Improved ethanol electro-oxidation at Ni@Pd/C and Ni@PdRh/C core–shell catalysts

Tailored synthesis and optimization of nickel-molybdenum carbide-graphite nanofiber composite for enhanced ethanol electrooxidation

A novel nickel-molybdenum carbide-graphite nanofiber composite is introduced as an electrocatalyst for ethanol electrooxidation. The proposed nanofibers have been prepared by calcinating electrospun nanofibers composed of nickel acetate tetrahydrate, molybdenum chloride, and polyvinyl alcohol. The calcination process was conducted at different temperatures (700, 850, and 1000°C) under a nitrogen gas atmosphere with a heating rate of 2.5 deg/min and a holding time of 5 h. Physicochemical characterizations have indicated that nickel acetate is entirely reduced to nickel metal during the sintering process, and molybdenum has bonded with carbon to produce molybdenum carbide. At the same time, the used polymer has been pyrolyzed to produce a carbon nanofiber matrix embedding formed inorganic nanoparticles. Electrochemical measurements concluded that molybdenum content and calcination temperature should be controlled to maximize the electrocatalytic activity of the proposed catalyst. Typically, the oxidation peak current density was 28.5, 28.8, 51.5, 128.3, 25.6, and 3 mA/cm2 for nanofibers prepared from an electrospun solution containing 0, 5, 10, 15, 25, and 35 wt% molybdenum carbide, respectively. Moreover, it was observed that increasing the calcination temperature distinctly improves the electrocatalytic activity. Kinetic studies have indicated that the reaction order is close to zero with a reaction temperature-dependent value. Moreover, it was detected that the electrooxidation reaction of ethanol over the proposed nanofiber composite follows the Arrhenius equation. The determined activation energy is 33 kJ/mol, which indicates good catalytic activity for the introduced nanofibers. Through the application of a set of visualization-based tools and the general linear model (GLM), the optimal conditions that generate the highest current density were identified. The computations unveiled that the optimal parameter settings are as follows: Mo content at 15 wt.%, methanol concentration of 1.55 M, and reaction temperature of 59°C.

Rapid Synthesis of Nickel Hydroxide/Pt-Based Alloy Heterointerface for Hydrogen Evolution in Full pH Range

The huge application potential of nanoelectrocatalysts can become available only under the condition of scalable and reproducible preparation of nanomaterials (NMs). It is easily overlooked that most of the preparation methods for efficient platinum (Pt)-based electrocatalysts are complicated in process and time-/energy-consuming, which is not conducive to scalable and sustainable production. Herein, we propose a rapid and facile method to in situ construct a heterointerface between nickel hydroxide (Ni(OH)2) and NiPt alloy, in which the preparation steps are easy-to-operate and can be finished in 1 h. Furthermore, the ensemble effect between the Ni(OH)2 substrate and NiPt active sites benefits the water dissociation process in nonacidic conditions, while the electronic effect in NiPt contributes to the downshifted d-band center of Pt and the proper Gibbs free energy of hydrogen species. As a result, the well-designed and quickly constructed Ni(OH)2-Ni3Pt heterointerfaces reveal lower overpotentials for HER compared with most reported Pt-based and commercial Pt/C catalysts in nonacidic conditions. This study is expected to provide useful reference information for the development of facile and robust methods for the preparation of more efficient Pt-based electrocatalysts.

Facile Synthesis of Multifunctional Ni(OH)2 -Supported Core-Shell Ni@Pd Nanocomposites for the Electro-Oxidation of Small Organic Molecules

In the domain of proton exchange membrane fuel cells (PEMFCs), the development of efficient and durable catalysts for the electro-oxidation of small organic molecules, especially of alcohols (methanol, ethanol, ethylene glycol, et al.) has always been a hot topic. A large number of related electrocatalysts with splendid performance have been designed and synthesized till now, while the preparation processes of most of them are demanding on experimental operations and conditions. Herein, we put forward a facile and handy method for the preparation of multifunctional Ni(OH)2 -supported core-shell Ni@Pd nanocomposites (Ni(OH)2 /Ni@Pd NCs) with the assistance of galvanic replacement reaction (GRR) at room temperature and ambient pressure. As expected, the Ni(OH)2 substrate can prevent the aggregation of core-shell (CS) Ni@Pd nanoparticles (NPs) and inhibit the formation of COads and further prevent Pd from being poisoned. The synergistic effect between CS Ni@Pd NPs and Ni(OH)2 substrate and the electronic effect between Pd shell and Ni core contribute to the outstanding electrocatalytic performance for methanol, ethanol, and ethylene glycol oxidation in alkaline condition. This study provides a succinct method for the design and preparation of efficient Pd-based electrocatalysts for alcohol electro-oxidation.

