Growth of encapsulating carbon on supported Pt nanoparticles studied by in situ TEM

Nanoscale Chemical Diversity of Coke Deposits on Nanoprinted Metal Catalysts Visualized by Tip-Enhanced Raman Spectroscopy

Coke formation is the prime cause of catalyst deactivation, where undesired carbon wastes block the catalyst surface and hinder further reaction in a broad gamut of industrial chemical processes. Yet, the origins of coke formation and their distribution across the catalyst remain elusive, obstructing the design of coke-resistant catalysts. Here, the first-time application of tip-enhanced Raman spectroscopy (TERS) is demonstrated as a nanoscale chemical probe to localize and identify coke deposits on a post-mortem metal nanocatalyst. Monitoring coke at the nanoscale circumvents bulk averaging and reveals the local nature of coke with unmatched detail. The nature of coke is chemically diverse and ranges from nanocrystalline graphite to disordered and polymeric coke, even on a single nanoscale location of a top-down nanoprinted SiO2 -supported Pt catalyst. Surprisingly, not all Pt is an equal producer of coke, where clear isolated coke "hotspots" are present non-homogeneously on Pt which generate large amounts of disordered coke. After their formation, coke shifts to the support and undergoes long-range transport on the surrounding SiO2 surface, where it becomes more graphitic. The presented results provide novel guidelines to selectively free-up the coked metal surface at more mild rejuvenation conditions, thus securing the long-term catalyst stability.

Origin and Formation Mechanism of Carbon Shell-Encapsulated Metal Nanoparticles for Powerful Fuel Cell Durability

Proton exchange membrane fuel cells (PEMFCs) face technical issues of performance degradation due to catalyst dissolution and agglomeration in real-world operations. To address these challenges, intensive research has been recently conducted to introduce additional structural units on the catalyst surface. Among various concepts for surface modification, carbon shell encapsulation is known to be a promising strategy since the carbon shell can act as a protective layer for metal nanoparticles. As an interesting approach to form carbon shells on catalyst surfaces, the precursor ligand-induced formation is preferred due to its facile synthesis and tunable control over the carbon shell porosity. However, the origin of the carbon source and the carbon shell formation mechanism have not been studied in depth yet. Herein, this study aims to investigate carbon sources through the use of different precursors and the introduction of new methodologies related to the ligand exchange phenomenon. Subsequently, we provide new insights into the carbon shell formation mechanism using X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). Finally, the thermal stability and electrochemical durability of carbon shells are thoroughly investigated through in situ transmission electron microscopy (in situ TEM) and accelerated durability tests.

Nucleation of Single-Wall Carbon Nanotubes from Faceted Pt Catalyst Particles Revealed by in Situ Transmission Electron Microscopy

Revealing the nucleation and growth mechanism of single-wall carbon nanotubes (SWCNTs) from faceted solid catalysts is crucial to the control of their structure and properties. However, due to the small size and complex growth environment, the early stages and dynamic process of SWCNT nucleation have rarely been directly revealed, especially under atmospheric conditions. Here, we report the atomic-resolved nucleation of SWCNTs from the faces of truncated octahedral Pt catalysts under atmospheric pressure using a transmission electron microscope equipped with a gas-cell. It was found that the graphene layers were initially formed preferentially on (111) surfaces, which then joined together to form an annular belt and a hemispherical cap, followed by the elongation of the SWCNT. Based on the observations, an annular belt assembly nucleation model and a possible chirality control mechanism are proposed for SWCNTs grown from well-faceted Pt catalysts, which provides useful guidance for the controlled synthesis of SWCNTs by catalyst design.

Electron beam-induced athermal nanowelding of crossing SiOx amorphous nanowires

Athermal welding of crossing SiOx nanowires under e-beam irradiation is in situ observed by TEM. A relevant simulation considering nanocurvature effect and athermal activation effect gives the corresponding 3D structural evolution and the velocity field of atom migration.

Direct Visualization of Atomic-Scale Graphene Growth on Cu through Environmental Transmission Electron Microscopy

The functionalities of two-dimensional (2D) materials are solely determined by their perfect single-layer lattice or precisely stacking of multiple lattice planes, which is predominately determined during their growth process. Although the growth of graphene has been successfully achieved on different substrates with a large area up to millimeters, direct visualization of atomic-scale graphene growth in real time still lacks, which is vital to decipher atomistic mechanisms of graphene growth. Here, we employ aberration-corrected environmental transmission electron microscopy (AC-ETEM) to visualize the nucleation and growth of graphene at the atomic scale in real time. We find a unique lateral epitaxial growth process of graphene on Cu edges under the CO₂ atmosphere with a ledge-flow process. The nucleation of graphene nuclei from amorphous carbon atoms also has been found to proceed with a gradual ordering of in-plane carbon atoms. The coalescence of smaller graphene nanoislands to form large ones is thermodynamically favored, and the evolution of atomic structures at grain boundaries is also revealed in great details. These atomic insights obtained from real-time observations can provide direct evidence for the growth mechanisms of graphene, which can be extended to other 2D materials.

