Revisiting effects of alkali metal and alkaline earth co-cation additives to Cu/SSZ-13 selective catalytic reduction catalysts

Effect of Cu/HZSM-5 sorbents with different Si/Al ratios on the adsorption and oxidation performance of H2S

This study employed a wet impregnation method to synthesize five types of Cu/HZSM-5 adsorbents with Si/Al ratios of 25, 50, 85, 200, and 300, used for the removal of H2S in low-temperature, low-oxygen environments. The impact of different Si/Al ratios on the adsorption oxidative performance of Cu30/HZSM-5-85 adsorbents was investigated. According to the performance test results, Cu30/HZSM-5-85 exhibited the highest breakthrough capacity, reaching 231.75 mg H2S/gsorbent. Cu/HZSM-5 sorbent maintains a strong ability to remove H2S even under humid conditions and shows excellent water resistance. XRD, BET, and XPS results revealed that CuO is the primary active species, with Cu30/HZSM-5-85 having the largest surface area and highest CuO content, providing more active sites for H2S adsorption. H2-TPR and O2-TPD results confirmed that Cu30/HZSM-5-85 sorbent exhibits outstanding redox properties and oxygen storage capacity, contributing to excellent oxygen transferability in the molecular sieve adsorption-oxidation process. With notable characteristics such as a large surface area, high desulfurization efficiency, and water resistance, Cu30/HZSM-5-85 sorbents hold significant importance for industrial applications.

Na Cocations and Hydrothermal Aging Cooperatively Boost the Regeneration of Phosphorus-Poisoned Pd/SSZ-13 for Passive NOx Adsorption

Pd/SSZ-13 has been proposed as a passive NOx adsorber (PNA) for low-temperature NOx adsorption. However, it remains challenging for Pd/SSZ-13 to work efficiently when suffering from phosphorus poisoning. Herein, we report a simple and efficient strategy to regenerate the phosphorus-poisoned Pd/SSZ-13 based on the cooperation between hydrothermal aging treatment and Na cocations. It was found that hydrothermal aging treatment enabled the redispersion of Pd and P-containing species in phosphorus-poisoned Pd/SSZ-13. Meanwhile, the presence of Na cocations significantly reduced the formation of AlPO4 and retained more paired Al sites for highly dispersed Pd2+ ions, which was of great importance for the recovery of adsorption performance. To our satisfaction, the restoration ratio of the adsorption capacity of poisoned Pd/SSZ-13 was >90% after regeneration. Strikingly, the NOx adsorption activities of phosphorus-poisoned Pd/SSZ-13 with phosphorus loadings of 0.2 and 0.4 mmol g-1 almost completely recovered upon regeneration. This study demonstrates the promoting effect of Na cocations on the regeneration of phosphorus-poisoned Pd/SSZ-13 by hydrothermal aging treatment, which provides useful guidance for the design of PNA materials with excellent durability for cold-start application.

Analyzing the Effect of Zr, W, and V Isomorph Framework Substitution on ZSM-5 and Beta Zeolites for Their Use as Hydrocarbon Trap

This work evaluates the effect on the adsorption and desorption kinetics of propene and toluene (used as probe molecules for vehicle cold-start emissions) of the isomorph framework substitution of Zr, W, and V on commercial ZSM-5 and beta zeolites. TG-DTA and XRD characterization data indicated that: (i) Zr does not modify the crystalline structure of the parent zeolites, (ii) W develops a new crystalline phase, and (iii) V causes the breakdown of the zeolite structure during the aging step. The CO₂ and N₂ adsorption data revealed that the substituted zeolites present a narrower microporosity than pristine zeolites. As a consequence of all these modifications, the modified zeolites feature different adsorption capacity and kinetics of HCs, so, different hydrocarbon trapping ability than pristine zeolites. However, a clear correlation is not observed between the changes in the porosity/acidity of zeolites and the adsorption capacity and kinetics, which depends on: (i) the zeolite (ZSM-5 or BEA), (ii) the hydrocarbon (toluene or propene), and (iii) the cation to be inserted (Zr, W, or V).

