges. Here biosynthesized natural rubber (NR) composites with CoFe2O4-immobilized biomass carbon (BC) derived from macadamia nutshells were fabricated by facile mechanical mixing. Morphological analysis indicates that CoFe2O4 nanoparticles are uniformly anchored on the surface of BC, forming intact electromagnetic loss networks in NR matrix. As a consequence, the as-fabricated NR/CoFe2O4@BC composites demonstrate enhanced mechanical, thermal, and electromagnetic performance. Particularly, NR/CoFe2O4@BC composite shows the best microwave attenuation capacity when CoFe2O4@BC loading is 40 phr, with the minimum reflection loss (RL) of −35.00 dB and effective absorption bandwidth (RL < −10 dB) of 1.60 GHz. All results indicate that this work open new paradigm for multiple applications based on biosynthetic elastomer with the sustainable biomass derived nanoblocks.

Synergistic reinforcing and cross-linking effect of thiol-ene-modified cellulose nanofibrils on natural rubber

To achieve synergistic reinforcing and cross-linking effect across interface between hydrophilic nanocellulose and hydrophobic rubber, active thiol groups were introduced at reducing end of CNF while retaining hydroxyl groups on the surface, thus forming a percolation network in nanocomposites. The nanocomposites were obtained by casting/evaporating a mixture of dispersed modified CNF and NR in latex form, in which covalent cross-links were formed between thiol groups and double bonds of NR via photochemically initiated thiol-ene reaction. Strong interfacial interaction between NR matrix and end-modified CNF was characterized by Fourier-transform infrared spectroscopy. The structural and mechanical properties of the nanocomposites were evaluated by scanning electron microscopy, dynamic mechanical analysis and tensile tests. Compared to neat NR, the nanocomposite reinforced with 10 wt% modified CNF showed significantly higher values of tensile strength (0.33 to 5.83 MPa), Young's modulus (0.48 to 45.25 MPa) and toughness (2.63 to 22.24 MJ m^-3).

Enzymatic polymerization designed alpha-1,3 glucan particle morphology as reinforcing fillers of dipped and casted rubber films

In this work, enzymatic polymerization derived microcrystalline glucan (MCG) polysaccharides fillers were employed as novel sustainable fillers of natural rubber (NR) films. MCG has a designed platelet morphology, with high crystallinity and colloidal stability in aqueous media and rubber lattices. NR films composed of 0-10 phr MCG were then fabricated using dipping and casting processes. The incorporation of MCG in the NR led to a remarkable enhancement in the tear strength, tensile properties, toughness, and an increase in water vapor permeability but a decrease in ethanol permeation. This behavior is appealing in gloves, where high sweat permeation from hands to the environment and limited to no solvent penetration from the environment to the skin is desired. The study indicated that the enzymatically polymerized MCG are effective reinforcing fillers for NR latex and potentially other elastomers offering the potential for appealing physical property improvements.

Recent Developments in Nanocellulose-Reinforced Rubber Matrix Composites: A Review

Research and development of nanocellulose and nanocellulose-reinforced composite materials have garnered substantial interest in recent years. This is greatly attributed to its unique functionalities and properties, such as being renewable, sustainable, possessing high mechanical strengths, having low weight and cost. This review aims to highlight recent developments in incorporating nanocellulose into rubber matrices as a reinforcing filler material. It encompasses an introduction to natural and synthetic rubbers as a commodity at large and conventional fillers used today in rubber processing, such as carbon black and silica. Subsequently, different types of nanocellulose would be addressed, including its common sources, dimensions, and mechanical properties, followed by recent isolation techniques of nanocellulose from its resource and application in rubber reinforcement. The review also gathers recent studies and qualitative findings on the incorporation of a myriad of nanocellulose variants into various types of rubber matrices with the main goal of enhancing its mechanical integrity and potentially phasing out conventional rubber fillers. The mechanism of reinforcement and mechanical behaviors of these nanocomposites are highlighted. This article concludes with potential industrial applications of nanocellulose-reinforced rubber composites and the way forward with this technology.

Enzymatically produced cellulose nanocrystals as reinforcement for waterborne polyurethane and its applications

Waterborne polyurethanes (WBPUs) have been proposed as ecofriendly elastomers with several applications in coatings and adhesives. WBPU's physicochemical properties can be enhanced by the addition of cellulose nanocrystals (CNCs). The way CNCs are isolated has a strong effect on their properties and can determine their role as reinforcement. In this work, CNCs produced using ancestral endoglucanase (EnCNCs) were used as reinforcement for WBPU and compared with CNC produced by sulfuric acid hydrolysis (AcCNC). The enzymatic method produced highly thermostable and crystalline CNCs. The addition of small contents of EnCNCs improved the thermomechanical stability and mechanical properties of WBPUs, even better than commercial AcCNCs. Besides, WBPU reinforced by adding EnCNCs was studied as a coating for paper materials, increasing its abrasion resistance and as electrospun nanocomposite mats where EnCNCs helped maintaining the morphology of the fibers.

Structure and Properties of Polylactic Acid Biocomposite Films Reinforced with Cellulose Nanofibrils

Polylactic acid (PLA) is one of the most promising biodegradable and recyclable thermoplastic biopolymer derived from renewable feedstock. Nanocellulose reinforced PLA biocomposites have received increasing attention in academic and industrial communities. In the present study, cellulose nanofibrils (CNFs) was liberated by combined enzymatic pretreatment and high-pressure homogenization, and then subsequently incorporated into the PLA matrix to synthesize PLA/CNF biocomposite films via solution casting and melt compression. The prepared PLA/CNF biocomposite films were characterized in terms of transparency (UV-Vis spectroscopy), chemical structure (attenuated total reflectance-Fourier transform infrared, ATR-FTIR; X-ray powder diffraction, XRD), thermal (thermogravimetric analyzer, TGA; differential scanning calorimetry, DSC), and tensile properties. With 1.0–5.0 wt % additions of CNF to the PLA matrix, noticeable improvements in thermal and physical properties were observed for the resulting PLA/CNF biocomposites. The 2.5 wt % addition of CNF increased the tensile strength by 8.8%. The T_onset (initial degradation temperature) and T_max (maximum degradation temperature) after adding 5.0 wt % CNF was increased by 20 °C, and 10 °C, respectively in the nitrogen atmosphere. These improvements were attributed to the good dispersibility and improved interfacial interaction of CNF in the PLA matrix.