Ethyl cellulose/gelatin/β-cyclodextrin/curcumin nanofibrous membrane with antibacterial and formaldehyde adsorbable capabilities for lightweight and high-performance air filtration

Alginate/gelatin blend fibers for functional high-performance air filtration applications

Currently, the primary composition of fibrous filter materials predominantly relies on synthetic polymers derived from petroleum. The utilization of these polymers, as well as their production process, has a negative impact on the environment. Consequently, the adoption of air filter media fabricated from natural fibers would yield significant environmental benefits. Nowadays not only particle and odour capture performance but also ensuring a high energy efficiency and flame retardant properties in air filters is of utmost importance for automotive and HVAC filters. In this study, for the production of biodegradable and flame retardant air filters with a high quality factor, free standing gelatin/sodium alginate blend fibers were successfully produced via centrifugal spinning. The water-soluble mats were stabilized by physical methods using both thermal and ionic crosslinking. The CGCA (Crosslinked-Gelatin/Calcium Alginate) mat exhibited exceptional filtration performance for PM0.3 particles, achieving a 94.2 % efficiency rating at a pressure drop of 135 Pa. Moreover, blending of biopolymers and subsequent calcination provided V0 level flame retardancy according to UL94 standard. The preliminary biodegradation studies showed that proposed nanofibrous filters were completely degraded in soil in 7 days.

Composite electrospun membranes from cellulose nanocrystals, castor oil, and poly(ethylene terephthalate): Air permeability, thermal stability, and other relevant properties

The study examined the use of cellulose nanocrystals (CNCs) in poly(ethylene terephthalate) (PET)/castor oil (CO) electrospun membranes, focusing on how CNCs influenced membrane properties for aerosol filtration applications. PET membranes were fabricated using 5 wt% and 10 wt% of CNCs and 2.5 wt% CO to assess its effectiveness as a compatibilizing agent, under a solution flow rate of 25.5 μL/min, a voltage of 25 kV, and a needle-collector distance of 8 cm. Nonaligned fiber membranes featured a network of ultrafine and nanofibers, while aligned fibers had an average diameter of over 300 nm (ultrafine fibers). The PET membranes permeability parameters were applied to Forchheimer's equation. All membranes presented values of Darcian (k1)/non-Darcian (k2) permeability coefficients in the order of 10-13 m2/10-8 m, respectively, near the range reported for commercial high-efficiency particulate air filters. CNCs acted as reinforcing agents, while CO was a compatibilizing agent, improving the material's mechanical behavior. Nonaligned PET/CO/10 wt% CNC presented a storage modulus (E') 2-fold higher/tensile strength 3-fold higher than pristine PET. Aligned PET/CO/5 wt% CNC, characterized in the preferential direction of fiber alignment, had approximately an E' 42-fold higher/tensile strength 6-fold higher than the same membrane, but tested in the perpendicular alignment direction. The glass transition temperature (Tg) values of PET (90-110 °C) did not exhibit any significant impact from membrane composition or fiber alignment. This study demonstrated the promising capability of PET-CNC bio-based electrospun membranes to be used in aerosol filtration or gas-solid and liquid-solid separations.

MOF Nanosheet-Functionalized Poly(lactic acid) Meta-membranes for Long-Term Air Purification and Intelligent Monitoring

