Covalent-bonding to irreducible SiO2 leads to high-loading and atomically dispersed metal catalysts

Advances in morphology-controlled alumina and its supported Pd catalysts: synthesis and applications

Alumina materials, as one of the cornerstones of the modern chemical industry, possess physical and chemical properties that include excellent mechanical strength and structure stability, which also make them highly suitable as catalyst supports. Alumina-supported Pd-based catalysts with the advantages of exceptional catalytic performance, flexible regulated surface metal/acid sites, and good regeneration ability have been widely used in many traditional chemical industry fields and have also shown great application prospects in emerging fields. This review aims to provide an overview of the recent advances in alumina and its supported Pd-based catalysts. Specifically, the synthesis strategies, morphology transformation mechanisms, and structural properties of alumina with various morphologies are comprehensively summarized and discussed in-depth. Then, the preparation approaches of Pd/Al2O3 catalysts (impregnation, precipitation, and other emerging methods), as well as the metal-support interactions (MSIs), are revisited. Moreover, Some promising applications have been chosen as representative reactions in fine chemicals, environmental purification, and sustainable development fields to highlight the universal functionality of the alumina-supported Pd-based catalysts. The role of the Pd species, alumina support, promoters, and metal-support interactions in the enhancement of catalytic performance are also discussed. Finally, some challenges and upcoming opportunities in the academic and industrial application of the alumina and its supported Pd-based are presented and put forward.

Investigation of Ni-Cu-acid multifunctional synergism in NiCu-phyllosilicate catalysts toward the 1,4-butynediol hydrogenation to 1,4-butanediol

We studied the Ni-Cu-acid multifunctional synergism in NiCu-phyllosilicate catalysts toward 1,4-butynediol hydrogenation to 1,4-butanediol by varying the reduction temperature, which can activate different bimetal and support interactions. Compared with a monometallic Ni phyllosilicate (phy), which only showed one type of metal species when reduced at ∼750 °C, there are three types of metal species for the bimetallic Ni-Cu-phyllosilicate derived catalysts, namely Cuphy, differentiated Ni, and Niphy. Thorough structure-activity/selectivity correlation investigations showed that, although the Ni9Cu1-P catalyst matrix can produce tiny amounts of differentiated Ni0 species under the induction of reduced Cu0 at R250 condition, it could not form Ni-Cu bimetallic interactions for the collaborative hydrogenation of 1,4-butynediol, and the product stays in the semi hydrogenated state. When the reduction temperature is raised to 500 °C, stable Ni-Cu alloy active sites exist, accompanied by the strong metal support interaction and metal acid effect derived from the intimate contact between the extracted metal sites and the surviving functional phyllosilicate support; these functionalities yield a supreme hydrogenation performance of the R500 sample with a 1,4-butanediol yield larger than 91.2%.

Emerging catalysts for the ambient synthesis of ethylene glycol from CO2 and its derivatives

Ethylene glycol (EG), a useful chemical raw material, has been widely applied in many aspects of modern society. The conventional preparation of ethylene glycol mainly uses the petroleum route at high temperatures and pressure. More and more approaches have been developed to synthesize EG from CO₂ and its derivatives under mild conditions. In this review, the ambient synthesis of EG from thermocatalysis, photocatalysis, and electrocatalysis is highlighted. The coal-to-ethylene glycol technology, one of the typical thermal catalysis routes for EG preparation, is relatively mature. However, it still faces some problems to be solved in industrialization. The recent progress in the development of coal-to-ethylene glycol technology is introduced. The main focus is on how to realize the preparation of EG under mild conditions. The strategies include doping promoters, modification of supports, design of catalysts with special structures, etc. Furthermore, the emerging technological progress of photocatalytic and electrocatalytic ethylene glycol synthesis under ambient conditions is introduced. Compared with the thermal catalytic reaction, the reaction conditions are milder. However, there are still many problems in large-scale production. Finally, we propose future development issues and related prospects for the ambient synthesis of EG using different catalytic routes.

