Are There Any Overlooked Catalysts for Electrochemical NH3 Synthesis-New Insights from Analysis of Thermochemical Data

Electrochemical Reduction of Nitrogen to Ammonia Using Zinc Telluride

Electrosynthesis of ammonia (NH3), an important constituent molecule of various commercial fertilizers, is a promising and sustainable alternative strategy compared with the century-old Haber-Bosch process. Herein, zinc telluride (ZnTe) is demonstrated as an efficient electrocatalyst for reducing nitrogen (N2) under ambient conditions to NH3. In this simple chemical strategy, Zn preferentially binds N2 over hydrogen (H2), and Te, by virtue of its superior electronic properties, enhances the electrocatalytic activity of ZnTe. The analysis of the X-ray diffraction data using the Bravais-Friedel-Donnay-Harker (BFDH) theory predicted a crystal geometry with the active electrocatalytic sites predominantly confined to the (111) planes of ZnTe. The preferential binding of nitrogen (N2; adsorption energy = -0.043 eV) over hydrogen (H2, adsorption energy = -0.028 eV) to Zn on the (111) plane of ZnTe is further confirmed by density functional theory. The ZnTe catalyst is observed to be stable in the acidic medium and delivers a very high yield of NH3 (19.85 μg/h-1 mgcat -1) and a Faradaic efficiency of 6.24% at -0.6 V (versus RHE). Additional verification experiments do not reveal the formation of side products (such as NH2-NH2) during N2 reduction by ZnTe. Further, density functional theory calculations strongly predict that the electrocatalytic reduction of N2 to NH3 by ZnTe preferentially occurs via the alternate pathway.

Techno-economic assessment of different small-scale electrochemical NH3 production plants

Electrochemical ammonia synthesis via the nitrogen reduction reaction (NRR) has been poised as one of the promising technologies for the sustainable production of green ammonia. In this work, we developed extensive process models of fully integrated electrochemical NH3 production plants at small scale (91 tonnes per day), including their techno-economic assessments, for (Li-)mediated, direct and indirect NRR pathways at ambient and elevated temperatures, which were compared with electrified and steam-methane reforming (SMR) Haber-Bosch processes. The levelized cost of ammonia (LCOA) of aqueous NRR at ambient conditions only becomes comparable with SMR Haber-Bosch at very optimistic electrolyzer performance parameters (FE > 80% at j ≥ 0.3 A cm-2) and electricity prices (<$0.024 per kW h). Both high temperature NRR and Li-mediated NRR are not economically comparable within the tested variable ranges. High temperature NRR is very capital intensive due the requirement of a heat exchanger network, more auxiliary equipment and an additional water electrolyzer (considering the indirect route). For Li-mediated NRR, the high lithium plating potentials, ohmic losses and the requirement for H2, limits its commercial competitiveness with SMR Haber-Bosch. This incentivises the search for materials beyond lithium.

Electrochemical Nitrogen Reduction to Ammonia at Ambient Condition on the (111) Facets of Transition Metal Carbonitrides

We conducted Density Functional Theory calculations to investigate a class of materials with the goal of enabling nitrogen activation and electrochemical ammonia production under ambient conditions. The source of protons at the anode could originate from either water splitting or H2, but our specific focus was on the cathode reaction, where nitrogen is reduced into ammonia. We examined the conventional associative mechanism, dissociative mechanism, and Mars-van Krevelen mechanism on the (111) facets of the NaCl-type structure found in early transition metal carbonitrides, including Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, Sc, Y, and W. We explored the catalytic activity by calculating the free energy of all intermediates along the reaction pathway and constructing free energy diagrams to identify the steps that determine the reaction's feasibility. Additionally, we closely examined the potential for catalyst poisoning within the electrochemical environment, considering the bias required to drive the reaction. Furthermore, we assessed the likelihood of catalyst decomposition and the potential for catalyst regeneration among the most intriguing carbonitrides. Our findings revealed that the only carbonitride catalyst considered here exhibiting both activity and stability, capable of self-regeneration and nitrogen-to-ammonia activation, is NbCN with a low potential-determining step energy of 0.58 eV. This material can facilitate ammonia formation via a mixed associative-MvK mechanism. In contrast, other carbonitrides of this crystallographic orientation are likely to undergo decomposition, reverting to their parent metals under operational conditions.

