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Liu C, Gao J, Jiang H, Sun J, Gao X, Mao X. Value-added utilization technologies for seaweed processing waste in a circular economy: Developing a sustainable modern seaweed industry. Compr Rev Food Sci Food Saf 2024; 23:e70027. [PMID: 39379297 DOI: 10.1111/1541-4337.70027] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/30/2024] [Revised: 09/05/2024] [Accepted: 09/06/2024] [Indexed: 10/10/2024]
Abstract
The global seaweed industry annually consumes approximately 600,000 tons of dried algal biomass to produce algal hydrocolloids, yet only 15-30% of this biomass is utilized, with the remaining 70-85% discarded or released as scum or wastewater during the hydrocolloid extraction process. This residual biomass is often treated as waste and not considered for further commercial use, which contradicts the principles of sustainable development. In reality, the residual algal biomass could be employed to extract additional biochemical components, such as pigments, proteins, and cellulose, and these ingredients have important application prospects in the food sector. According to the biorefinery concept, recycling various products alongside the principal product enhances overall biomass utilization. Transitioning from traditional single-product processes to multi-product biorefineries, however, raises operating costs, presenting a significant challenge. Alternatively, developing value-added utilization technologies that target seaweed waste without altering existing processes is gaining traction among industry practitioners. Current advancements include methods such as separation and extraction of residual biomass, anaerobic digestion, thermochemical conversion, enzymatic treatment, functionalized modification of algal scum, and efficient utilization through metabolic engineering. These technologies hold promise for converting seaweed waste into alternative proteins, dietary supplements, and bioplastics for food packaging. Combining multiple technologies may offer the most effective strategy for future seaweed waste treatment. Nonetheless, most research on value-added waste utilization remains at the laboratory scale, necessitating further investigation at pilot and commercial scales.
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Affiliation(s)
- Chunhui Liu
- State Key Laboratory of Marine Food Processing and Safety Control, College of Food Science and Engineering, Ocean University of China, Qingdao, PR China
- Qingdao Key Laboratory of Food Biotechnology, Qingdao, PR China
- Key Laboratory of Biological Processing of Aquatic Products, China National Light Industry, Qingdao, PR China
| | - Jiale Gao
- State Key Laboratory of Marine Food Processing and Safety Control, College of Food Science and Engineering, Ocean University of China, Qingdao, PR China
- Qingdao Key Laboratory of Food Biotechnology, Qingdao, PR China
- Key Laboratory of Biological Processing of Aquatic Products, China National Light Industry, Qingdao, PR China
| | - Hong Jiang
- State Key Laboratory of Marine Food Processing and Safety Control, College of Food Science and Engineering, Ocean University of China, Qingdao, PR China
- Qingdao Key Laboratory of Food Biotechnology, Qingdao, PR China
- Key Laboratory of Biological Processing of Aquatic Products, China National Light Industry, Qingdao, PR China
- Sanya Ocean Research Institute, Ocean University of China, Sanya, China
| | - Jianan Sun
- State Key Laboratory of Marine Food Processing and Safety Control, College of Food Science and Engineering, Ocean University of China, Qingdao, PR China
- Qingdao Key Laboratory of Food Biotechnology, Qingdao, PR China
- Key Laboratory of Biological Processing of Aquatic Products, China National Light Industry, Qingdao, PR China
- Sanya Ocean Research Institute, Ocean University of China, Sanya, China
| | - Xin Gao
- State Key Laboratory of Marine Food Processing and Safety Control, College of Food Science and Engineering, Ocean University of China, Qingdao, PR China
- Qingdao Key Laboratory of Food Biotechnology, Qingdao, PR China
- Key Laboratory of Biological Processing of Aquatic Products, China National Light Industry, Qingdao, PR China
- Sanya Ocean Research Institute, Ocean University of China, Sanya, China
| | - Xiangzhao Mao
- State Key Laboratory of Marine Food Processing and Safety Control, College of Food Science and Engineering, Ocean University of China, Qingdao, PR China
- Qingdao Key Laboratory of Food Biotechnology, Qingdao, PR China
- Key Laboratory of Biological Processing of Aquatic Products, China National Light Industry, Qingdao, PR China
- Sanya Ocean Research Institute, Ocean University of China, Sanya, China
