Superhydrophilic Surfaces for Antifoqging and Antifouling Microfluidic Devices

Facile Fabrication of Multifunctional Hydrogel Nanoweb Coating Using Carboxymethyl Chitosan-Based Short Nanofibers for Blood-Contacting Medical Devices

Blood-contacting medical devices (BCDs) require antithrombotic, antibacterial, and low-friction surfaces. Incorporating a nanostructured surface with the functional hydrogel onto BCD surfaces can enhance the performances; however, their fabrication remains challenging. Here, we introduce a straightforward method to fabricate a multifunctional hydrogel-based nanostructure on BCD surfaces using O-carboxymethyl chitosan-based short nanofibers (CMC-SNFs). CMC-SNFs, fabricated via electrospinning and cutting processes, are easily sprayed and entangled onto the BCD surface. The deposited CMC-SNFs form a robust nanoweb layer via fusion at the contact area of the nanofiber interfaces. The superhydrophilic CMC-SNF nanoweb surface creates a water-bound layer that effectively prevents the nonspecific adhesion of bacteria and blood cells, thereby enhancing both antimicrobial and antithrombotic performances. Furthermore, the CMC-SNF nanoweb exhibits excellent lubricity and durability on the bovine aorta. The demonstration results of the CMC-SNF coating on catheters and sheaths provide evidence of its capability to apply multifunctional surfaces simply for diverse BCDs.

Antifouling nanoplatform for controlled attachment ofE. coli

Biofouling is the most common cause of bacterial contamination in implanted materials/devices resulting in severe inflammation, implant mobilization, and eventual failure. Since bacterial attachment represents the initial step toward biofouling, developing synthetic surfaces that prevent bacterial adhesion is of keen interest in biomaterials research. In this study, we develop antifouling nanoplatforms that effectively impede bacterial adhesion and the consequent biofilm formation. We synthesize the antifouling nanoplatform by introducing silicon (Si)/silica nanoassemblies to the surface through ultrafast ionization of Si substrates. We assess the effectiveness of these nanoplatforms in inhibitingEscherichia coli(E. coli) adhesion. The findings reveal a significant reduction in bacterial attachment on the nanoplatform compared to untreated silicon, with bacteria forming smaller colonies. By manipulating physicochemical characteristics such as nanoassembly size/concentration and nanovoid size, we further control bacterial attachment. These findings suggest the potential of our synthesized nanoplatform in developing biomedical implants/devices with improved antifouling properties.

Design of Abrasion-Resistant, Long-Lasting Antifog Coatings

Fog formation is a common challenge for numerous applications, such as food packaging, mirrors, building windows, and freezer/refrigerator doors. Most notably, fog forms on the inner surfaces of prescription glasses and safety eyewear (particularly when used with a mask), face shields, and helmet lenses. Fogging is caused by the distortion of light from condensed water droplets present on a surface and can typically be prevented if the surface static water contact angle (θ) is less than ∼40°. Such a low contact angle can be readily achieved by either increasing the substrate surface energy or by engineering surface nanotexture. Unfortunately, such nanotexture can be readily damaged with use, while high surface energy substrates get covered with low surface energy foulants over time. Consequently, even with numerous ephemeral antifog coatings, currently there are no commercially available, durable, and permanent antifog coatings. Here we discuss the development of a new class of high-performance antifog coatings that are abrasion-resistant and long-lasting. These polyvinylpyrrolidone-based coatings, designed based on the classical Ratner-Lancaster wear model, dramatically outperform the base polymer, as well as all tested commercially available antifog coatings. Specifically, these coatings exhibit a > 400% increase in fogging time compared to base polymer, a > 50,000% increase in wear resistance, and excellent long-term antifog performance. The developed coatings also significantly outperformed all tested commercially available antifog coatings in terms of their antifog performance, wear resistance, and long-term cyclical performance. Additionally, the key design strategies employed here─incorporation of toughening agents and hydrophilic slip additives─offer a new approach to developing high-performance, durable antifog coatings based on other well-known antifog polymers.