Advanced Strategies for Stabilizing Single-Atom Catalysts for Energy Storage and Conversion

Well-defined atomically dispersed metal catalysts (or single-atom catalysts) have been widely studied to fundamentally understand their catalytic mechanisms, improve the catalytic efficiency, increase the abundance of active components, enhance the catalyst utilization, and develop cost-effective catalysts to effectively reduce the usage of noble metals. Such single-atom catalysts have relatively higher selectivity and catalytic activity with maximum atom utilization due to their unique characteristics of high metal dispersion and a low-coordination environment. However, freestanding single atoms are thermodynamically unstable, such that during synthesis and catalytic reactions, they inevitably tend to agglomerate to reduce the system energy associated with their large surface areas. Therefore, developing innovative strategies to stabilize single-atom catalysts, including mass-separated soft landing, one-pot pyrolysis, co-precipitation, impregnation, atomic layer deposition, and organometallic complexation, is critically needed. Many types of supporting materials, including polymers, have been commonly used to stabilize single atoms in these fabrication techniques. Herein, we review the stabilization strategies of single-atom catalyst, including different synthesis methods, specific metals and carriers, specific catalytic reactions, and their advantages and disadvantages. In particular, this review focuses on the application of polymers in the synthesis and stabilization of single-atom catalysts, including their functions as carriers for metal single atoms, synthetic templates, encapsulation agents, and protection agents during the fabrication process. The technical challenges that are currently faced by single-atom catalysts are summarized, and perspectives related to future research directions including catalytic mechanisms, enhancement of the catalyst loading content, and large-scale implementation are proposed to realize their practical applications.

Graphical Abstract

Single-atom catalysts are characterized by high metal dispersibility, weak coordination environments, high catalytic activity and selectivity, and the highest atom utilization. However, due to the free energy of the large surface area, individual atoms are usually unstable and are prone to agglomeration during synthesis and catalytic reactions. Therefore, researchers have developed innovative strategies, such as soft sedimentation, one-pot pyrolysis, coprecipitation, impregnation, step reduction, atomic layer precipitation, and organometallic complexation, to stabilize single-atom catalysts in practical applications. This article summarizes the stabilization strategies for single-atom catalysts from the aspects of their synthesis methods, metal and support types, catalytic reaction types, and its advantages and disadvantages. The focus is on the application of polymers in the preparation and stabilization of single-atom catalysts, including metal single-atom carriers, synthetic templates, encapsulation agents, and the role of polymers as protection agents in the manufacturing process. The main feature of polymers and polymer-derived materials is that they usually contain abundant heteroatoms, such as N, that possess lone-pair electrons. These lone-pair electrons can anchor the single metal atom through strong coordination interactions. The coordination environment of the lone-pair electrons can facilitate the formation of single-atom catalysts because they can enlarge the average distance of a single precursor adsorbed on the polymer matrix. Polymers with nitrogen groups are favorable candidates for dispersing active single atoms by weakening the tendency of metal aggregation and redistributing the charge densities around single atoms to enhance the catalytic performance. This review provides a summary and analysis of the current technical challenges faced by single-atom catalysts and future research directions, such as the catalytic mechanism of single-atom catalysts, sufficiently high loading, and large-scale implementation.

Copper phyllosilicate-derived ultrafine copper nanoparticles with plenty of Cu0and Cu+ for the enhanced catalytic performance of ethylene carbonate hydrogenation to methanol

The hydrogenation of CO₂-derived carbonates to methanol is an alternative route for the indirect utilization of abundant C1 sources. Various Cu/SiO₂catalysts with different copper loading content prepared by using an ammonia evaporation hydrothermal method are implemented to evaluate the catalytic performance of ethylene carbonate (EC) hydrogenation to methanol and ethylene glycol (EG). The Cu loading content was identified to significantly affect the Cu nanoparticles (NPs) size and metal-support interaction. Highly dispersed Cu NPs restricted and embedded in copper phyllosilicate presented a smaller average particle size than the impregnated Cu/SiO₂-IM catalyst. ThexCu/SiO₂catalyst with ultrafine Cu NPs showed abundant Cu-O-Si interfaces, acidic sites, and coherent Cu⁰and Cu⁺species. The 5Cu/SiO₂catalyst achieved methanol yield of 76% and EG yield of 98% at EC conversion of 99%, and no obvious deactivation was observed after long-term operation. The superior catalytic performance of the 5Cu/SiO₂catalyst is attributed to the synergetic effect between the appropriate Cu⁰surface area which provides sufficient active hydrogen, and the atomic ratio of Cu⁺for the polarization and activation of carbon-oxygen bonds.

Catalytic Conversion of 5-Hydroxymethylfurfural to High-Value Derivatives by Selective Activation of C-O, C=O, and C=C Bonds

With increasing concern for reducing CO₂ emission and alleviating fossil resource dependence, catalytic transformation of 5-hydroxymethylfurfural (HMF), a vital platform compound derived from C₆ sugars, holds great promise for producing value-added chemicals. Among several well-established catalytic systems, hydrogenation and oxidation processes have been efficiently adopted for upgrading HMF. This Review covers recent advances in the development of thermocatalytic conversion of HMF into value-added chemicals. The advances of metal-catalyzed hydrogenation, hydrogenolysis, ring-opening, decarbonylation, and oxidation involving selective activation of C-O, C=O, and C=C groups are described. The roles played by nature of metals, supports, additives, synergy of metal-acid sites, and metal-support interaction are also discussed at the molecular level. Finally, an outlook is provided to highlight major challenges associated with this huge research area.