Revealing the Effect of Nickel Particle Size on Carbon Formation Type in the Methane Decomposition Reaction

Carbon species deposition is recognized as the primary cause of catalyst deactivation for hydrocarbon cracking and reforming reactions. Exploring the formation mechanism and influencing factors for carbon deposits is crucial for the design of rational catalysts. In this work, a series of NixMgyAl-800 catalysts with nickel particles of varying mean sizes between 13.2 and 25.4 nm were obtained by co-precipitation method. These catalysts showed different deactivation behaviors in the catalytic decomposition of methane (CDM) reaction and the deactivation rate of catalysts increased with the decrease in nickel particle size. Employing TG-MS and TEM characterizations, we found that carbon nanotubes which could keep catalyst activity were more prone to form on large nickel particles, while encapsulated carbon species that led to deactivation were inclined to deposit on small particles. Supported by DFT calculations, we proposed the insufficient supply of carbon atoms and rapid nucleation of carbon precursors caused by the lesser terrace/step ratio on smaller nickel particles, compared with large particles, inhibit the formation of carbon nanotube, leading to the formation of encapsulated carbon species. The findings in this work may provide guidance for the rational design of nickel-based catalysts for CDM and other methane conversion reactions.

Chirality Pure Carbon Nanotubes: Growth, Sorting, and Characterization

Single-walled carbon nanotubes (SWCNTs) have been attracting tremendous attention owing to their structure (chirality) dependent outstanding properties, which endow them with great potential in a wide range of applications. The preparation of chirality-pure SWCNTs is not only a great scientific challenge but also a crucial requirement for many high-end applications. As such, research activities in this area over the last two decades have been very extensive. In this review, we summarize recent achievements and accumulated knowledge thus far and discuss future developments and remaining challenges from three aspects: controlled growth, postsynthesis sorting, and characterization techniques. In the growth part, we focus on the mechanism of chirality-controlled growth and catalyst design. In the sorting part, we organize and analyze existing literature based on sorting targets rather than methods. Since chirality assignment and quantification is essential in the study of selective preparation, we also include in the last part a comprehensive description and discussion of characterization techniques for SWCNTs. It is our view that even though progress made in this area is impressive, more efforts are still needed to develop both methodologies for preparing ultrapure (e.g., >99.99%) SWCNTs in large quantity and nondestructive fast characterization techniques with high spatial resolution for various nanotube samples.

Carbon Formation Mechanism of C2H2 in Ni-Based Catalysts Revealed by in Situ Electron Microscopy and Molecular Dynamics Simulations

Understanding the carbon formation mechanism is critical for designing catalysts in various applications. Here, we report the observation of the carbon formation mechanism on Ni-based catalysts by environmental transmission electron microscopy (ETEM) over a wide temperature range in combination with molecular dynamics simulations and density functional theory calculations. In situ TEM observation performed in a C₂H₂/H₂ atmosphere provides real-time evidence that Ni₃C is an intermediate phase that decomposes to graphitic carbon and metallic Ni, leading to carbon formation. Mechanisms of acetylene decomposition and evolution of carbon atom configuration are revealed by molecular dynamics simulations, which corroborate the experimental results. The modification of MgO on NiO can effectively decrease the formation of graphitic layers and thus enhance the catalytic performance of NiO. This finding may provide an insight into the origin of the carbon deposition and aid in developing effective approaches to mitigate it.

Acetylene in Organic Synthesis: Recent Progress and New Uses

Recent progress in the leading synthetic applications of acetylene is discussed from the prospect of rapid development and novel opportunities. A diversity of reactions involving the acetylene molecule to carry out vinylation processes, cross-coupling reactions, synthesis of substituted alkynes, preparation of heterocycles and the construction of a number of functionalized molecules with different levels of molecular complexity were recently studied. Of particular importance is the utilization of acetylene in the synthesis of pharmaceutical substances and drugs. The increasing interest in acetylene and its involvement in organic transformations highlights a fascinating renaissance of this simplest alkyne molecule.

Operando chemistry of catalyst surfaces during catalysis

The chemistry of a catalyst surface during catalysis is crucial for a fundamental understanding of the mechanisms of a catalytic reaction performed on the catalyst in the gas or liquid phase.