Wetting Characteristics of Nanosilica-Poly (acrylic acid) Transparent Anti-Fog Coatings

The effect of particle loading on the wetting properties of coatings was investigated by modifying a coating formulation based on hydrophilic silica nanoparticles and poly (acrylic acid) (PAA). Water contact angle (WCA) measurements were conducted for all coatings to characterize the surface wetting properties. Wettability was improved with an increase in particle loading. The resulting coatings showed superhydrophilic (SH) behavior when the particle loading was above 53 vol. %. No new peaks were detected by attenuated total reflection (ATR-FTIR). The surface topography of the coatings was studied by atomic force microscopy (AFM) and scanning electron microscopy (SEM). The presence of hydrophilic functional groups and nano-scale roughness were found to be responsible for superhydrophilic behavior. The surface chemistry was found to be a primary factor determining the wetting properties of the coatings. Adhesion of the coatings to the substrate was tested by tape test and found to be durable. The antifogging properties of the coatings were evaluated by exposing the films under different environmental conditions. The SH coatings showed anti-fogging behavior. The transparency of the coatings was significantly improved with the increase in particle loading. The coatings showed good transparency (>85% transmission) when the particle loading was above 84 vol. %.

Fast UV-Curable Zwitter-Wettable Coatings with Reliable Antifogging/Frost-Resisting Performances

Antifogging surfaces with unique properties to migrate severe fog formation have gained extensive interest, which is of particular interest for transparent substrates to obtain high visibility and transparency. To date, a large number of strategies including superhydrophilic or superhydrophobic surfaces and titanium dioxide (TiO2)-based composite coatings have been developed based on different mechanisms. Although these surfaces exhibit effective antifogging properties, the rigid nanostructures, cumbersome preparation, and the need for UV light excitation largely limit their widespread applications. Herein, we report a zwitter-wettable antifogging and frost-resisting coating through a fast UV-curable cross-linking of copolymer with benzophenone groups. A series of random copolymers consisting of hydrophilic hydroxyethyl methacrylate (HEA), hydrophobic methyl methacrylate (MMA), and benzophenone-based acrylate units are developed by thermally triggered free-radical polymerization. Upon UV light irradiation, a highly efficient antifogging/frost-resisting coating is covalently bonded on a polycarbonate plate surface, maintaining a light transmission higher than 85%, which was confirmed in both high and low temperature anti-fog tests. Moreover, the wetting behaviors reveal that the antifogging performance exhibited by the zwitter-wettable surface mainly relies on its surface water-adsorbing capability to imbibe condensed water vapor on the surface outmost layer. Notably, the antifogging/frost-resisting behaviors can be well regulated by adjusting the hydrophilic/hydrophobic units, due to the proper balance between the water-adsorption and coating stability. Owing to its simplicity, low-cost preparation and high efficiency, this UV-curable acrylate antifogging coating may find a wide range of applications in various display devices in analytical and detection instruments.

Innovative fouling-resistant materials for industrial heat exchangers: a review

Fouling of heat exchangers (HEs) has become a major concern across the industrial sector. Fouling is an omnipresent phenomenon but is particularly prevalent in the dairy, oil, and energy industries. Reduced energy performance that results from fouling represents significant operating loss in terms of both maintenance and impact on product quality and safety. In most industries, cleaning or replacing HEs are currently the only viable solutions for controlling fouling. This review examines the latest advances in the development of innovative materials and coatings for HEs that could mitigate the need for costly and frequent cleaning and potentially extend their operational life. To better understand the correlation between surface properties and fouling occurrence, we begin by providing an overview of the main mechanisms underlying fouling. We then present selected key strategies, which can differ considerably, for developing antifouling surfaces and conclude by discussing the current trends in the search for ideal materials for a range of applications. In our presentation of all these aspects, emphasis is given wherever possible to the potential transfer of these innovative surfaces from the laboratory to the three industries most concerned by HE fouling problems: food, petrochemicals, and energy production.

