Extra-small porous Sn-silicate nanoparticles as catalysts for the synthesis of lactates

Homogeneous and Heterogeneous Catalysis of Glucose to Lactic Acid and Lactates: A Review

The current societal demand to replace polymers derived from petroleum with sustainable bioplastics such as polylactic acid (PLA) has motivated industry to commercialize ever-larger facilities for biobased monomers like lactic acid. Even though most of the lactic acid is produced by fermentation, long reaction times and high capital costs compromise the economics and thus limit the appeal of biotechnological processes. Catalytic conversion of hexose from biomass is a burgeoning alternative to fermentation. Here we identify catalysts to convert glucose to lactic acid, along with their proposed mechanisms. High Lewis acidity makes erbium salts among the most active homogeneous catalysts, while solvent coordination with the metal species polarize the substrate, increasing the catalytic activity. For heterogeneous catalysts, Sn-containing bimetallic systems combine the high Lewis acidity of Sn while moderating it with another metal, thus decreasing byproducts. Hierarchical bimetallic Sn-Beta zeolites combine a high number of open sites catalyzing glucose isomerization in the mesoporous regions and the confinement effect assisting fructose retro-aldol in microporous regions, yielding up to 67% lactic acid from glucose. Loss of activity is still an issue for heterogeneous catalysts, mostly due to solvent adsorption on the active sites, coke formation, and metal leaching, which impedes its large scale adoption.

Bifunctional Au-Sn-SiO2 catalysts promote the direct upgrading of glycerol to methyl lactate

Valuable alkyl lactates can be obtained from (waste) glycerol, through a two-step process that entails (i) the oxidation of glycerol to dihydroxyacetone (DHA) catalyzed by support Au nanoparticles and (ii) a rearrangement of DHA with an alcohol effectively catalyzed by Sn-based heterogeneous catalysts. To solve selectivity and processing issues we propose to run the process as a cascade reaction, in one step, and with a single bifunctional catalyst. Tackling the challenge associated with the preparation of such bifunctional catalysts, here, an aerosol-assisted sol-gel route is exploited. The catalysts feature small Au nanoparticles (3-4 nm) embedded at the surface of mesoporous Sn-doped silica microspheres. The preparation successfully leads to insert both active sites in their most active forms, and in close proximity. With the bifunctional catalysts, the yield for the final product of the cascade reaction (methyl lactate) is higher than the DHA yield when only the first reaction is carried out. This highlights a beneficial substrate channeling effect which alleviates side reactions. Interestingly, the bifunctional catalysts also markedly outcompeted mechanical mixtures of the corresponding monofunctional Au- and Sn-based catalysts. Thus, the spatial proximity between the two active sites in bifunctional catalysts is identified as a key to stir the cascade reaction towards high lactate yield.

Synthesis and Catalytic Applications of Advanced Sn- and Zr-Zeolites Materials

The incorporation of isolated Sn (IV) and Zr (IV) ions into silica frameworks is attracting widespread attention, which exhibits remarkable catalytic performance (conversion, selectivity, and stability) in a broad range of reactions, especially in the field of biomass catalytic conversion. As a representative example, the conversion route of carbohydrates into valuable platform and commodity chemicals such as lactic acid and alkyl lactates, has already been established. The zeotype materials also possess water-tolerant ability and are capable to be served as promising heterogeneous catalysts for aqueous reactions. Therefore, dozens of Sn- and Zr-containing silica materials with various channel systems have been prepared successfully in the past decades, containing 8 membered rings (MR) small pore CHA zeolite, 10-MR medium pore zeolites (FER, MCM-56, MEL, MFI, MWW), 12-MR large pore zeolites (Beta, BEC, FAU, MOR, MSE, MTW), and 14-MR extra-large pore UTL zeolite. This review about Sn- and Zr-containing metallosilicate materials focuses on their synthesis strategy, catalytic applications for diverse reactions, and the effect of zeolite characteristics on their catalytic performances.