Recent Advances in Reductive Upgrading of 5-Hydroxymethylfurfural via Heterogeneous Thermocatalysis

The catalytic conversion of 5-hydroxymethylfufural (HMF), one of the vital platform chemicals in biomass upgrading, holds great promise for producing highly valuable chemicals through sustainable routes, thereby alleviating the dependence on fossil feedstocks and reducing CO₂ emissions. The reductive upgrading (hydrogenation, hydrogenolysis, ring-opening, ring-rearrangement, amination, etc.) of HMF has exhibited great potential to produce monomers, liquid fuel additives, and other valuable chemicals. Thermocatalytic conversion has a significant advantage over photocatalysis and electrocatalysis in productivity. In this Review, the recent achievements of thermo-reductive transformation of HMF to various chemicals using heterogeneous catalytic systems are presented, including the catalytic systems (catalyst and solvent), reaction conditions, (reaction temperature, pressure, etc.), and reaction mechanisms. The current challenges and future opportunities are discussed as well, aiming at guiding the catalyst design and practical scalable productions.

Emerging Single-Atom Catalysts/Nanozymes for Catalytic Biomedical Applications

Single-atom catalysts (SACs) are a type of atomically dispersed nanozymes with the highest atom utilization, which employ low-coordinated single atoms as the catalytically active sites. SACs not only inherit the merits of traditional nanozymes, but also hold high catalytic activity and superb catalytic selectivity, which ensure their tremendous application potential in environmental remediation, energy storage and conversion, chemical industry, nanomedicine, etc. Nevertheless, undesired aggregation effect of single atoms during preactivation and reaction processes is significantly enhanced owing to the high surface free energy of single atoms. In this case, appropriate substrates are requisite to prevent the aggregation event through the powerful interactions between the single atoms and the substrates, thereby stabilizing the high catalytic activity of the catalysts. In this review, the synthetic methods and characterization approaches of SACs are first described. Then the application cases of SACs in nanomedicine are summarized. Finally, the current challenges and future opportunities of the SACs in nanomedicine are outlined. It is hoped that this review may have implications for furthering the development of new SACs with improved biophysicochemical properties and broadened biomedical applications.

Copper Phyllosilicates-Derived Catalysts in the Production of Alcohols from Hydrogenation of Carboxylates, Carboxylic Acids, Carbonates, Formyls, and CO2: A Review

Copper phyllosilicates-derived catalysts (CuPS-cats) have been intensively explored in the past two decades due to their promising activity in carbonyls hydrogenation. However, CuPS-cats have not been completely reviewed. This paper focuses on the aspects concerning CuPS-cats from synthesis methods, effects of preparation conditions, and dopant to catalytic applications of CuPS-cats. The applications of CuPS-cats include the hydrogenation of carboxylates, carboxylic acids, carbonates, formyls, and CO2 to their respective alcohols. Besides, important factors such as the Cu dispersion, Cu+ and Cu0 surface areas, particles size, interaction between Cu and supports and dopants, morphologies, and spatial effect on catalytic performance of CuPS-cats are discussed. The deactivation and remedial actions to improve the stability of CuPS-cats are summarized. It ends up with the challenges and prospective by using this type of catalyst.

Positive effects of a halloysite-supported Cu/Co catalyst fabricated by a urea-driven deposition precipitation method on the CO-SCR reaction and SO2 poisoning

Cu/Co catalysts were prepared on halloysite nanotube supports by a urea-driven deposition–precipitation method for CO oxidation and the selective catalytic reduction of NO (CO-SCR).

Propane dehydrogenation: catalyst development, new chemistry, and emerging technologies

This review describes recent advances in the propane dehydrogenation process in terms of emerging technologies, catalyst development and new chemistry.

Hydrophobic Copper Catalysts Derived from Copper Phyllosilicates in the Hydrogenation of Levulinic Acid to γ-Valerolactone

A reduction-silylation-reduction method was developed to synthesize hydrophobic Cu catalysts derived from Cu phyllosilicates (CuPS). Triethoxy(octyl)silane (OTS) was used as the coupling agent. The OTS-grafted, reduced CuPS catalysts were applied in the hydrogenation of levulinic acid (LA) to γ-valerolactone (GVL). The most promising catalyst was synthesized by reducing CuPS at a high temperature (350 °C for 3 h), followed by OTS grafting, and then by repeating the previous reduction step. High LA conversion (95.7%), GVL yield (85.2%), and stability (3 cycles with a 7.5% loss of initial activity) were obtained at a mild reaction condition (130 °C with a H₂ pressure of 12 bar). A high reduction temperature not only leads to a low oxidation state of Cu species but also suppresses the formation of silylation-induced acids. Moreover, the intrinsic activity of a reduced CuPS catalyst was nearly intact after subjecting to silylation and the second reduction treatment.