Recent Advances in Metal-Organic Framework-Based Nanomaterials for Electrocatalytic Nitrogen Reduction

The production of ammonia under moderate conditions is of environmental and sustainable importance. The electrochemical nitrogen reduction reaction (E-NRR) method has been intensively investigated in the recent decades. Nowadays, the further development of E-NRR is largely hindered by the lack of competent electrocatalysts. Metal-organic frameworks (MOFs) are considered as the next-generation catalysts for E-NRR, featuring their tailorable structures, abundant active sites and favorable porosity. To present a comprehensive review on both the fundamental and advanced development in MOFs catalyst-based E-NRR field, this paper first introduces the basic principles of E-NRR, including the reaction mechanism, major apparatus components, performance criteria, and ammonia detection protocols. Next, the synthesis and characterization methods for MOFs and their derivatives are discussed. In addition, a reaction mechanism study via density functional theory calculations is also presented. After that, the recent advancement of MOF-based catalysts in the E-NRR field as well as the modification approaches on MOFs for E-NRR optimization is elaborated. Finally, the current challenges and outlook of MOF catalyst-based E-NRR field are emphasized.

Boosting Electroreduction Kinetics of Nitrogen to Ammonia via Atomically Dispersed Sn Protuberance

Atomically dispersed metal catalysts show potential advantages in N₂ reduction reaction (NRR) due to their excellent activity and efficient metal utilization. Unfortunately, the reported catalysts usually exhibit unsatisfactory NRR activity due to their poor N₂ adsorption and activation. Herein, we report a novel Sn atomically dispersed protuberance (ADP) by coordination with substrate C and O to induce positive charge accumulation on Sn site for improving its N₂ adsorption, activation and NRR performance. The extended X-ray absorption fine structure (EXAFS) spectra confirmed the local coordination structure of the Sn ADPs. NRR activity was significantly promoted via Sn ADPs, exhibiting a remarkable NH₃ yield (R_NH3 ) of 28.3 μg h^-1  mg_cat ^-1 (7447 μg h^-1  mg_Sn ^-1 ) at -0.3 V. Furthermore, the enhanced N₂ H_x intermediates was verified by in situ experiments, yielding consistent results with DFT calculation. This work opens a new avenue to regulate the activity and selectivity of N₂ fixation.

Materials Screening by the Descriptor G max(η): The Free-Energy Span Model in Electrocatalysis

To move from fossil-based energy resources to a society based on renewables, electrode materials free of precious noble metals are required to efficiently catalyze electrochemical processes in fuel cells, batteries, or electrolyzers. Materials screening operating at minimal computational cost is a powerful method to assess the performance of potential electrode compositions based on heuristic concepts. While the thermodynamic overpotential in combination with the volcano concept refers to the most popular descriptor-based analysis in the literature, this notion cannot reproduce experimental trends reasonably well. About two years ago, the concept of G max(η), based on the idea of the free-energy span model, has been proposed as a universal approach for the screening of electrocatalysts. In contrast to other available descriptor-based methods, G max(η) factors overpotential and kinetic effects by a dedicated evacuation scheme of adsorption free energies into an analysis of trends. In the present perspective, we discuss the application of G max(η) to different electrocatalytic processes, including the oxygen evolution and reduction reactions, the nitrogen reduction reaction, and the selectivity problem of the competing oxygen evolution and peroxide formation reactions, and we outline the advantages of this screening approach over previous investigations.