Mesoporous Sn-In-MCM-41 Catalysts for the Selective Sugar Conversion to Methyl Lactate and Comparative Life Cycle Assessment with the Biochemical Process

The use of biomass for the production of energy and higher added value products is a topic of increasing interest in line with growing environmental concerns and circular economy. Mesoporous material Sn-In-MCM-41 was synthesized for the first time and used as a catalyst for the transformation of sugars to methyl lactate (ML). This catalyst was characterized in depth by various techniques and compared with Sn-MCM-41 and In-MCM-41 catalysts. In the new Sn-In-MCM-41 material, both metals, homogeneously distributed throughout the mesoporous structure of MCM-41, actuate in a cooperative way in the different steps of the reaction mechanism. As a result, yields to ML of 69.4 and 73.9% in the transformation of glucose and sucrose were respectively reached. In the case of glucose, the ML yield 1.5 and 2.6 times higher than those of Sn-MCM-41 and In-MCM-41 catalysts, respectively. The Sn-In-MCM-41 catalyst was reused in the transformation of glucose up to four cycles without significant loss of catalytic activity. Finally, life cycle assessment comparison between chemical and biochemical routes to produce ML allowed us to conclude that the use of Sn-In-MCM-41 reduces the environmental impacts compared to Sn-MCM-41. Nevertheless, to make the chemical route comparable to the biochemical one, improvements in the catalyst and ML synthesis have to be achieved.

Bimetallic Zeolite Beta Beads with Hierarchical Porosity as Brønsted-Lewis Solid Acid Catalysts for the Synthesis of Methyl Lactate

Bimetallic zeolite Beta in bead format and containing Al sites with Brønsted acid behavior and Sn, Zr or Hf sites with Lewis acid character, were prepared using a two-step synthetic route. First, zeolite Beta in the format of macroscopic beads (400 to 840 μm) with hierarchical porosity (micropores accessed through meso- and macropores in the range of 30 to 150 nm) were synthesized by hydrothermal crystallization in the presence of anion-exchange resin beads as hard template and further converted into their H-form. Next, the zeolite beads were partially dealuminated using different concentrations of HNO3 (i.e., 1.8 or 7.2 M), followed by grafting with one of the above-mentioned metals (Sn, Zr or Hf) to introduce Lewis acid sites. These bimetallic zeolites were tested as heterogeneous catalysts in the conversion of dihydroxyacetone (DHA) to methyl lactate (ML). The Sn-containing zeolite Beta beads treated by 1.8 M HNO3 and grafted with 27 mmol of SnCl4 (Sn-deAl-1.8-Beta-B) demonstrated the best catalytic activity among the prepared bimetallic zeolite beads, with 99% selectivity and 90% yield of ML after 6 h at 90 °C. This catalyst was also tested in combination with Au-Pd nanoparticles supported on functionalized carbon nanotubes (CNTs) as multifunctional catalytic system for the conversion of glycerol to ML, achieving 29% conversion of glycerol and 67% selectivity towards ML after 4.5 h at 140 °C under 30 bar air. The catalytic results were rationalized by means of a thorough characterization of the zeolitic beads with a combination of techniques (XRD, N2-physisorption, SEM, XRF, TEM, UV-vis spectroscopy and pyridine-FT-IR).

Catalytic Upgrading of Biomass-Derived Sugars with Acidic Nanoporous Materials: Structural Role in Carbon-Chain Length Variation

Shifting from petroleum-based resources to inedible biomass for the production of valuable chemicals and fuels is one of the significant aspects in sustainable chemistry for realizing the sustainable development of our society. Various renowned biobased platform molecules, such as 5-hydroxymethylfurfural, furfural, levulinic acid, and lactic acid, are successfully accessible from the transformation of biobased sugars. To achieve the specific reaction routes, heterogeneous nanoporous acidic materials have served as promising catalysts for the conversion of bio-sugars in the past decade. This Review summarizes advances in various nanoporous acidic materials for bio-sugar conversion, in which the number of carbon atoms is variable and controllable with the assistance of the switchable structure of nanoporous materials. The major focus of this Review is on possible reaction pathways/mechanisms and the relationships between catalyst structure and catalytic performance. Moreover, representative examples of catalytic upgrading of biobased platform molecules to biochemicals and fuels through selective C-C cleavage and coupling strategies over nanoporous acidic materials are also discussed.

P-doped carbon nano-powders for fingerprint imaging

A simple, fast, and laboratory efficient doped P carbon nanoparticles synthesis is developed for fingerprint imaging, using 1,3-dihydroxyacetone and di-phosphorous pentoxide. Fluorescence nanoparticles, with an average size of 230 nm were obtained, without additional energy input or external heating. ATR, solid NMR, XPS and fluorescence spectroscopy revealed their surface functionalization; a reaction mechanism is proposed. Fluorescence measurements exhibited a maximum emission band at ca. 495 nm, when excited at 385 nm. The images obtained, on different surfaces such as mobile telephone screen, magnetic band and metallic surface of a credit card and a Euro banknote treated with the obtained nano-powders allows us to record positive matches, confirming that the experimental results illustrate the effectiveness of proposed method.