The wide use of conventional polymeric air filters is causing a dramatically increasing accumulation of plastic and microplastic pollution. The development of poly(lactic acid) (PLA) fibrous membranes for efficient air purification is of important significance but frequently challenged by the rapid decay of filtration performance due to the intrinsically poor electret properties of PLA. Here, we propose an electroactivity promotion methodology, involving the one-step synthesis and homogeneous incorporation of high-dielectric ZIF-8 nanosheets (ZIFNSs), to facilitate interfacial polarization and fiber refinement during electrospinning of PLA nanofibers. The preparative electrospun PLA/ZIFNS meta-membranes exhibited an unusual combination of significantly reduced nanofiber diameter (∼462 nm), enhanced surface potential (approaching 10 kV), and increased surface activity and facilitated the formation of electroactive phases. With well-controlled morphological features, the highly electroactive PLA/ZIFNS meta-membranes exhibited exceptional filtration efficiencies for PM2.5 and PM0.3 (99.2 and 96.0%, respectively) even at the highest airflow rate of 85 L/min, in clear contrast to that of its pure PLA counterpart (only 79.3 and 74.6%). Arising from the increased electroactivity and active contact sites, remarkable triboelectric performance and self-charging mechanisms were demonstrated for the PLA/ZIFNS meta-membranes, contributing to long-term efficient PM0.3 filtration (97.5% for over 360 min). Moreover, as triggered by physiological activities like respiration and speaking, the electroactive PLA/ZIFNS meta-membranes enabled real-time monitoring with high sensitivity and specificity. The proposed strategy affords significant promotion of electroactivity and triboelectric performance for PLA nanofibers, which may motivate the development of ecofriendly protective membranes for respiratory healthcare and real-time monitoring.

Preparation of ethyl cellulose bimodal nanofibrous membrane by green electrospinning based on molecular weight regulation for high-performance air filtration

Preparing bio-based air filtration membrane through green electrospinning strategy is a vital approach to alleviating environmental and energy crises. However, the development of related biomaterials and method for regulating membrane structure are still lacking. In this study, ethyl cellulose (EC) bimodal nanofibrous membrane was prepared by electrospinning using ethanol and water as solvents to achieve high-performance air filtration. A new strategy for bimodal fiber molding based on molecular weight modulation was proposed. The EC polymer chains with medium molecular weights were subject to the highest degree of inhomogeneity of solvent intrusion, and there were significant differences in viscous forces "microscopically", leading to the formation of bimodal structure by inhomogeneous stretching of the jet. The well-defined bimodal structure endowed EC membrane with excellent air filtration performance. The filtration efficiency for PM0.3, pressure drop, quality factor were 99.11 %, 42.2 Pa, and 0.112 Pa-1, respectively. Compared to the commonly used zein, EC cost just 12.77 %, and its solution had a 50 % longer shelf life, making it a more desirable biomaterial. This work will facilitate the application of more biomaterials in air filtration, promote the green fabrication of high-performance air filtration membranes, and realize sustainable development.

Functionalization of cellulose acetate nanofibrous membranes for removal of particulate matters and dyes

Particulates and organic toxins, such as microplastics and dye molecules, are contaminants in industrial wastewater that must be purified due to environmental and sustainability concerns. Carboxylated cellulose acetate (CTA-COOH) nanofibrous membranes were fabricated using electrospinning followed by an innovative one-step surface hydrolysis/oxidation replacing the conventional two-step reactions. This approach offers a new pathway for the modification strategy of cellulose-based membranes. The CTA-COOH membrane was utilized for the removal of particulates and cationic dyes through filtration and adsorption, respectively. The filtration performance of the CTA-COOH nanofibrous membrane was carried out; high separation efficiency and low pressure drop were achieved, in addition to the high filtration selectivity against 0.6-μm and 0.8-μm nanoparticles. A cationic Bismarck Brown Y, was employed to challenge the adsorption capability of the CTA-COOH nanofibrous membrane, where the maximum adsorption capacity of the membrane for BBY was 158.73 mg/g. The self-standing CTA-COOH membrane could be used to conduct adsorption-desorption for 17 cycles with the regeneration rate as high as 97.0 %. The CTA-COOH nanofibrous membrane has excellent mechanical properties and was employed to manufacture a spiral wound adsorption cartridge, which exhibited remarkable separation efficiency in terms of treated water volume, which was 5.96 L, and retention rate, which was 100 %.