Self-Standing Pd-Based Nanostructures for Electrocatalytic CO Oxidation: Do Nanocatalyst Shape and Electrolyte pH Matter?

Tailoring the shape of Pd nanocrystals is one of the main ways to enhance catalytic activity; however, the effect of shapes and electrolyte pH on carbon monoxide oxidation (CO_Oxid) is not highlighted enough. This article presents the controlled fabrication of Pd nanocrystals in different morphologies, including Pd nanosponge via the ice-cooling reduction of the Pd precursor using NaBH₄ solution and Pd nanocube via ascorbic acid reduction at 25 °C. Both Pd nanosponge and Pd nanocube are self-standing and have a high surface area, uniform distribution, and clean surface. The electrocatalytic CO oxidation activity and durability of the Pd nanocube were significantly superior to those of Pd nanosponge and commercial Pd/C in only acidic (H₂SO₄) medium and the best among the three media, due to the multiple adsorption active sites, uniform distribution, and high surface area of the nanocube structure. However, Pd nanosponge had enhanced CO_Oxid activity and stability in both alkaline (KOH) and neutral (NaHCO₃) electrolytes than Pd nanocube and Pd/C, attributable to its low Pd-Pd interatomic distance and cleaner surface. The self-standing Pd nanosponge and Pd nanocube were more active than Pd/C in all electrolytes. Mainly, the CO_Oxid current density of Pd nanocube in H₂SO₄ (5.92 mA/cm²) was nearly 3.6 times that in KOH (1.63 mA/cm²) and 10.3 times that in NaHCO₃ (0.578 mA/cm²), owing to the greater charge mobility and better electrolyte-electrode interaction, as evidenced by electrochemical impedance spectroscopy (EIS) analysis. Notably, this study confirmed that acidic electrolytes and Pd nanocube are highly preferred for promoting CO_Oxid and may open new avenues for precluding CO poisoning in alcohol-based fuel cells.

Unveiling the effect of shapes and electrolytes on the electrocatalytic ethanol oxidation activity of self-standing Pd nanostructures

Morphologically controlled Pd-based nanocrystals are the most efficient strategies for improving the electrocatalytic ethanol oxidation reaction (EOR) performance; however, their morphological-EOR activity relationship and effect of electrolytes at a wide pH range are still ambiguous. Here, we have synthesized porous self-standing Pd clustered nanospheres (Pd-CNSs) and Pd nanocubes (Pd-NCBs) for the EOR in acidic (H₂SO₄), alkaline (KOH), and neutral (NaHCO₃) electrolytes compared to commercial spherical-like Pd/C catalysts. The fabrication process comprises the ice-cooling reduction of Pd precursor by sodium borohydride (NaBH₄) and l-ascorbic acid to form Pd-CNSs and Pd-NCBs, respectively. The EOR activity of Pd-CNSs significantly outperformed those of Pd-NCBs, and Pd/C in all electrolytes, but the EOR activity was better in KOH than in H₂SO₄ and NaHCO₃. This is due to the 3D porous clustered nanospherical morphology that makes Pd active centers more accessible and maximizes their utilization during EOR. The EOR specific/mass activities of Pd-CNSs reached (8.51 mA/cm²/2.39 A/mg_Pd) in KOH, (2.98 mA/cm²/0.88 A/mg_Pd) in H₂SO₄, and (0.061 mA/cm²/0.0083 A/mg_Pd) in NaHCO₃, in addition to stability after 1000 cycles. This study affirms that porous 3D spherical Pd nanostructures are preferred for the EOR than those of 0D spherical-like and multi-dimensional cube-like nanostructures.