- Laboratory for Marine Drugs and Bioproducts, Qingdao Marine Science and Technology Center, Qingdao, PR China
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Méndez L, Rodríguez A, Aubourg SP, Medina I. Low-Toxicity Solvents for the Extraction of Valuable Lipid Compounds from Octopus ( Octopus vulgaris) Waste. Foods 2023; 12:3631. [PMID: 37835284 PMCID: PMC10572350 DOI: 10.3390/foods12193631] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/25/2023] [Revised: 09/27/2023] [Accepted: 09/27/2023] [Indexed: 10/15/2023] Open
Abstract
This study focused on the recovery of valuable lipid compounds from octopus (Octopus vulgaris) by-products. Extraction conditions of total lipids (TLs), phospholipids (PLs), eicosapentaenoic acid (EPA), and docosahexaenoic acid (DHA) were optimized by employing a Simplex-Lattice design; for it, different relative concentrations of three low-toxicity solvents (ethanol, acetone, and ethyl acetate) were considered. The optimization process was also addressed in reference to fatty acid (FA) ratios (total polyunsaturated FAs/total saturated FAs and total ω3 FAs/total ω6 FAs). The variance analysis of multiple regression data demonstrated that the quadratic model was significant (p < 0.05) for TL, PL, and DHA values and the ω3/ω6 ratio. As a result, the following optimized values were obtained: 113.8 g·kg-1 dry by-products (TLs), 217.3 g·kg-1 lipids (PLs), 22.55 g·100 g-1 total FAs (DHA), and 3.70 (ω3/ω6 ratio). According to the model developed, optimized values were shown to correspond to the following relative solvent concentrations (ethanol/acetone/ethyl acetate): 0.46/0.00/0.54, 0.93/0.07/0.00, 0.83/0.17/0.00, and 0.64/0.00/0.36, respectively. Comparison to yields obtained by the conventional chloroform/methanol method was carried out. A novel strategy based on the employment of low-toxicity solvents is proposed for the extraction of valuable lipid constituents from octopus waste. A different solvent ratio would be necessary according to the lipid compound concerned.
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Affiliation(s)
- Lucía Méndez
- Department of Food Technology, Marine Research Institute (CSIC), 36208 Vigo, Spain
| | - Alicia Rodríguez
- Department of Food Science and Chemical Technology, Faculty of Chemical and Pharmaceutical Sciences, University of Chile, Santiago 8380494, Chile
| | - Santiago P Aubourg
- Department of Food Technology, Marine Research Institute (CSIC), 36208 Vigo, Spain
| | - Isabel Medina
- Department of Food Technology, Marine Research Institute (CSIC), 36208 Vigo, Spain
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Liu Y, Chai Z, Haixia Y. Identification of pressed and extracted vegetable oils by headspace GC-MS. Heliyon 2023; 9:e18532. [PMID: 37576238 PMCID: PMC10412762 DOI: 10.1016/j.heliyon.2023.e18532] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/10/2023] [Revised: 07/12/2023] [Accepted: 07/20/2023] [Indexed: 08/15/2023] Open
Abstract
Edible vegetable oils are produced either by mechanical pressing or extraction. Although pressing retains the inherent flavor and nutritional value of the oil, the oil yield is low and the process expensive. Extraction methods have high oil yields, low processing costs, and economic benefits; however, No. 6 solvent, which may pose potential risks to human health, is commonly used in the extraction and cleaning process. Differentiating extracted oil containing these solvents from pressed oil, for quality control, based on visual appearance is difficult. Hence, in this study, an identification method using the characteristic components of solvent No. 6 under optimized headspace Gas chromatography-mass spectrometry (GC-MS) conditions was established. It also provided a reference for quality control of industrial production by estimating the amount of solvent present in the oil. Results showed that, in addition to five main components (2-methylpentane, 3-methylpentane, and n-hexane, Methylcyclopentane, Cyclohexane), accounting for 97% of the solvent, No. 6 solvent also contains 16 types of organic substances, such as olefins, aromatic hydrocarbons, and polycyclic aromatic hydrocarbons. Under optimized headspace GC-MS conditions (headspace sampler equilibrium temperature = 150 °C), the No. 6 solvent exhibits high linearity over a concentration range of 0.05-1 mg/kg with a correlation coefficient of 0.999 and a detection limit of 0.01 mg/kg. Pressed and extracted oils can be determined as follows: If three or fewer main components of the No. 6 solvent are detected, and the total content of No. 6 solvent is less than 0.5 mg/kg, it is a pressed oil; if four or more main components of No. 6 solvent are detected, or the total content of No. 6 solvent is ≥0.5 mg/kg, it is confirmed as an extracted oil.