Aminomalononitrile-Assisted Multifunctional Antibacterial Coatings

Medical device associated infections remain a significant problem for all classes of devices at this point in time. Here, we have developed a surface modification technique to fabricate multifunctional coatings that combine antifouling and antimicrobial properties. Zwitterionic polymers providing antifouling properties and quaternary ammonium containing polymers providing antimicrobial properties were combined in these coatings. Throughout this study, aminomalononitrile (AMN) was used to achieve one-step coatings incorporating different polymers. The characterization of coatings was carried out using static water contact angle (WCA) measurements, X-ray photoelectron spectroscopy (XPS), profilometry, and scanning electron microscopy (SEM), whereas the biological response in vitro was analyzed using Staphylococcus epidermidis and Escherichia coli as well as L929 fibroblast cells. Zwitterionic polymers synthesized from sulfobetaine methacrylate and 2-aminoethyl methacrylate were demonstrated to reduce bacterial attachment when incorporated in AMN assisted coatings. However, bacteria in suspension were not affected by this approach. On the other hand, alkylated polyethylenimine polymers, synthesized to provide quaternary ammonium groups, were demonstrated to have contact killing properties when incorporated in AMN assisted coatings. However, the high bacterial attachment observed on these surfaces may be detrimental in applications requiring longer-term bactericidal activity. Therefore, AMN-assisted coatings containing both quaternary and zwitterionic polymers were fabricated. These multifunctional coatings were demonstrated to significantly reduce the number of live bacteria not only on the modified surfaces, but also in suspension. This approach is expected to be of interest in a range of biomedical device applications.

Photocatalytically Active Superhydrophilic/Superoleophobic Coating

Hydrophilic materials are easily fouled by organic contaminants owing to their high surface energy, and this oil-fouling problem severely hinders their use in practical applications. To address this challenge, herein, a hydrophilic coating with oil repellency and photocatalytic activity is developed by a spray-casting process. In the air surrounding, a water droplet spreads over the coating surface completely, while oil droplets exhibit contact angles more than 150° and moving on the coating freely. The water-wetted coating still had oil repellency, as the water layer on the coating surface can act as a lubricant to repel oil. Although methylene blue aqueous solution contaminates the coating by wetting it completely, these water-soluble organic molecules can be removed by UV illumination, due to the photocatalytic activity of the coating. Exploiting its water-attracting and oil-repelling properties, the coating deposited on a copper mesh is applied as a multiplatform for oil-water separation with high separation efficiency. This study provides a novel and efficient way to solve the oil-fouling problem of hydrophilic materials.

Ultrastable Underwater Anti-Oil Fouling Coatings from Spray Assemblies of Polyelectrolyte Grafted Silica Nanochains

Surfaces that have superhydrophilic characteristics are known to exhibit extreme oil repellency under water, which is attractive for applications including anti-fogging, water-oil separations, and self-cleaning. However, superhydrophilic surfaces can also be easily fouled and lose their extreme oil repellency, which limits their usage in practical applications. In this work, we create an anti-oil fouling coating by spray coating poly(acrylic acid) (PAA)-grafted SiO₂ nanochains (approximately 45 nm wide and 300 nm long) onto solid surfaces, forming a nanoporous film exhibiting superhydrophilicity (water contact angle in air ≈ 0°) and underwater superoleophobicity (dichloroethane contact angle ≥ 165°). The polymer-grafted nanochain assemblies exhibit extremely low contact angle hysteresis (<1°) and small adhesion hysteresis (-0.05 mN m^-1), and thus, oil can readily roll off from the surface when the coating is immersed in water. Compared to other superhydrophilic surfaces, we show that both the unique structure of spray-assembled nanochains and the hygroscopic nature of PAA are essential to enable ultrastable anti-oil fouling. Even after the PAA-grafted nanochain coating is purposely fouled by oil, oil can be readily and completely expelled and lifted-off from the coating within 10 s when placed under water. Further, we show that our coating retains underwater superoleophobicity even after being subjected to shearing under water for more than 168 h. Our approach offers a simple yet versatile method to create an ultrastable superhydrophilic and anti-oil fouling coating via a scalable manufacturing method.