Interplay between copper redox and transfer and support acidity and topology in low temperature NH3-SCR

Low-temperature standard NH₃-SCR over copper-exchanged zeolite catalysts occurs on NH₃-solvated Cu-ion active sites in a quasi-homogeneous manner. As key kinetically relevant reaction steps, the reaction intermediate Cu^II(NH₃)₄ ion hydrolyzes to Cu^II(OH)(NH₃)₃ ion to gain redox activity. The Cu^II(OH)(NH₃)₃ ion also transfers between neighboring zeolite cages to form highly reactive reaction intermediates. Via operando electron paramagnetic resonance spectroscopy and SCR kinetic measurements and density functional theory calculations, we demonstrate here that such kinetically relevant steps become energetically more difficult with lower support Brønsted acid strength and density. Consequently, Cu/LTA displays lower Cu atomic efficiency than Cu/CHA and Cu/AEI, which can also be rationalized by considering differences in their support topology. By carrying out hydrothermal aging to eliminate support Brønsted acid sites, both Cu^II(NH₃)₄ ion hydrolysis and Cu^II(OH)(NH₃)₃ ion migration are hindered, leading to a marked decrease in Cu atomic efficiency for all catalysts.

Review of the application of Cu-containing SSZ-13 in NH3-SCR-DeNO x and NH3-SCO

The reduction of NO x emissions has become one of the most important subjects in environmental protection. Cu-containing SSZ-13 is currently the state-of-the-art catalyst for the selective catalytic reduction of NO x with ammonia (NH3-SCR-DeNO x ). Although the current-generation catalysts reveal enhanced activity and remarkable hydrothermal stability, still open challenges appear. Thus, this review focuses on the progress of Cu-containing SSZ-13 regarding preparation methods, hydrothermal resistance and poisoning as well as reaction mechanisms in NH3-SCR-DeNO x . Remarkably, the paper reviews also the progress of Cu-containing SSZ-13 in the selective ammonia oxidation into nitrogen and water vapor (NH3-SCO). The dynamics in the NH3-SCR-DeNO x and NH3-SCO fields make this review timely.

Rate Controlling in Low-Temperature Standard NH3-SCR: Implications from Operando EPR Spectroscopy and Reaction Kinetics

A series of seven Cu/SSZ-13 catalysts with Si/Al = 6.7 are used to elucidate key rate-controlling factors during low-temperature standard ammonia-selective catalytic reduction (NH₃-SCR), via a combination of SCR kinetics and operando electron paramagnetic resonance (EPR) spectroscopy. Strong Cu-loading-dependent kinetics, with Cu atomic efficiency increasing nearly by an order of magnitude, is found when per chabazite cage occupancy for Cu ion increases from ∼0.04 to ∼0.3. This is due mainly to the release of intercage Cu transfer constraints that facilitates the redox chemistry, as evidenced from detailed Arrhenius analysis. Operando EPR spectroscopy studies reveal strong connectivity between Cu-ion dynamics and SCR kinetics, based on which it is concluded that under low-temperature steady-state SCR, kinetically most relevant Cu species are those with the highest intercage mobility. Transient binuclear Cu species are mechanistically relevant species, but their splitting and cohabitation are indispensable for low-temperature kinetics.

Selective catalytic reduction of NO x with NH3: opportunities and challenges of Cu-based small-pore zeolites

Zeolites, as efficient and stable catalysts, are widely used in the environmental catalysis field. Typically, Cu-SSZ-13 with small-pore structure shows excellent catalytic activity for selective catalytic reduction of NO _x with ammonia (NH₃-SCR) as well as high hydrothermal stability. This review summarizes major advances in Cu-SSZ-13 applied to the NH₃-SCR reaction, including the state of copper species, standard and fast SCR reaction mechanism, hydrothermal deactivation mechanism, poisoning resistance and synthetic methodology. The review gives a valuable summary of new insights into the matching between SCR catalyst design principles and the characteristics of Cu²⁺-exchanged zeolitic catalysts, highlighting the significant opportunity presented by zeolite-based catalysts. Principles for designing zeolites with excellent NH₃-SCR performance and hydrothermal stability are proposed. On the basis of these principles, more hydrothermally stable Cu-AEI and Cu-LTA zeolites are elaborated as well as other alternative zeolites applied to NH₃-SCR. Finally, we call attention to the challenges facing Cu-based small-pore zeolites that still need to be addressed.