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Affiliation(s)
- Yang Liu
- Zhejiang Academy of Forestry (Zhejiang Provincial Key Laboratory of Biological and Chemical Utilization of Forest Resources), 399 Liuhe Road, Xihu District, Hangzhou, Zhejiang, 310023, China
| | - Zhenlin Chai
- Zhejiang Academy of Forestry (Zhejiang Provincial Key Laboratory of Biological and Chemical Utilization of Forest Resources), 399 Liuhe Road, Xihu District, Hangzhou, Zhejiang, 310023, China
| | - Yu Haixia
- Zhejiang Academy of Forestry (Zhejiang Provincial Key Laboratory of Biological and Chemical Utilization of Forest Resources), 399 Liuhe Road, Xihu District, Hangzhou, Zhejiang, 310023, China
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Aubourg SP, Rodríguez A, Trigo M, Medina I. Yield Enhancement of Valuable Lipid Compounds from Squid ( Doryteuthis gahi) Waste by Ethanol/Acetone Extraction. Foods 2023; 12:2649. [PMID: 37509742 PMCID: PMC10379310 DOI: 10.3390/foods12142649] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/14/2023] [Revised: 07/06/2023] [Accepted: 07/08/2023] [Indexed: 07/30/2023] Open
Abstract
The study focused on the extraction of valuable lipid compounds from squid (Doryteuthis gahi) waste by a low-toxicity solvent mixture (ethanol/acetone, 50:50, v/v). The effect of the waste weight/solvent volume (WW/SV, g·mL-1) ratio and the number of extractions (NoE) on the total lipid (TL), phospholipid (PL), and tocopherol yields and on the fatty acid (FA) profile (eicosapentaenoic and docosahexaenoic acid contents; polyunsaturated FAs/saturated FAs and ω3/ω6 ratios) was investigated. As a result, an increased NoE led to an increased (p < 0.05) TL yield but a decreased (p < 0.05) proportion of PLs in the lipid extract. Additionally, a lower (p < 0.05) polyunsaturated FA/saturated FA ratio was detected by increasing the NoE. Some differences (p < 0.05) could be outlined as a result of increasing the WW/SV ratio; however, a definite trend for this extraction condition could not be concluded for any of the lipid parameters measured. Yield results were compared to those obtained by the conventional chloroform/methanol procedure. In order to attain an increased yield, the NoE required would depend on the polarity degree of the lipid molecule concerned. All ethanol/acetone extracting conditions tested led to remarkable yields for lipid compounds (PLs, α-tocopherol, ω3 FAs) and FA ratios with healthy, nutritional, and preserving properties.
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Affiliation(s)
- Santiago P Aubourg
- Department of Food Technology, Marine Research Institute (CSIC), c/E. Cabello, 6, 36208 Vigo, Spain
| | - Alicia Rodríguez
- Department of Food Science and Chemical Technology, Faculty of Chemical and Pharmaceutical Sciences, University of Chile, c/Santos Dumont, 964, Santiago 8380000, Chile
| | - Marcos Trigo
- Department of Food Technology, Marine Research Institute (CSIC), c/E. Cabello, 6, 36208 Vigo, Spain
| | - Isabel Medina
- Department of Food Technology, Marine Research Institute (CSIC), c/E. Cabello, 6, 36208 Vigo, Spain
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Rodríguez A, Trigo M, Aubourg SP, Medina I. Optimisation of Low-Toxicity Solvent Employment for Total Lipid and Tocopherol Compound Extraction from Patagonian Squid By-Products. Foods 2023; 12:foods12030504. [PMID: 36766033 PMCID: PMC9914702 DOI: 10.3390/foods12030504] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/08/2022] [Revised: 01/12/2023] [Accepted: 01/18/2023] [Indexed: 01/24/2023] Open
Abstract
The extraction of total lipids and tocopherol compounds from Patagonian squid (Doriteuthis gahi) by-products (viscera, heads, skin, etc.), resulting from squid mantel commercialisation, was studied. An optimisation simplex-lattice design by employing low-toxicity solvents (ethanol, acetone, and ethyl acetate) was carried out taking into account their relative concentrations. The variance analysis of data showed that the quadratic model was statistically significant (p < 0.05); empirical coded equations were obtained as a function of the low-toxicity solvent ratios. The optimised lipid extraction was obtained by employing the 0.642/0.318/0.040 (ethanol/acetone/ethyl acetate) solvent ratio, respectively, leading to an 84% recovery of the total lipids extracted by the traditional procedure. In all extracting systems tested, the presence of α-, γ-, and δ-tocopherol compounds was detected, α-tocopherol being the most abundant. For α-, γ-, and δ-tocopherol compounds, the optimisation process showed that acetone extraction led to the highest concentrations in the lipid extract obtained (2736.5, 36.8, and 2.8 mg·kg-1 lipids, respectively). Taking into account the recovery yield on a by-product basis, the values obtained for the three tocopherols were included in the 88.0-97.7%, 80.0-95.0%, and 25-75% ranges, respectively, when compared to the traditional extraction. This study provides a novel and valuable possibility for α-tocopherol extraction from marine by-products.