Zeolite-Based Antifogging Coating via Direct Wet Deposition

Zeolites are strongly hydrophilic materials that are widely used as water adsorbents. They are also promising candidates for antifogging coatings; however, researchers have yet to devise a suitable method for coating glass substrates with zeolite-based films. Here, we report on a direct wet deposition technique that is capable of casting zeolite films on glass substrates without exposing the glass to highly basic solutions or the vapors used in zeolite synthesis. We began by preparing cast solutions of pure silica zeolite MFI synthesized in hydrothermal reactions of various durations. The solutions were then applied to glass substrates via spin-on deposition to form zeolite films. The resulting zeolite MFI thin films were characterized in terms of transmittance to visible light, surface topography, thin film morphology, and crystallinity. Wetting and antifogging properties were also probed. We found that hydrophilicity and antifogging capability increased with the degree of thin film crystallinity. We also determined that the presence of the amorphous silica in the thin films is critical to transparency. Fabricating high-performance zeolite-based antifogging coatings requires an appropriate composition of zeolite crystals and amorphous silica.

Instant Tuning of Superhydrophilic to Robust Superhydrophobic and Self-Cleaning Metallic Coating: Simple, Direct, One-Step, and Scalable Technique

We present a simple, direct, one-step, scalable technique for instant tuning of all the different states of wetting characteristics using atmospheric plasma spray (APS) technique. We observed that, just by changing the process parameters in the APS technique, the wetting characteristics of an intrinsically hydrophilic aluminum metallic surface can be tuned to superhydrophilic (contact angle (CA): 0°), hydrophilic (CA: 19.6°), hydrophobic (CA: 97.6°), and superhydrophobic (CA: 156.5°) surfaces. Also, tuned superhydrophobic surface showed an excellent self-cleaning property. Further, we demonstrated that these surfaces retain their superhydrophobic nature even after exposure at elevated temperatures (up to 773 K) and on application of mechanical abrasion. Manipulation in different wetting behavior was possible mainly due to the presence of varying degrees of smooth surface as well as micropillars, which incorporated the multiscale roughness to the surface. "Re-entrant"-like microstructures such as mushroom, cauliflower, and cornet microstructures were observed in the case of tuned superhydrophobic surface, which is well-known for achieving the excellent water repellency over the hydrophilic surface.

Water drop-surface interactions as the basis for the design of anti-fogging surfaces: Theory, practice, and applications trends

Glass- and polymer-based materials have become essential in the fabrication of a multitude of elements, including eyeglasses, automobile windshields, bathroom mirrors, greenhouses, and food packages, which unfortunately mist up under typical operating conditions. Far from being an innocuous phenomenon, the formation of minute water drops on the surface is detrimental to their optical properties (e.g., light-transmitting capability) and, in many cases, results in esthetical, hygienic, and safety concerns. In this context, it is therefore not surprising that research in the field of fog-resistant surfaces is gaining in popularity, particularly in recent years, in view of the growing number of studies focusing on this topic. This review addresses the most relevant advances released thus far on anti-fogging surfaces, with a particular focus on coating deposition, surface micro/nanostructuring, and surface functionalization. A brief explanation of how surfaces fog up and the main issues of interest linked to fogging phenomenon, including common problems, anti-fogging strategies, and wetting states are first presented. Anti-fogging mechanisms are then discussed in terms of the morphology of water drops, continuing with a description of the main fabrication techniques toward anti-fogging property. This review concludes with the current and the future perspectives on the utility of anti-fogging surfaces for several applications and some remaining challenges in this field.