Single-Atom Catalysts across the Periodic Table

Isolated atoms featuring unique reactivity are at the heart of enzymatic and homogeneous catalysts. In contrast, although the concept has long existed, single-atom heterogeneous catalysts (SACs) have only recently gained prominence. Host materials have similar functions to ligands in homogeneous catalysts, determining the stability, local environment, and electronic properties of isolated atoms and thus providing a platform for tailoring heterogeneous catalysts for targeted applications. Within just a decade, we have witnessed many examples of SACs both disrupting diverse fields of heterogeneous catalysis with their distinctive reactivity and substantially enriching our understanding of molecular processes on surfaces. To date, the term SAC mostly refers to late transition metal-based systems, but numerous examples exist in which isolated atoms of other elements play key catalytic roles. This review provides a compositional encyclopedia of SACs, celebrating the 10th anniversary of the introduction of this term. By defining single-atom catalysis in the broadest sense, we explore the full elemental diversity, joining different areas across the whole periodic table, and discussing historical milestones and recent developments. In particular, we examine the coordination structures and associated properties accessed through distinct single-atom-host combinations and relate them to their main applications in thermo-, electro-, and photocatalysis, revealing trends in element-specific evolution, host design, and uses. Finally, we highlight frontiers in the field, including multimetallic SACs, atom proximity control, and possible applications for multistep and cascade reactions, identifying challenges, and propose directions for future development in this flourishing field.

Transformation of Levulinic Acid to Valeric Biofuels: A Review on Heterogeneous Bifunctional Catalytic Systems

Valerate esters (VAEs) commonly derived from levulinic acid (LA), which is deemed as one of the most promising biomass platform molecules, have been hailed as "valeric biofuels" in recent years. The cascade transformation of LA to VAEs consists of a series of acid- and metal-catalyzed processes alternately, in which heterogeneous bifunctional catalysts are required for better catalytic performance. The transformation pathway from LA to VAEs is presented, and bifunctional catalytic systems for the cascade transformation of LA into valeric acid (VA) and its esters, as well as one-pot conversion processes, are reviewed. Additionally, effects of metal and acid sites on the catalytic performance are discussed in detail. Impacts of and improvements to coke deposition, which is determined to be the primary reason for the reduction in catalytic activity, are also analyzed. Finally, feasible suggestions are proposed for enhanced catalytic performance and a reduction in overall costs.

How Catalysts and Experimental Conditions Determine the Selective Hydroconversion of Furfural and 5-Hydroxymethylfurfural

Furfural and 5-hydroxymethylfurfural stand out as bridges connecting biomass raw materials to the biorefinery industry. Their reductive transformations by hydroconversion are key routes toward a wide variety of chemicals and biofuels, and heterogeneous catalysis plays a central role in these reactions. The catalyst efficiency highly depends on the nature of metals, supports, and additives, on the catalyst preparation procedure, and obviously on reaction conditions to which catalyst and reactants are exposed: solvent, pressure, and temperature. The present review focuses on the roles played by the catalyst at the molecular level in the hydroconversion of furfural and 5-hydroxymethylfurfural in the gas or liquid phases, including catalytic hydrogen transfer routes and electro/photoreduction, into oxygenates or hydrocarbons (e.g., furfuryl alcohol, 2,5-bis(hydroxymethyl)furan, cyclopentanone, 1,5-pentanediol, 2-methylfuran, 2,5-dimethylfuran, furan, furfuryl ethers, etc.). The mechanism of adsorption of the reactant and the mechanism of the reaction of hydroconversion are correlated to the specificities of each active metal, both noble (Pt, Pd, Ru, Au, Rh, and Ir) and non-noble (Ni, Cu, Co, Mo, and Fe), with an emphasis on the role of the support and of additives on catalytic performances (conversion, yield, and stability). The reusability of catalytic systems (deactivation mechanism, protection, and regeneration methods) is also discussed.

Recent progress in improving the stability of copper-based catalysts for hydrogenation of carbon–oxygen bonds

Five different strategies to enhance the stability of Cu-based catalysts for hydrogenation of C–O bonds are summarized in this review.