Kinetic and mechanistic study of dry (CO2) reforming of methane over Rh-substituted La2Zr2O7 pyrochlores

Dry Reforming of Methane over Pyrochlore-Type La2Ce2O7-Supported Ni Catalyst: Effect of Particle Size of Support

The properties of supports (such as oxygen vacancies, oxygen species properties, etc.) significantly impact the anti-carbon ability due to their promotional effect on the activation of CO2 in dry reforming of methane (DRM). Herein, pyrochlore-type La2Ce2O7 compounds prepared using co-precipitation (CP), glycine nitrate combustion (GNC) and sol-gel (S-G) methods, which have highly thermal stability and unique oxygen mobility, are applied as supports to prepare Ni-based catalysts for DRM. The effect of the calcining temperature (500, 600 and 700 °C) on La2Ce2O7(CP) has also been investigated. Based on multi-technique characterizations, it is found that the synthesis method and calcination temperature can influence the particle size of the La2Ce2O7 support. Changes in particle size strongly modulate the pore volume, specific surface area and numbers of surface oxygen vacancies of the La2Ce2O7 support. As a result, the distribution of supported Ni components is affected due to the different metal-support interaction, thereby altering the activity of the catalysts for cracking CH4. Moreover, the supports' abilities to adsorb and activate CO2 are also adjusted accordingly, accelerating the removal of the carbon deposited on the catalysts. Finally, La2Ce2O7(CP 600) with an appropriate particle size exhibits the best catalytic activity and stability in DRM.

A Review on the Different Aspects and Challenges of the Dry Reforming of Methane (DRM) Reaction

The dry reforming of methane (DRM) reaction is among the most popular catalytic reactions for the production of syngas (H2/CO) with a H2:CO ratio favorable for the Fischer-Tropsch reaction; this makes the DRM reaction important from an industrial perspective, as unlimited possibilities for production of valuable products are presented by the FT process. At the same time, simultaneously tackling two major contributors to the greenhouse effect (CH4 and CO2) is an additional contribution of the DRM reaction. The main players in the DRM arena-Ni-supported catalysts-suffer from both coking and sintering, while the activation of the two reactants (CO2 and CH4) through different approaches merits further exploration, opening new pathways for innovation. In this review, different families of materials are explored and discussed, ranging from metal-supported catalysts, to layered materials, to organic frameworks. DRM catalyst design criteria-such as support basicity and surface area, bimetallic active sites and promoters, and metal-support interaction-are all discussed. To evaluate the reactivity of the surface and understand the energetics of the process, density-functional theory calculations are used as a unique tool.

Mechanistic and multiscale aspects of thermo-catalytic CO2 conversion to C1 products

The increasing environmental concerns due to anthropogenic CO2 emissions have called for an alternate sustainable source to fulfill rising chemical and energy demands and reduce environmental problems. The thermo-catalytic activation and conversion of abundantly available CO2, a thermodynamically stable and kinetically inert molecule, can significantly pave the way to sustainably produce chemicals and fuels and mitigate the additional CO2 load. This can be done through comprehensive knowledge and understanding of catalyst behavior, reaction kinetics, and reactor design. This review aims to catalog and summarize the advances in the experimental and theoretical approaches for CO2 activation and conversion to C1 products via heterogeneous catalytic routes. To this aim, we analyze the current literature works describing experimental analyses (e.g., catalyst characterization and kinetics measurement) as well as computational studies (e.g., microkinetic modeling and first-principles calculations). The catalytic reactions of CO2 activation and conversion reviewed in detail are: (i) reverse water-gas shift (RWGS), (ii) CO2 methanation, (iii) CO2 hydrogenation to methanol, and (iv) dry reforming of methane (DRM). This review is divided into six sections. The first section provides an overview of the energy and environmental problems of our society, in which promising strategies and possible pathways to utilize anthropogenic CO2 are highlighted. In the second section, the discussion follows with the description of materials and mechanisms of the available thermo-catalytic processes for CO2 utilization. In the third section, the process of catalyst deactivation by coking is presented, and possible solutions to the problem are recommended based on experimental and theoretical literature works. In the fourth section, kinetic models are reviewed. In the fifth section, reaction technologies associated with the conversion of CO2 are described, and, finally, in the sixth section, concluding remarks and future directions are provided.

Single-Step Flame Aerosol Synthesis of Active and Stable Nanocatalysts for the Dry Reforming of Methane

We introduce a flame-based aerosol process for producing supported non-noble metal nanocatalysts from inexpensive aqueous metal salt solutions, using catalysts for the dry reforming of methane (DRM) as a prototype. A flame-synthesized nickel-doped magnesia (MgO) nanocatalyst (NiMgO-F) was fully physicochemically characterized and tested in a flow reactor system, where it showed stable DRM activity from 500 to 800 °C. A kinetic study was conducted, and apparent activation energies were extracted for the temperature range of 500-650 °C. It was then compared with a Ni-decorated MgO nanopowder prepared by wet impregnation of (1) flame-synthesized MgO (NiMgO-FI) and (2) a commercial MgO nanopowder (NiMgO-CI) and with (3) a NiMgO catalyst prepared by co-precipitation (NiMgO-CP). NiMgO-F showed the highest catalytic activity per mass and per metallic surface area and was stable for continuous H₂ production at 700 °C for 50 h. Incorporation of potential promoters and co-catalysts was also demonstrated, but none showed significant performance improvement. More broadly, nanomaterials produced by this approach could be used as binary or multicomponent catalysts for numerous catalytic processes.

