Changes in Ni-NiO equilibrium due to LaFeO3 and the effect on dry reforming of CH4

Atomic/molecular layer deposition strategies for enhanced CO2 capture, utilisation and storage materials

Elevated levels of carbon dioxide (CO2) in the atmosphere and the diminishing reserves of fossil fuels have raised profound concerns regarding the resulting consequences of global climate change and the future supply of energy. Hence, the reduction and transformation of CO2 not only mitigates environmental pollution but also generates value-added chemicals, providing a dual remedy to address both energy and environmental challenges. Despite notable advancements, the low conversion efficiency of CO2 remains a major obstacle, largely attributed to its inert chemical nature. It is imperative to engineer catalysts/materials that exhibit high conversion efficiency, selectivity, and stability for CO2 transformation. With unparalleled precision at the atomic level, atomic layer deposition (ALD) and molecular layer deposition (MLD) methods utilize various strategies, including ultrathin modification, overcoating, interlayer coating, area-selective deposition, template-assisted deposition, and sacrificial-layer-assisted deposition, to synthesize numerous novel metal-based materials with diverse structures. These materials, functioning as active materials, passive materials or modifiers, have contributed to the enhancement of catalytic activity, selectivity, and stability, effectively addressing the challenges linked to CO2 transformation. Herein, this review focuses on ALD and MLD's role in fabricating materials for electro-, photo-, photoelectro-, and thermal catalytic CO2 reduction, CO2 capture and separation, and electrochemical CO2 sensing. Significant emphasis is dedicated to the ALD and MLD designed materials, their crucial role in enhancing performance, and exploring the relationship between their structures and catalytic activities for CO2 transformation. Finally, this comprehensive review presents the summary, challenges and prospects for ALD and MLD-designed materials for CO2 transformation.

Dry reforming of methane over gallium-based supported catalytically active liquid metal solutions

Gallium-rich supported catalytically active liquid metal solutions (SCALMS) were recently introduced as a new way towards heterogeneous single atom catalysis. SCALMS were demonstrated to exhibit a certain resistance against coking during the dehydrogenation of alkanes using Ga-rich alloys of noble metals. Here, the conceptual catalytic application of SCALMS in dry reforming of methane (DRM) is tested with non-noble metal (Co, Cu, Fe, Ni) atoms in the gallium-rich liquid alloy. This study introduces SCALMS to high-temperature applications and an oxidative reaction environment. Most catalysts were shown to undergo severe oxidation during DRM, while Ga-Ni SCALMS retained a certain level of activity. This observation is explained by a kinetically controlled redox process, namely oxidation to gallium oxide species and re-reduction via H2 activation over Ni. Consequentially, this redox process can be shifted to the metallic side when using increasing concentrations of Ni in Ga, which strongly suppresses coke formation. Density-functional theory (DFT) based ab initio molecular dynamics (AIMD) simulations were performed to confirm the increased availability of Ni at the liquid alloy-gas interface. However, leaching of gallium via the formation of volatile oxidic species during the hypothesised redox cycles was identified indicating a critical instability of Ga-Ni SCALMS for prolonged test durations.

Effect of the Calcination Temperature of LaNiO3 on the Structural Properties and Reaction Performance of Catalysts in the Steam Reforming of Methane

The steam reforming of methane (SRM) reaction is a significant process for efficient syngas generation and for promising distributed hydrogen production. In this work, a series of LaNiO3 oxides were prepared using the Pechini method, calcined from 600 °C to 900 °C and tested for the SRM reaction. Fresh, reduced, and used samples were characterized using STA-MS-FTIR, in situ and ex situ XRD, N2 physical adsorption, H2-TPR, TEM, TPO, and Raman. The results show that LaNiO3 begins to crystallize at about 550 °C, and the increase in calcination temperature results in the following differences in the properties of the LaNiO3 samples: larger LaNiO3 grains, smaller specific surface area, higher reduction temperature, smaller Ni0 grains reduced from the bulk phase, and stronger metal–support interaction. The maximum CH4 conversion could be achieved over LaNiO3 calcinated at 800 °C. In addition, the effect of steam-to-carbon ratio (S/C) on the performance of the SRM reaction was studied, and a S/C of 1.5 was found to be optimal for CH4 conversion. Too strong a metal–support interaction and too much unreacted steam causes a loss of catalytic activity. Finally, it was also proved using TPO and Raman that an increase in calcination temperature improves the carbon deposition resistance of the catalyst.