Improvement of Alkali Metal Resistance for NH3-SCR Catalyst Cu/SSZ-13: Tune the Crystal Size

To improve the alkali metal resistance of commercial catalyst Cu/SSZ-13 for ammonia selective catalytic reduction (NH3-SCR) reaction, a simple method to synthesize Cu/SSZ-13 with a core–shell like structure was developed. Compared with smaller-sized counterparts, Cu/SSZ-13 with a crystal size of 2.3 μm exhibited excellent resistance to Na poisoning. To reveal the influence of the crystal size on Cu/SSZ-13, physical structure characterization (XRD, BET, SEM, NMR) and chemical acidic distribution (H2-TPR, UV-Vis, Diethylamine-TPD, pyridine-DRIFTs, EDS) were investigated. It was found that the larger the crystal size of the molecular sieve, the more Cu is distributed in the crystal core, and the less likely it was to be replaced by Na to generate CuO. Therefore, a 2.3 μm sized Cu/SSZ-13 well-controlled the reactivity of the side reaction NH3 oxidation and the generation of N2O. The result was helpful to guide the extension of the service life of Cu/SSZ-13.

Recent progress in the improvement of hydrothermal stability of zeolites

Zeolites have been successfully employed in many catalytic reactions of industrial relevance. The severe conditions required in some processes, where high temperatures are frequently combined with the presence of steam, highlight the need of considering the evolution of the catalyst structure during the reaction. This review attempts to summarize the recently developed strategies to improve the hydrothermal framework stability of zeolites.

Kinetic analysis of Ag particle redispersion into ZSM-5 in the presence of coke using in situ XAFS

In the present study, the redispersion behavior of Ag particles on ZSM-5 in the presence of coke was observed using in situ X-ray absorption fine structure (XAFS) spectroscopy.

Kinetic and spectroscopic insights into the behaviour of Cu active site for NH3-SCR over zeolites with several topologies

Zeolite topology has a great effect on the dependence of NH₃-SCR rates over Cu–zeolites at 473 K on Cu density. It is revealed by the time-resolved UV-vis measurements that zeolites mainly affect the oxidation property of Cu ion by O₂.

Fe-Exchanged Small-Pore Zeolites as Ammonia Selective Catalytic Reduction (NH3-SCR) Catalysts

Cu-exchanged small-pore zeolites have been extensively studied in the past decade as state-of-the-art selective catalytic reduction (SCR) catalysts for diesel engine exhaust NOx abatement for the transportation industry. During this time, Fe-exchanged small-pore zeolites, e.g., Fe/SSZ-13, Fe/SAPO-34, Fe/SSZ-39 and high-silica Fe/LTA, have also been investigated but much less extensively. In comparison to their Cu-exchanged counterparts, such Fe/zeolite catalysts display inferior low-temperature activities, but improved stability and high-temperature SCR selectivities. Such characteristics entitle these catalysts to be considered as key components of highly efficient emission control systems to improve the overall catalyst performance. In this short review, recent studies on Fe-exchanged small-pore zeolite SCR catalysts are summarized, including (1) the synthesis of small-pore Fe/zeolites; (2) nature of the SCR active Fe species in these catalysts as determined by experimental and theoretical approaches, including Fe species transformation during hydrothermal aging; (3) SCR reactions and structure-function correlations; and (4) a few aspects on industrial applications.

Why does there have to be a residual Na ion as a co-cation on Cu/SSZ-13?

Only the residual Na⁺ ion as co-cation improves the hydrothermal stability and NH₃-SCR activity of Cu/SSZ-13.