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Affiliation(s)
- Alicia Rodríguez
- Department of Food Science and Chemical Technology, Faculty of Chemical and Pharmaceutical Sciences, University of Chile, C/Santos Dumont 964, Santiago 8380000, Chile
| | - Marcos Trigo
- Department of Food Technology, Marine Research Institute (CSIC), c/E. Cabello 6., 36208 Vigo, Spain
| | - Santiago P. Aubourg
- Department of Food Technology, Marine Research Institute (CSIC), c/E. Cabello 6., 36208 Vigo, Spain
- Correspondence: ; Tel.: +34-986-231-930
| | - Isabel Medina
- Department of Food Technology, Marine Research Institute (CSIC), c/E. Cabello 6., 36208 Vigo, Spain
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Protein extraction from microalgae residue and nutritional assessment. Bioprocess Biosyst Eng 2022; 45:1879-1888. [DOI: 10.1007/s00449-022-02794-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/17/2022] [Accepted: 09/27/2022] [Indexed: 11/02/2022]
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Comparative Study of Bioactive Lipid Extraction from Squid ( Doryteuthis gahi) by-Products by Green Solvents. Foods 2022; 11:foods11152188. [PMID: 35892773 PMCID: PMC9330110 DOI: 10.3390/foods11152188] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/22/2022] [Revised: 07/14/2022] [Accepted: 07/21/2022] [Indexed: 11/16/2022] Open
Abstract
A novel approach of bioactive lipid extraction by different green solvents was carried out on squid (Doryteuthis gahi) by-products. By-products (viscera, heads, skin, tails, etc.), considered as a single product, were subjected to the following solvent systems: ethanol, acetone, ethyl acetate, 1/1 ethanol/acetone, 1/1 ethanol/ethyl acetate, and 1/1 acetone/ethyl acetate. Analyses carried out included lipid yield, lipid class content, and fatty acid (FA) composition. Results were compared to the lipid extract obtained by the traditional procedure (1/1 chloroform/methanol). Lipid yields obtained by green solvents led to a 33.4−73.2% recovery compared to traditional extraction; the highest values (p < 0.05) were obtained by ethanol-containing systems. Compared to the traditional procedure, ethanol systems showed an 85.8−90.3% recovery of phospholipid compounds and no differences (p > 0.05) in the ω3/ω6 ratio. Green-extracting systems led to higher average values for eicosapentaenoic acid content (15.66−18.56 g·100 g−1 total FAs) and polyene index (1.93−3.29) than chloroform/methanol extraction; differences were significant (p < 0.05) for systems including acetone and ethyl acetate. No differences (p > 0.05) were detected for docosahexaenoic acid content between the traditional procedure and green systems, with all values being included in the 31.12−32.61 g·100 g−1 total FA range. The suitability of EtOH-containing green systems for extraction of bioactive lipid compounds from squid by-products was concluded.
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Foo TM, Kim TP, Ng SC, Khan FSA, Moazzam MSA, Ling MCY, Yeo WS. A new conceptual process design and economic analysis of a fatty acids and glycerine production plant using palm oil. CHEMICAL PAPERS 2022. [DOI: 10.1007/s11696-022-02102-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Jeong MS, Lee SD, Cho SJ. Effect of Three Defatting Solvents on the Techno-Functional Properties of an Edible Insect ( Gryllus bimaculatus) Protein Concentrate. Molecules 2021; 26:molecules26175307. [PMID: 34500739 PMCID: PMC8433639 DOI: 10.3390/molecules26175307] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/21/2021] [Revised: 08/23/2021] [Accepted: 08/27/2021] [Indexed: 11/24/2022] Open
Abstract
Edible insects have received global attention as an alternative protein-rich food. However, their structural characteristics make them difficult to digest. To overcome this obstacle, we assessed the techno-functional properties of three protein concentrates from the cricket Gryllus bimaculatus. Freeze-dried G. bimaculatus powder was defatted using ethanol, hexene, or acetone as solvents, and the techno-functional properties (protein solubility, water and oil holding capacity, foaming properties, emulsion capacity, and gel formation) of the protein concentrates were determined. Freeze-dried G. bimaculatus powder comprised approximately 17.3% crude fat and 51.3% crude protein based on dry weight. Ethanol was the most effective solvent for reducing the fat content (from 17.30% to 0.73%) and increasing the protein content (from 51.3% to 62.5%) of the concentrate. Techno-functionality properties drastically differed according to the defatting solvent used and foaming properties were most affected. Thus, the techno-functional and whole properties must be considered for proper application of edible insects to achieve global food sustainability.
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Affiliation(s)
- Min-Soo Jeong
- Department of Food Science and Biotechnology, College of Agriculture and Life Sciences, Kangwon National University, Chuncheon 24341, Korea;
| | - Sang-Deok Lee
- Division of Forest Science, College of Forest and Environmental Sciences, Kangwon National University, Chuncheon 24341, Korea
- Correspondence: (S.-D.L.); (S.-J.C.)
| | - Seong-Jun Cho
- Department of Food Science and Biotechnology, College of Agriculture and Life Sciences, Kangwon National University, Chuncheon 24341, Korea;
- Correspondence: (S.-D.L.); (S.-J.C.)
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