Two-Dimensional Perovskite Crystals Formed by Atomic Layer Deposition of CaTiO3 on γ-Al2O3

CaTiO₃ films with an average thickness of 0.5 nm were deposited onto γ-Al₂O₃ by Atomic Layer Deposition (ALD) and then characterized by a range of techniques, including X-ray Diffraction (XRD) and High-Resolution, Transmission Electron Microscopy (HRTEM). The results demonstrate that the films form two-dimensional crystallites over the entire surface. Lattice fringes from HRTEM indicate that the crystallites range in size from 5 to 20 nm and are oriented in various directions. Films of the same thickness on SiO₂ remained amorphous, indicating that the support played a role in forming the crystallites.

Thermodynamic assessment of the stability of bulk and nanoparticulate cobalt and nickel during dry and steam reforming of methane

The high reaction temperatures during steam and dry reforming of methane inevitably entail catalyst deactivation. Evaluation of the feasibility or potentially relevant mechanisms at play is of utmost importance to develop highly active and stable catalysts. Herein, various oxidation reactions of bulk-sized nickel and cobalt to the corresponding metal oxide or in the presence of a metal oxide carrier are evaluated thermodynamically and linked to approximated conditions during methane reforming. In particular cobalt aluminate, as well as cobalt or nickel titanates are likely to form. As oxidation to bulk-sized metal oxide is unlikely, a thermodynamic analysis of metallic nanoparticles was performed to calculate the size dependent stability against oxidation to nickel oxide or cobalt oxide in water and carbon dioxide-rich environments. The calculations indicate that nickel nanoparticles >3 nm and cobalt nanoparticles >10 nm are expected to withstand oxidation during steam and dry reforming of methane with stoichiometric feed compositions and methane conversion levels >10% at temperatures up to 1100 and 900 °C, respectively. Lastly, the reduced thermal stability of nanoparticles due to melting point suppression was assessed, leading to similar recommendations concerning minimum particle sizes.

Thermodynamic assessment of oxidation and sintering of Co or Ni as well as the size dependent oxidation of nanoparticles to the corresponding oxide are presented considering the prevailing conditions during steam and dry reforming of methane.

A Thermodynamic Investigation of Ni on Thin-Film Titanates (ATiO3)

Thin, ~1-nm films of CaTiO3, SrTiO3, and BaTiO3 were deposited onto MgAl2O4 by Atomic Layer Deposition (ALD) and then studied as catalyst supports for ~5 wt % of Ni that was added to the perovskite thin films by Atomic Layer Deposition. Scanning Transmission Electron Microscopy demonstrated that both the Ni and the perovskites uniformly covered the surface of the support following oxidation at 1073 K, even after redox cycling, but large Ni particles formed following a reduction at 1073 K. When compared to Ni/MgAl2O4, the perovskite-containing catalysts required significantly higher temperatures for Ni reduction. Equilibrium constants for Ni oxidation, as determined from Coulometric Titration, indicated that the oxidation of Ni shifted to lower PO2 on the perovskite-containing materials. Based on Ni equilibrium constants, Ni interactions are strongest with CaTiO3, followed by SrTiO3 and BaTiO3. The shift in the equilibrium constant was shown to cause reversible deactivation of the Ni/CaTiO3/MgAl2O4 catalyst for CO2 reforming of CH4 at high CO2 pressures, due to the oxidation of the Ni.

Metal Exsolution to Enhance the Catalytic Activity of Electrodes in Solid Oxide Fuel Cells

Exsolution is a novel technology for attaching metal catalyst particles onto ceramic anodes in the solid oxide fuel cells (SOFCs). The exsolved metal particles in the anode exhibit unique properties for reaction and have demonstrated remarkable stabilities under conditions that normally lead to coking. Despite extensive investigations, the underlying principles behind exsolution are still under investigation. In this review, the present status of exsolution materials for SOFC applications is reported, including a description of the fundamental concepts behind metal incorporation in oxide lattices, a listing of proposed mechanisms and thermodynamics of the exsolution process and a discussion on the catalytic properties of the resulting materials. Prospects and opportunities to use materials produced by exsolution for SOFC are discussed.