Multifunctional Heterogeneous Catalysts for the Selective Conversion of Glycerol into Methyl Lactate

Multifunctional catalytic systems consisting of physical mixtures of Au nanoparticles (2-3 nm) supported on metal oxides and Sn-MCM-41 nanoparticles (50-120 nm) were synthesized and investigated for the selective conversion of glycerol to methyl lactate. The Au catalyst promotes the oxidation of glycerol to trioses, whereas the solid acid Sn-MCM-41 catalyzes the rearrangement of the intermediate trioses to methyl lactate. Among the supported Au nanoparticles, Au/CuO led to the highest yield and selectivity toward methyl lactate, while the Sn-MCM-41 nanoparticles showed much better catalytic performance than a benchmark solid acid catalyst (USY zeolite). The activity of the multifunctional catalytic system was further optimized by tuning the calcination temperature, the gold loading in the Au/CuO catalyst, and the Au/Sn molar ratio, reaching 63% yield of methyl lactate (ML) at 95% glycerol conversion. This catalytic system also showed excellent reusability. The catalytic results were rationalized on the basis of a detailed characterization by means of TEM, N₂-physisorption, UV-vis spectroscopy, and by FT-IR using probe molecules (CO and ethanol).

Bi-functional heterogeneous catalysts for carbon dioxide conversion: enhanced performances at low temperature

Novel bi-functional catalysts allowing to decrease the reaction temperature for the synthesis of cyclic carbonates below 150 °C were successfully synthesized.

Aerosol processing: a wind of innovation in the field of advanced heterogeneous catalysts

Aerosol processing technologies represent a major route of innovation in the mushrooming field of heterogeneous catalysts preparation.

Innovative Sol-Gel Routes for the Bottom-Up Preparation of Heterogeneous Catalysts

Heterogeneous catalysts can be prepared by different methods offering various levels of control on the final properties of the solid. In this account, we exemplify bottom-up preparation routes that are based on the sol-gel chemistry and allow to tailor some decisive properties of solid catalysts. First, an emulsion templating strategy is shown to lead to macrocellular self-standing monoliths with a macroscopic 3D structure. The latter can be used as catalyst or catalyst supports in flow chemistry, without requiring any subsequent shaping step. Second, the aerosol-assisted sol-gel process allows for the one-step and continuous production of porous mixed oxides. Tailored textural properties can be obtained together with an excellent control on composition and homogeneity. Third, the application of non-hydrolytic sol-gel routes, in the absence of water, leads to mixed oxides with outstanding textural properties and with peculiar surface chemistry. In all cases, the resulting catalytic performance can be correlated with the specificities of the preparation routes presented. This is exemplified in catalytic reactions in the fields of biomass conversion, petro chemistry, enantioselective organic synthesis, and air pollution mitigation.

Lewis Acid Zeolites for Biomass Conversion: Perspectives and Challenges on Reactivity, Synthesis, and Stability

Zeolites containing Sn, Ti, Zr, Hf, Nb, or Ta heteroatoms are versatile catalysts for the activation and conversion of oxygenated molecules owing to the unique Lewis acid character of their tetrahedral metal sites. Through fluoride-mediated synthesis, hydrophobic Lewis acid zeolites can behave as water-tolerant catalysts, which has resulted in a recent surge of experimental and computational studies in the field of biomass conversion. However, many open questions still surround these materials, especially relating to the nature of their active sites. This lack of fundamental understanding is exemplified by the many dissonant results that have been described in recent literature reports. In this review, we use a molecular-based approach to provide insight into the relationship between the structure of the metal center and its reactivity toward different substrates, with the ultimate goal of providing a robust framework to understand the properties that have the strongest influence on catalytic performance for the conversion of oxygenates.

High surface area zincosilicates as efficient catalysts for the synthesis of ethyl lactate: an in-depth structural investigation

Novel extra-small Zn-MCM-41 mesoporous materials were successfully prepared following a straightforward synthesis route. The insertion of zinc as single site species was investigated for the first time using XPS via the Auger parameter in a Wagner plot representation. The XPS findings resulted in excellent agreement with IR analysis.