Viable cell culture in PDMS-based microfluidic devices

Microfluidics has played a vital role in developing novel methods to investigate biological phenomena at the molecular and cellular level during the last two decades. Microscale engineering of cellular systems is nevertheless a nascent field marked inherently by frequent disruptive advancements in technology such as PDMS-based soft lithography. Viable culture and manipulation of cells in microfluidic devices requires knowledge across multiple disciplines including molecular and cellular biology, chemistry, physics, and engineering. There has been numerous excellent reviews in the past 15 years on applications of microfluidics for molecular and cellular biology including microfluidic cell culture (Berthier et al., 2012; El-Ali, Sorger, & Jensen, 2006; Halldorsson et al., 2015; Kim et al., 2007; Mehling & Tay, 2014; Sackmann et al., 2014; Whitesides, 2006; Young & Beebe, 2010), cell culture models (Gupta et al., 2016; Inamdar & Borenstein, 2011; Meyvantsson & Beebe, 2008), cell secretion (Schrell et al., 2016), chemotaxis (Kim & Wu, 2012; Wu et al., 2013), neuron culture (Millet & Gillette, 2012a, 2012b), drug screening (Dittrich & Manz, 2006; Eribol, Uguz, & Ulgen, 2016; Wu, Huang, & Lee, 2010), cell sorting (Autebert et al., 2012; Bhagat et al., 2010; Gossett et al., 2010; Wyatt Shields Iv, Reyes, & López, 2015), single cell studies (Lecault et al., 2012; Reece et al., 2016; Yin & Marshall, 2012), stem cell biology (Burdick & Vunjak-Novakovic, 2009; Wu et al., 2011; Zhang & Austin, 2012), cell differentiation (Zhang et al., 2017a), systems biology (Breslauer, Lee, & Lee, 2006), 3D cell culture (Huh et al., 2011; Li et al., 2012; van Duinen et al., 2015), spheroids and organoids (Lee et al., 2016; Montanez-Sauri, Beebe, & Sung, 2015; Morimoto & Takeuchi, 2013; Skardal et al., 2016; Young, 2013), organ-on-chip (Bhatia & Ingber, 2014; Esch, Bahinski, & Huh, 2015; Huh et al., 2011; van der Meer & van den Berg, 2012), and tissue engineering (Andersson & Van Den Berg, 2004; Choi et al., 2007; Hasan et al., 2014). In this chapter, we provide an overview of PDMS-based microdevices for microfluidic cell culture. We discuss the advantages and challenges of using PDMS-based soft lithography for microfluidic cell culture and highlight recent progress and future directions in this area.

Separation Efficiency of Water/Oil Mixtures by Hydrophilic and Oleophobic Membranes Based on Stainless Steel Meshes with Openings of Various Sizes

This article is focused on development of hydrophilic and oleophobic composition which serves as a coating for substrate presented by stainless steel meshes with different sizes of their openings. Membranes obtained by dip-coating method are hydrophilic and oleophobic and this may be applied for efficient separation of organic liquids and water by simple and inexpensive gravitational separation. Investigations presented in the article show that the size of openings of meshes influence on the formation of hydrophilicity and oleophobicity of membrane, as well as the nature of used polymers, which serve as a coating, since membranes based on 400 mesh coated with Poly(diallyldimethylammonium chloride) (PDDA)/ pentadecafluorooctanoic acid (PFOA)/SiO2 demonstrate different wettability in regard to organic liquids of different densities. In particular, membrane based on mesh 400 coated with PDDA/PFOA/SiO2 exhibits strong oleophobicity to less dense non-polar organic solvents – kerosene, which does not penetrate the membrane, while more dense liquids, such as vacuum pump oil, are able to penetrate it, but the rate of penetration is rather slow, 10 ml per 21 min. Obtaining of membranes with uniform coating by hydrophilic-oleophobic compositions without clogging of their openings and creation of openings of required sizes for a particular case is also a subject of study of this article.

A Polysaccharide-Based Antibacterial Coating with Improved Durability for Clear Overlay Appliances

Clear overlay appliances (COAs) are widely used in orthodontic fields because they offer many advantages, such as cost-effectiveness, good formability, and good optical characteristics. However, it is necessary to frequently replace COAs because the thermoplastic polymers that are used to fabricate COAs have poor abrasion resistance and have a tendency to induce bacterial accumulation. Here, we have developed polysaccharide-based antibacterial multilayer films with enhanced durability, intended for COA applications. First, multilayer films composed of carboxymethylcellulose (CMC) and chitosan (CHI) were fabricated on polyethylene terephthalate glycol-modified (PETG), which was preferred material for COA fabrication, via a layer-by-layer (LbL) technique. Next, chemical cross-linking was introduced within the LbL-assembled multilayer films. The LbL-assembled CMC/CHI film, which was made porous and rough by the cross-linking, formed a superhydrophilic surface to prevent the adhesion of bacteria and exhibited a bacterial reduction ratio of ∼75%. Furthermore, the cross-linking of the multilayer film coated on the PETG also improved the chemical resistance and mechanical stability of the PETG under simulated intraoral conditions with artificial saliva, by increasing the bond strength between the polysaccharide chains. We attempted to accumulate datasets using our experimental design and to develop sophisticated methods to assess nanoscale changes through large-scale measurements.