Highly Active and Selective Electroreduction of N2 by the Catalysis of Ga Single Atoms Stabilized on Amorphous TiO2 Nanofibers

The electroreduction of N₂ under ambient conditions has emerged as one of the most promising technologies in chemistry, since it is a greener way to make NH₃ than the traditional Haber-Bosch process. However, it is greatly challenged with a low NH₃ yield and faradaic efficiency (FE) because of the lack of highly active and selective catalysts. Inherently, transition (d-block) metals suffer from inferior selectivity due to fierce competition from H₂ evolution, while post-transition (p-block) metals exhibit poor activity due to insufficient "π back-donation" behavior. Considering their distinct yet complementary electronic structures, here we propose a strategy to tackle the activity and selectivity challenge through the atomic dispersion of p-block metal on an all-amorphous transition-metal matrix. To address the activity issue, lotus-root-like amorphous TiO₂ nanofibers are synthesized which, different from vacancy-engineered TiO₂ nanocrystals reported previously, possess abundant intrinsic oxygen vacancies (V_O) together with under-coordinated dangling bonds in nature, resulting in significantly enhanced N₂ activation and electron transport capacity. To address the selectivity issue, well-isolated single atoms (SAs) of Ga are successfully synthesized through the confinement effect of V_O, resulting in Ga-V_O reactive sites with the maximum availability. It is revealed by density functional theory calculations that Ga SAs are favorable for the selective adsorption of N₂ at the catalyst surface, while V_O can facilitate N₂ activation and reduction subsequently. Benefiting from this coupled activity/selectivity design, high NH₃ yield (24.47 μg h^-1 mg^-1) and FE (48.64%) are achieved at an extremely low overpotential of -0.1 V vs RHE.

Evaluation of Electrocatalytic Activity of Noble Metal Catalysts Toward Nitrogen Reduction Reaction in Aqueous Solutions under Ambient Conditions

Electrochemical nitrogen reduction reaction (NRR) is intensively investigated by researchers for its potential to be the next-generation technology to produce ammonia. Many attempts have been made to explore the possibility of electrochemical ammonia production catalyzed by noble metals. However, the produced ammonia in most reported cases is in ppm level or even lower, which is susceptible to potential contaminants in experiments, leading to fluctuating or even contradictory results. Herein, a rigorous procedure was adopted to systematically evaluated the performance of commercial noble metal nanocatalysts toward NRR. No discernible amount of ammonia was detected in either acidic or alkaline solutions. Further, nitrogen-containing contaminants in catalysts that might cause false positive results were detected and characterized. An effective way to remove pre-existing pollutants by consecutive cyclic voltammetry scan was proposed, helping to obtain reliable and reproducible results.

Competition between metal-catalysed electroreduction of dinitrogen, protons, and nitrogen oxides: a DFT perspective

Metals are common electrocatalysts for N2-into-NH3 reduction. In protic media, H+ competes with N2 to be reduced into H2. NOx, common air pollutants, are predicted to be more selectively converted into NH3 than N2, and even more than H+ into H2.

Lithium-mediated electrochemical nitrogen reduction: Mechanistic insights to enhance performance

Green synthesis of ammonia by electrochemical nitrogen reduction reaction (NRR) shows great potential as an alternative to the Haber-Bosch process but is hampered by sluggish production rate and low Faradaic efficiency. Recently, lithium-mediated electrochemical NRR has received renewed attention due to its reproducibility. However, further improvement of the system is restricted by limited recognition of its mechanism. Herein, we demonstrate that lithium-mediated NRR began with electrochemical deposition of lithium, followed by two chemical processes of dinitrogen splitting and protonation to ammonia. Furthermore, we quantified the extent to which the freshly deposited active lithium lost its activity toward NRR due to a parasitic reaction between lithium and electrolyte. A high ammonia yield of 0.410 ± 0.038 μg s^-1 cm^-2 geo and Faradaic efficiency of 39.5 ± 1.7% were achieved at 20 mA cm^-2 geo and 10 mA cm^-2 geo, respectively, which can be attributed to fresher lithium obtained at high current density.