Unexpected Negative Performance of PdRhNi Electrocatalysts toward Ethanol Oxidation Reaction

Direct ethanol fuel cells (DEFCs) need newly designed novel affordable catalysts for commercialization. Additionally, unlike bimetallic systems, trimetallic catalytic systems are not extensively investigated in terms of their catalytic potential toward redox reactions in fuel cells. Furthermore, the Rh potential to break the ethanol rigid C-C bond at low applied potentials, and therefore enhance the DEFC efficiency and CO₂ yield, is controversial amongst researchers. In this work, two PdRhNi/C, Pd/C, Rh/C and Ni/C electrocatalysts are synthesized via a one-step impregnation process at ambient pressure and temperature. The catalysts are then applied for ethanol electrooxidation reaction (EOR). Electrochemical evaluation is performed using cyclic voltammetry (CV) and chronoamperometry (CA). Physiochemical characterization is pursued using X-ray diffraction (XRD), transmission electron microscope (TEM), energy-dispersive X-ray spectroscopy (EDX) and X-ray photoelectron spectroscopy (XPS). Unlike Pd/C, the prepared Rh/C and Ni/C do not show any activity for (EOR). The followed protocol produces alloyed dispersed PdRhNi nanoparticles of 3 nm in size. However, the PdRhNi/C samples underperform the monometallic Pd/C, even though the Ni or Rh individual addition to it enhances its activity, as reported in the literature herein. The exact reasons for the low PdRhNi performance are not fully understood. However, a reasonable reference can be given about the lower Pd surface coverage on both PdRhNi samples according to the XPS and EDX results. Furthermore, adding both Rh and Ni to Pd exercises compressive strain on the Pd lattice, noted by the PdRhNi XRD peak shift to higher angles.

Electrocatalytic Performance of Ethanol Oxidation on Ni and Ni/Pd Surface-Decorated Porous Structures Obtained by Molten Salts Deposition/Dissolution of Al-Ni Alloys

Ni coatings with high catalytic efficiency were synthesised in this work, obtained by increasing the active surface and modifying Pd as a noble metal. Porous Ni foam electrodes were obtained by electrodeposition of Al on a nickel substrate. Deposition of Al was carried out with potential -1.9 V for a time of 60 min in NaCl-KCl-3.5 mol%AlF₃ molten salt mixture at 900 °C, which is connected with the formation of the Al-Ni phase in the solid state. Dissolution of Al and Al-Ni phases was performed by application of the potential -0.5 V, which provided the porous layer formation. The obtained porous material was compared to flat Ni plates in terms of electrocatalytic properties for ethanol oxidation in alkaline solutions. Cyclic voltammetry measurements in the non-Faradaic region revealed the improvement in morphology development for Ni foams, with an active surface area 5.5-times more developed than flat Ni electrodes. The catalytic activity was improved by the galvanic displacement process of Pd(II) ions from dilute chloride solutions (1 mM) at different times. In cyclic voltammetry scans, the highest catalytic activity was registered for porous Ni/Pd decorated at 60 min, where the maximum oxidation peak for 1 M ethanol achieved +393 mA cm^-2 compared to the porous unmodified Ni electrode at +152 mA cm^-2 and flat Ni at +55 mA cm^-2. Chronoamperometric measurements in ethanol oxidation showed that porous electrodes were characterised by higher catalytic activity than flat electrodes. In addition, applying a thin layer of precious metal on the surface of nickel increased the recorded anode current density associated with the electrochemical oxidation process. The highest activity was recorded for porous coatings after modification in a solution containing palladium ions, obtaining a current density value of about 55 mA cm^-2, and for a flat unmodified electrode, only 5 mA cm^-2 after 1800 s.

Effect of Anode Material on Electrochemical Oxidation of Low Molecular Weight Alcohols-A Review

The growing climate crisis inspires one of the greatest challenges of the 21st century-developing novel power sources. One of the concepts that offer clean, non-fossil electricity production is fuel cells, especially when the role of fuel is played by simple organic molecules, such as low molecular weight alcohols. The greatest drawback of this technology is the lack of electrocatalytic materials that would enhance reaction kinetics and good stability under process conditions. Currently, electrodes for direct alcohol fuel cells (DAFCs) are mainly based on platinum, which not only provides a poor reaction rate but also readily deactivates because of poisoning by reaction products. Because of these disadvantages, many researchers have focused on developing novel electrode materials with electrocatalytic properties towards the oxidation of simple alcohols, such as methanol, ethanol, ethylene glycol or propanol. This paper presents the development of electrode materials and addresses future challenges that still need to be overcome before direct alcohol fuel cells can be commercialized.