Electrospinning and electrospun polysaccharide-based nanofiber membranes: A review

The electrospinning technology has set off a tide and given rise to the attention of a widespread range of research territories, benefiting from the enhancement of nanofibers which made a spurt of progress. Nanofibers, continuously produced via electrospinning technology, have greater specific surface area and higher porosity and play a non-substitutable key role in many fields. Combined with the degradability and compatibility of the natural structure characteristics of polysaccharides, electrospun polysaccharide nanofiber membranes gradually infiltrate into the life field to help filter air contamination particles and water pollutants, treat wounds, keep food fresh, monitor electronic equipment, etc., thus improving the life quality. Compared with the evaluation of polysaccharide-based nanofiber membranes in a specific field, this paper comprehensively summarized the existing electrospinning technology and focused on the latest research progress about the application of polysaccharide-based nanofiber in different fields, represented by starch, chitosan, and cellulose. Finally, the benefits and defects of electrospun are discussed in brief, and the prospects for broadening the application of polysaccharide nanofiber membranes are presented for the glorious expectation dedicated to the progress of the eras.

Nanopatterning of beaded poly(lactic acid) nanofibers for highly electroactive, breathable, UV-shielding and antibacterial protective membranes

Despite great potential in fabrication of biodegradable protective membranes by electrospinning of poly(lactic acid) (PLA) nanofibers, it is still thwarted by smooth surfaces and poor electroactivity that challenge the promotion of electret properties and long-term air filtration performance. Here, a microwave-assisted synthetic method was used to customize dielectric TiO2 nanocrystals of ultrasmall and uniform dimensions (∼30 nm), which were homogeneously embedded at beaded PLA nanofibers (PLA@TiO2, diameter of around 280 nm) by the combined "electrospinning-electrospray" approach. With small amounts of TiO2 (2, 4 and 6 wt%), the nanopatterned PLA@TiO2 nanofibrous membranes (NFMs) were characterized by largely increased dielectric constants (nearly 1.9), surface potential (up to 1.63 kV) and triboelectric properties (output voltage of 12.2 V). Arising from the improved electroactivity and self-charging mechanisms, the nanopatterned PLA@TiO2 NFMs exhibited remarkable PM0.3 filtration properties (97.9 %, 254.6 Pa) even at the highest airflow rate of 85 L/min, surpassing those of pure PLA membranes (86.2 %, 483.7 Pa). This was moreover accompanied by inhibition rates of 100 % against both E. coli and S. aureus, as well as excellent UV-blocking properties (UPF as high as 3.8, TUVA of 50.9 % and TUVB of 20.1 %). The breathable and electroactive nanopatterned PLA NFMs permit promising applications in multifunctional protective membranes toward excellent UV shielding and high-efficiency removal of both PMs and pathogens.

Research on topological effect of natural small molecule and high-performance antibacterial air filtration application by electrospinning

The application of natural small molecule (NSM) in electrospun fibers is the key to achieving powerful functionality and sustainable development. However, the lack of understanding regarding the mechanism for loading NSM hinders the advancement of high-performance functional fibers. This work clarified the loading mechanism of NSM in polymer solution by comparing the different behaviors of curcumin (Cur), phloretin (PL), and tea polyphenols (TP) blended ethyl cellulose (EC) solutions. We found that TP may lead to the folding of polymer chains due to its strongest hydrogen bond, which in turn promoted the dispersion of TP along the polymer chain. Therefore, TP could achieve good electrospinnability at the highest loading capacity (16 times the Cur and 4 times the PL). Finally, chitosan was introduced into EC/TP to prepare tree-like nanofibers, achieving high-performance antibacterial air filtration. The filtration efficiency for 0.3 μm NaCl particles, pressure drop, and quality factor were 99.991 %, 85.5 Pa, and 0.1089 Pa-1, respectively. The bacteriostatic rates against Escherichia coli and Staphylococcus aureus were all 99.99 %. This work will promote the application of NSM and the developments of multifunctional electrospun fibers and high-performance air filters.