Catalytic Reaction of Carbon Dioxide with Methane on Supported Noble Metal Catalysts

The conversion of CO2 and CH4, the main components of the greenhouse gases, into synthesis gas are in the focus of academic and industrial research. In this review, the activity and stability of different supported noble metal catalysts were compared in the CO2 + CH4 reaction on. It was found that the efficiency of the catalysts depends not only on the metal and on the support but on the particle size, the metal support interface, the carbon deposition and the reactivity of carbon also influences the activity and stability of the catalysts. The possibility of the activation and dissociation of CO2 and CH4 on clean and on supported noble metals were discussed separately. CO2 could dissociate on metal surfaces, this reaction could proceed via the formation of carbonate on the support, or on the metal–support interface but in the reaction the hydrogen assisted dissociation of CO2 was also suggested. The decrease in the activity of the catalysts was generally attributed to carbon deposition, which can be formed from CH4 while others suggest that the source of the surface carbon is CO2. Carbon can occur in different forms on the surface, which can be transformed into each other depending on the temperature and the time elapsed since their formation. Basically, two reaction mechanisms was proposed, according to the mono-functional mechanism the activation of both CO2 and CH4 occurs on the metal sites, but in the bi-functional mechanism the CO2 is activated on the support or on the metal–support interface and the CH4 on the metal.

Smart Designs of Anti-Coking and Anti-Sintering Ni-Based Catalysts for Dry Reforming of Methane: A Recent Review

Dry reforming of methane (DRM) reaction has drawn much interest due to the reduction of greenhouse gases and production of syngas. Coking and sintering have hindered the large-scale operations of Ni-based catalysts in DRM reactions at high temperatures. Smart designs of Ni-based catalysts are comprehensively summarized in fourth aspects: surface regulation, oxygen defects, interfacial engineering, and structural optimization. In each part, details of the designs and anti-deactivation mechanisms are elucidated, followed by a summary of the main points and the recommended strategies to improve the catalytic performance, energy efficiency, and utilization rate.

Artificial Intelligence Modelling Approach for the Prediction of CO-Rich Hydrogen Production Rate from Methane Dry Reforming

This study investigates the applicability of the Leven–Marquardt algorithm, Bayesian regularization, and a scaled conjugate gradient algorithm as training algorithms for an artificial neural network (ANN) predictively modeling the rate of CO and H2 production by methane dry reforming over a Co/Pr2O3 catalyst. The dataset employed for the ANN modeling was obtained using a central composite experimental design. The input parameters consisted of CH4 partial pressure, CO2 partial pressure, and reaction temperature, while the target parameters included the rate of CO and H2 production. A neural network architecture of 3 13 2, 3 15 2, and 3 15 2 representing the input layer, hidden neuron layer, and target (output) layer were employed for the Leven–Marquardt, Bayesian regularization, and scaled conjugate gradient training algorithms, respectively. The ANN training with each of the algorithms resulted in an accurate prediction of the rate of CO and H2 production. The best prediction was, however, obtained using the Bayesian regularization algorithm with the lowest standard error of estimates (SEE). The high values of coefficient of determination (R2 > 0.9) obtained from the parity plots are an indication that the predicted rates of CO and H2 production were strongly correlated with the observed values.

Dry Reforming of Propane over γ-Al2O3 and Nickel Foam Supported Novel SrNiO3 Perovskite Catalyst

The SrNiO3 perovskite catalyst was synthesized by the citrate sol-gel method and supported on γ-Al2O3 and Nickel foam, which was used to produce syngas (CO and H2) via dry reforming of propane (DRP). Several techniques characterized the physicochemical properties of the fresh and spent perovskite catalyst. The X-ray diffractograms (XRD) characterization confirmed the formation of the perovskite compound. Before the catalytic activity test, SrNiO3 perovskite catalyst was reduced in the H2 atmosphere. Results indicated that the H2 reduction slightly increased the activity of the SrNiO3 perovskite catalyst. The catalytic activity was examined for the CO2/C3H8 ratio of 3 and reaction temperatures in the range of 550 °C–700 °C. The results from the catalytic study achieved 88% conversion of C3H8 and 66% conversion of CO2 with SrNiO3/NiF at 700 °C. Also, syngas with a maximum concentration of 21 vol.% of CO and 29 vol.% of H2 was produced from the DRP. The strong basicity of SrNiO3 perovskite enhanced the CO selectivity, resulting in minimal carbon formation. Post reaction catalyst characterization showed the presence of carbon deposition which could have originated from propane decomposition.

On the role of Ce in CO2 adsorption and activation over lanthanum species

La2O3 exhibits good performance for various catalytic applications, such as oxidative coupling of methane (OCM) and dry reforming of methane (DRM), during which coke formation may lead to the deactivation of catalysts. Typically, the reaction between CO2 adsorbed on La2O3 and coke is the rate-determining step of the coke elimination process. This paper describes the influence of Ce addition on the CO2 adsorption and activation over La2O3. Combined with in situ and ex situ characterization and density functional theory (DFT) calculation, we show that Ce addition promotes the formation of bidentate carbonate on La2O3via tuning CO2 adsorption energy. In addition, Ce addition adjusts the ratio of bidentate/monodentate carbonate, and affects the ratio of hexagonal/monoclinic La2O2CO3 on the binary oxides. DRM is used as a probe reaction to examine the coke elimination performance of Ce-La binary oxide. It is found that when the Ce/La ratio reaches the optimal value (0.15), Ce-La binary oxide has the highest CO2 adsorption energy and predominantly promotes the formation of bidentate carbonate, and hence possesses the highest basicity above 700 °C and finally exhibits the best coke elimination performance.

Supported Ni catalyst on a natural halloysite derived silica–alumina composite oxide with unexpected coke-resistant stability for steam-CO2 dual reforming of methane

This work presents a facile and scalable approach for preparing robust supported Ni catalyst with unexpected catalytic stability with outstanding coke deposition and Ni-sintering resistance for steam-CO₂ dual reforming of methane to produce syngas.