Distribution and role of Li in Li-doped MgO catalysts for oxidative coupling of methane

Acquiring and transferring comprehensive catalyst knowledge through integrated high-throughput experimentation and automatic feature engineering

Solid catalyst development has traditionally relied on trial-and-error approaches, limiting the broader application of valuable insights across different catalyst families. To overcome this fragmentation, we introduce a framework that integrates high-throughput experimentation (HTE) and automatic feature engineering (AFE) with active learning to acquire comprehensive catalyst knowledge. The framework is demonstrated for oxidative coupling of methane (OCM), where active learning is continued until the machine learning model achieves robustness for each of the BaO-, CaO-, La2O3-, TiO2-, and ZrO2-supported catalysts, with 333 catalysts newly tested. The resulting models are utilized to extract catalyst design rules, revealing key synergistic combinations in high-performing catalysts. Moreover, we propose a method for transferring knowledge between supports, showing that features refined on one support can improve predictions on others. This framework advances the understanding of catalyst design and promotes reliable machine learning.

Effect of the surface morphology of alkaline-earth metal oxides on the oxidative coupling of methane

Alkaline-earth metal oxides with the rocksalt structure, which are simple ionic solids, have attracted attention in attempts to gain fundamental insights into the properties of metal oxides. The surfaces of alkaline-earth metal oxides are considered promising catalysts for the oxidative coupling of methane (OCM); however, the development of such catalysts remains a central research topic. In this paper, we performed first-principles calculations to investigate the ability of four alkaline-earth metal oxides (MgO, CaO, SrO, and BaO) to catalyze the OCM. We adopted five types of surfaces of rocksalt phases as research targets: the (100), (110), stepped (100), oxygen-terminated octopolar (111), and metal-terminated octopolar (111) surfaces. We found that the formation energy of surface O vacancies is a good descriptor for the adsorption energy of a H atom and a methyl radical. The energies related to the OCM mechanism show that, compared with the most stable surface, the minor surfaces better promote the C - H bond cleavage of methane. However, as the trade-off for this advantage, the minor surfaces exhibit increased affinity for the methyl radical. On the basis of this trade-off relationship between properties, we identified several surfaces that we expect to be promising OCM catalysts. Our investigation of the temperature dependence of the Gibbs free energy indicated that, at higher temperatures, the step (100) surface exhibits properties that might benefit the OCM mechanism.

Low-Temperature Activation and Coupling of Methane on MgO Nanostructures Embedded in Cu2O/Cu(111)

The efficient conversion of methane into valuable hydrocarbons, such as ethane and ethylene, at relatively low temperatures without deactivation issues is crucial for advancing sustainable energy solutions. Herein, AP-XPS and STM studies show that MgO nanostructures (0.2-0.5 nm wide, 0.4-0.6 Å high) embedded in a Cu2O/Cu(111) substrate activate methane at room temperature, mainly dissociating it into CHx (x = 2 or 3) and H adatoms, with minimal conversion to C adatoms. These MgO nanostructures in contact with Cu2O/Cu(111) enable C-C coupling into ethane and ethylene at 500 K, a significantly lower temperature than that required for bulk MgO catalysts (>700 K), with negligible carbon deposition and no deactivation. DFT calculations corroborate these experimental findings. The CH4,gas → *CH3 + *H reaction is a downhill process on MgO/Cu2O/Cu(111) surfaces. The activation of methane is facilitated by electron transfer from copper to MgO and the existence of Mg and O atoms with a low coordination number in the oxide nanostructures. The formation of O-CH3 and O-H bonds overcomes the energy necessary for the cleavage of a C-H bond in methane. DFT studies reveal that smaller Mg2O2 model clusters provide stronger binding and lower activation barriers for C-H dissociation in CH4, while larger Mg3O3 clusters promote C-C coupling due to weaker *CH3 binding. All of these results emphasize the importance of size when optimizing the catalytic performance of MgO nanostructures in the selective conversion of methane.

Lithium carbonate-promoted mixed rare earth oxides as a generalized strategy for oxidative coupling of methane with exceptional yields

The oxidative coupling of methane to higher hydrocarbons offers a promising autothermal approach for direct methane conversion, but its progress has been hindered by yield limitations, high temperature requirements, and performance penalties at practical methane partial pressures (~1 atm). In this study, we report a class of Li2CO3-coated mixed rare earth oxides as highly effective redox catalysts for oxidative coupling of methane under a chemical looping scheme. This catalyst achieves a single-pass C2+ yield up to 30.6%, demonstrating stable performance at 700 °C and methane partial pressures up to 1.4 atm. In-situ characterizations and quantum chemistry calculations provide insights into the distinct roles of the mixed oxide core and Li2CO3 shell, as well as the interplay between the Pr oxidation state and active peroxide formation upon Li2CO3 coating. Furthermore, we establish a generalized correlation between Pr4+ content in the mixed lanthanide oxide and hydrocarbons yield, offering a valuable optimization strategy for this class of oxidative coupling of methane redox catalysts.

Light olefin synthesis from a diversity of renewable and fossil feedstocks: state-of the-art and outlook

Light olefins are important feedstocks and platform molecules for the chemical industry. Their synthesis has been a research priority in both academia and industry. There are many different approaches to the synthesis of these compounds, which differ by the choice of raw materials, catalysts and reaction conditions. The goals of this review are to highlight the most recent trends in light olefin synthesis and to perform a comparative analysis of different synthetic routes using several quantitative characteristics: selectivity, productivity, severity of operating conditions, stability, technological maturity and sustainability. Traditionally, on an industrial scale, the cracking of oil fractions has been used to produce light olefins. Methanol-to-olefins, alkane direct or oxidative dehydrogenation technologies have great potential in the short term and have already reached scientific and technological maturities. Major progress should be made in the field of methanol-mediated CO and CO₂ direct hydrogenation to light olefins. The electrocatalytic reduction of CO₂ to light olefins is a very attractive process in the long run due to the low reaction temperature and possible use of sustainable electricity. The application of modern concepts such as electricity-driven process intensification, looping, CO₂ management and nanoscale catalyst design should lead in the near future to more environmentally friendly, energy efficient and selective large-scale technologies for light olefin synthesis.

Oxidative Coupling of Methane: Perspective for High-Value C2 Chemicals

The oxidative coupling of methane (OCM) to C2 hydrocarbons (C2H4 and C2H6) has aroused worldwide interest over the past decade due to the rise of vast new shale gas resources. However, obtaining higher C2 selectivity can be very challenging in a typical OCM process in the presence of easily oxidized products such as C2H4 and C2H6. Regarding this, different types of catalysts have been studied to achieve desirable C2 yields. In this review, we briefly presented three typical types of catalysts such as alkali/alkaline earth metal doped/supported on metal oxide catalysts (mainly for Li doped/supported catalysts), modified transition metal oxide catalysts, and pyrochlore catalysts for OCM and highlighted the features that play key roles in the OCM reactions such as active oxygen species, the mobility of the lattice oxygen and surface alkalinity of the catalysts. In particular, we focused on the pyrochlore (A2B2O7) materials because of their promising properties such as high melting points, thermal stability, surface alkalinity and tunable M-O bonding for OCM reaction.

Exploiting oxidative coupling of methane performed over La2(Ce1−xMgx)2O7−δ catalysts with disordered defective cubic fluorite structure

The oxidative coupling of methane reaction to produce C₂ compounds was studied using La₂(Ce_1−xMg_x)₂O_7−δ catalysts with disordered defective cubic fluorite structures, varying the Mg content (0.0 ≤ x ≤ 1.0), CH₄/O₂ ratio, temperature, and WHSV.