Tunable Surface Properties of Aluminum Oxide Nanoparticles from Highly Hydrophobic to Highly Hydrophilic

The formation of materials with tunable wettability is important for applications ranging from antifouling to waterproofing surfaces. We report the use of various low-cost and nonhazardous hydrocarbon materials to tune the surface properties of aluminum oxide nanoparticles (NPs) from superhydrophilic to superhydrophobic through covalent functionalization. The hydrocarbon surfaces are compared with a fluorinated surface for wettability and surface energy properties. The role of NPs' hydrophobicity on their dynamic interfacial behavior at the oil-water interface and their ability to form stable emulsions is also explored. The spray-coated NPs provide textured surfaces (regardless of functionality), with water contact angles (θ) of 10-150° based on their surface functionality. The superhydrophobic NPs are able to reduce the interfacial tension of various oil-water interfaces by behaving as surfactants.

Facile Design and Fabrication of Superwetting Surfaces with Excellent Wear-Resistance

Preparation of mechanically durable superwetting surfaces is imperative, yet challenging for the wide range of real applications where high durability is required. Mechanical wear on superwetting surfaces usually degrades weak roughness, leading to loss of functions. In this study, wear-resistant superhydrophilic/underwater superoleophobic and superhydrophobic surfaces are prepared by anchoring reinforced coatings via adhesive-swelling and adhesive-bonding processes, respectively. The results of the sandpaper abrasion (grit no. 600, 24 kPa) show that superhydrophilic nylon/SiO₂ coatings and superhydrophobic polyurethane/TiO₂ coatings retain their functions after suffering the abrasion distances of 70 cm and more than 1000 cm, respectively. Reinforced coatings formed by consecutive roughness and improved adhesion between coatings and substrates are responsible for repeatedly generated superwettability after exposure to mechanical stresses and demonstrated to be feasible for designing wear-resistant superwetting surfaces. Furthermore, this novel architecture of "reinforced coating with consecutive roughness + high adhesion" may demand desired coating materials and reliable coating-fixing techniques for sustaining sufficient roughness and is superior to currently existing technologies in advancing wear-resistance of superwetting surfaces.

Environmental Applications of Interfacial Materials with Special Wettability

Interfacial materials with special wettability have become a burgeoning research area in materials science in the past decade. The unique surface properties of materials and interfaces generated by biomimetic approaches can be leveraged to develop effective solutions to challenging environmental problems. This critical review presents the concept, mechanisms, and fabrication techniques of interfacial materials with special wettability, and assesses the environmental applications of these materials for oil-water separation, membrane-based water purification and desalination, biofouling control, high performance vapor condensation, and atmospheric water collection. We also highlight the most promising properties of interfacial materials with special wettability that enable innovative environmental applications and discuss the practical challenges for large-scale implementation of these novel materials.

Smart durable and self-healing textile coatings

The durability of textiles can be endangered in different ways. Various treatments are used to protect textiles against degradation or damage or even to restore or repair the initial properties. Other technologies are still under investigation. In this chapter an overview is presented of the work done in our laboratory in the area of smart coatings protecting textiles.

Bioinspired Hierarchical Surface Structures with Tunable Wettability for Regulating Bacteria Adhesion

To circumvent the influence from varied topographies, the systematic study of wettability regulated Gram-positive bacteria adhesion is carried out on bioinspired hierarchical structures duplicated from rose petal structures. With the process of tuning the interfacial chemical composition of the self-assembled films from supramolecular gelators, the varied wettable surfaces from superhydrophilicity to superhydrophobicity can be obtained. The investigation of Gram-positive bacteria adhesion on the hierarchical surfaces reveals that Gram-positive bacteria adhesion is crucially mediated by peptidoglycan due to its different interaction mechanisms with wettable surfaces. The study makes it possible to systematically study the influence mechanism of wettability regulated bacteria adhesion and provides a sight to make the bioinspired topographies in order to investigate wettability regulated bioadhesion.

Fouling in microstructured devices: a review

Microstructured devices are widely used for manufacturing products that benefit from process intensification, with pharmaceutical products or specialties of the chemical industry being prime examples. These devices are ideally used for processing pure fluids. Where particulate or non-pure flows are involved, processes are treated with utmost caution since related fouling and blocking issues present the greatest barrier to operating microstructured devices effectively. Micro process engineering is a relatively new research field and there is limited understanding of fouling in these dimensions and its underlying processes and phenomena. A comprehensive review on fouling in microstructured devices would be helpful in this regard, but is currently lacking. This paper attempts to review recent developments of fouling in micro dimensions for all fouling categories (crystallization, particulate, chemical reaction, corrosion and biological growth fouling) and the sequential events involved (initiation, transport, attachment, removal and aging). Compared to fouling in macro dimensions, an additional sixth category is suggested: clogging by gas bubbles. Most of the reviewed papers present very specific fouling investigations making it difficult to derive general rules and parameter dependencies, and comparative or critical considerations of the studies were difficult. We therefore used a statistical approach to evaluate the research in the field of fouling in microchannels.

On the antibacterial mechanism of graphene oxide (GO) Langmuir–Blodgett films

The Langmuir–Blodgett (LB) technique was used to immobilize flat graphene oxide (GO) sheets on a PET substrate to ascertain as to whether the edges of GO play an integral part in its antimicrobial mechanism. The observed antibacterial activity suggests that contact with the edges is not a fundamental part of the mechanism.

Zwitter-wettability and antifogging coatings with frost-resisting capabilities

Antifogging coatings with hydrophilic or even superhydrophilic wetting behavior have received significant attention due to their ability to reduce light scattering by film-like condensation. However, under aggressive fogging conditions, these surfaces may exhibit frost formation or excess and nonuniform water condensation, which results in poor optical performance of the coating. In this paper, we show that a zwitter-wettable surface, a surface that has the ability to rapidly absorb molecular water from the environment while simultaneously appearing hydrophobic when probed with water droplets, can be prepared by using hydrogen-bonding-assisted layer-by-layer (LbL) assembly of poly(vinyl alcohol) (PVA) and poly(acrylic acid) (PAA). An additional step of functionalizing the nano-blended PVA/PAA multilayer with poly(ethylene glycol methyl ether) (PEG) segments produced a significantly enhanced antifog and frost-resistant behavior. The addition of the PEG segments was needed to further increase the nonfreezing water capacity of the multilayer film. The desirable high-optical quality of these thin films arises from the nanoscale control of the macromolecular complexation process that is afforded by the LbL processing scheme. An experimental protocol that not only allows for the exploration of a variety of aggressive antifogging challenges but also enables quantitative analysis of the antifogging performance via real-time monitoring of transmission levels as well as image distortion is also described.

Non-monotonic cell differentiation pattern on extreme wettability gradients

In this study, we propose a methodology to obtain a family of biomimetic substrates with a hierarchical rough topography at the micro and nanoscale that span the entire range of wettability, from the superhydrophobic to the superhydrophilic regime, through an Ar-plasma treatment at increasing durations. Moreover, we employ the same approach to produce a superhydrophobic-to-superhydrophilic surface gradient along centimetre-length scale distances within the same sample. We characterize the biological activity of these surfaces in terms of protein adsorption and cell response, using fibronectin, a major component of the extracellular matrix, and C2C12 cells, a myoblast cell line. Fibronectin conformation, assessed via binding of the monoclonal antibody HFN7.1, exhibits a non-monotonic dependence on surface wettability, with higher activity on hydrophilic substrates (WCA = 38.6 ± 8.1°). On the other hand, the exposition of cell-binding epitopes is diminished on the surfaces with extreme wetting properties, the conformation being particularly altered on the superhydrophobic substrate. The assessment of cell response via the myogenic differentiation process reveals that a gradient surface promotes a different response with respect to cells cultured on discrete uniform samples: even though in both cases the same non-monotonic differentiation pattern is found, the differential response to the various wettabilities is enhanced along the gradient while the overall levels of differentiation are diminished. On a gradient surface cells are in fact exposed to a range of continuously changing stimuli that foster cell migration and detain the differentiation process.

"Wetting enhancer" pullulan coating for antifog packaging applications

A new antifog coating made of pullulan is described in this work. The antifog properties are discussed in terms of wettability, surface chemistry/morphology, and by quantitative assessment of the optical properties (haze and transparency) before and after fog formation. The work also presents the results of antifog tests simulating the typical storage conditions of fresh foods. In these tests, the antifog efficiency of the pullulan coating was compared with that of two commercial antifog films, whereas an untreated low-density polyethylene (LDPE) film was used as a reference. The obtained results revealed that the pullulan coating behaved as a "wetting enhancer", mainly due to the low water contact angle (∼24°), which in turn can be ascribed to the inherent hydrophilic nature of this polysaccharide, as also suggested by the X-ray photoelectron spectroscopy experiments. Unlike the case of untreated LDPE and commercial antifog samples, no discrete water formations (i.e., droplets or stains) were observed on the antifog pullulan coating on refrigeration during testing. Rather, an invisible, continuous and thin layer of water occurred on the biopolymer surface, which was the reason for the unaltered haze and increased transparency, with the layer of water possibly behaving as an antireflection layer. As confirmed by atomic force microscopy analysis, the even deposition of the coating on the plastic substrate compared to the patchy surfacing of the antifog additives in the commercial films is another important factor dictating the best performance of the antifog pullulan coating.

Transparency-based microplates for fluorescence quantification

Microplates for use in resource-limited laboratories should ideally not require processes that involve substantial large-scale production in order to be viable. We describe and demonstrate here an approach of using a silicone sheet with holes, conveniently cut out precisely using an inexpensive cutting plotter to correspond with regions where liquid is to be dispensed, and attaching it to a transparency to create very thin well arrays. With this, the contact angle hysteresis behavior of liquid could be harnessed to produce taller drop shapes so that the fiber probe used could read in the emitted light more effectively. Experimentation conducted revealed fluorescence measurements that were significantly more sensitive than standard microplates, notwithstanding that smaller volumes of liquid were needed. This was achieved using both the fiber optic and imaging evaluation modes. The two methods investigated, one with a lid placed and one without, showed the latter to produce marginally more sensitive readings as opposed to improved immunity from the environment with the former. These favorable measurement characteristics were found to be achievable with an estimated production cost of AU $0.40 and fabrication times of 3.5 min (96 wells) and 6.5 min (384 wells) per plate.

Control of superhydrophilicity/superhydrophobicity using silicon nanowires via electroless etching method and fluorine carbon coatings

Surface roughness is promotive of increasing their hydrophilicity or hydrophobicity to the extreme according to the intrinsic wettability determined by the surface free energy characteristics of a base substrate. Top-down etched silicon nanowires are used to create superhydrophilic surfaces based on the hemiwicking phenomenon. Using fluorine carbon coatings, surfaces are converted from superhydrophilic to superhydrophobic to maintain the Cassie-Baxter state stability by reducing the surface free energy to a quarter compared with intrinsic silicon. We present the robust criteria by controlling the height of the nanoscale structures as a design parameter and design guidelines for superhydrophilic and superhydrophobic conditions. The morphology of the silicon nanowires is used to demonstrate their critical height exceeds several hundred nanometers for superhydrophilicity, and surpasses a micrometer for superhydrophobicity. Especially, SiNWs fabricated with a height of more than a micrometer provide an effective means of maintaining superhydrophilic (<10°) long-term stability.