Tracking the phase changes in micelle-based NiGa nanocatalysts for methanol synthesis under activation and working conditions

Room-Temperature Deposition of δ-Ni5Ga3 Thin Films and Nanoparticles via Magnetron Sputtering

Magnetron sputtering is a versatile method for investigating model system catalysts thanks to its simplicity, reproducibility, and chemical-free synthesis process. It has recently emerged as a promising technique for synthesizing δ-Ni5Ga3 thin films. Physically deposited thin films have significant potential to clarify certain aspects of catalysts by eliminating parameters such as particle size dependence, metal-support interactions, and the presence of surface ligands. In this work, we demonstrate the potential of magnetron sputtering for the synthesis and analysis of thin film catalysts, using Ni5Ga3 as a model system. Initially, deposition conditions were optimized by varying the deposition pressure, followed by an investigation of the temperature effects, aiming to map a structure zone dependence on temperature and pressure as in the Thornton model. The evolution of film crystallinity was monitored using a combination of grazing incidence X-ray diffraction (GI-XRD) and high-resolution scanning electron microscopy (HR-SEM). Additionally, ultrathin films were synthesized and annealed in H2 at high temperatures to demonstrate the possibility of producing size-controlled nanoparticles by adjusting the annealing conditions. This work demonstrates the full potential of magnetron sputtering as a technique for synthesizing model system catalysts in various forms, opening new avenues for the research and development of additional catalytic systems.

Magnetron Sputtering of Pure δ-Ni5Ga3 Thin Films for CO2 Hydrogenation

Previous studies have identified δ-Ni5Ga3 as a promising catalyst for the hydrogenation of CO2 to methanol at atmospheric pressure. Given its recent discovery, the current understanding of this catalyst is very limited. Additionally, the presence of multiple thermodynamically stable crystal phases in the Ni/Ga system complicates the experiments and their interpretation. Conventional synthesis methods often result in the production of unwanted phases, potentially leading to incorrect conclusions. To address this issue, this study focuses on the synthesis of pure δ-Ni5Ga3 using magnetron sputtering deposition followed by low-temperature H2 annealing. Extensive characterization confirmed the reproducible synthesis of well-defined δ-Ni5Ga3 thin films. These films, deposited directly into state-of-the-art μ-reactors, demonstrated methanol production at low temperatures and maintained a high stability over time. This method allowed for detailed surface and bulk characterization before and after the reaction, providing a comprehensive understanding of the deactivation mechanism. Our findings significantly contribute to the understanding of the Ni/Ga system and its behavior during catalytic activity, deactivation, and regeneration. This study also sets an example of how physical synthesis methods such as magnetron sputtering can be effectively employed to investigate complex catalytic systems, offering a viable alternative to more elaborate chemical methods.

Structure and Role of a Ga-Promoter in Ni-Based Catalysts for the Selective Hydrogenation of CO2 to Methanol

Supported, bimetallic catalysts have shown great promise for the selective hydrogenation of CO2 to methanol. In this study, we decipher the catalytically active structure of Ni-Ga-based catalysts. To this end, model Ni-Ga-based catalysts, with varying Ni:Ga ratios, were prepared by a surface organometallic chemistry approach. In situ differential pair distribution function (d-PDF) analysis revealed that catalyst activation in H2 leads to the formation of nanoparticles based on a Ni-Ga face-centered cubic (fcc) alloy along with a small quantity of GaOx. Structure refinements of the d-PDF data enabled us to determine the amount of both alloyed Ga and GaOx species. In situ X-ray absorption spectroscopy experiments confirmed the presence of alloyed Ga and GaOx and indicated that alloying with Ga affects the electronic structure of metallic Ni (viz., Niδ-). Both the Ni:Ga ratio in the alloy and the quantity of GaOx are found to minimize methanation and to determine the methanol formation rate and the resulting methanol selectivity. The highest formation rate and methanol selectivity are found for a Ni-Ga alloy having a Ni:Ga ratio of ∼75:25 along with a small quantity of oxidized Ga species (0.14 molNi-1). Furthermore, operando infrared spectroscopy experiments indicate that GaOx species play a role in the stabilization of formate surface intermediates, which are subsequently further hydrogenated to methoxy species and ultimately to methanol. Notably, operando XAS shows that alloying between Ni and Ga is maintained under reaction conditions and is key to attaining a high methanol selectivity (by minimizing CO and CH4 formation), while oxidized Ga species enhance the methanol formation rate.

Interaction of Gallium with a Copper Surface: Surface Alloying and Formation of Ordered Structures

Alloys of gallium with transition metals have recently received considerable attention for their applications in microelectronics and catalysis. Here, we investigated the initial stages of the Ga-Cu alloy formation on Cu(111) and Cu(001) surfaces using scanning tunneling microscopy (STM), X-ray photoelectron spectroscopy (XPS), and low energy electron diffraction (LEED). The results show that Ga atoms deposited using physical vapor deposition readily intermix with the Cu surface, leading to a random distribution of the Ga and Cu atoms within the surface layer, on both terraces and monolayer-thick islands formed thereon. However, as the Ga coverage increases, several ordered structures are formed. The (√3×√3)R30° structure is found to be thermodynamically most stable on Cu(111). This structure remains after vacuum annealing at 600 K, independent of the initial Ga coverage (varied between 0.5 and 3 monolayers), indicating a self-limited growth of the Ga-Cu alloy layer, with the rest of the Ga atoms migrating into the Cu crystal. For Ga deposited on Cu(001), we observed a (1 × 5)-reconstructed surface, which has never been observed for surface alloys on Cu(001). The experimental findings were rationalized on the basis of density functional theory (DFT) calculations, which provided structural models for the most stable surface Ga-Cu alloys on Cu(111) and Cu(001). The study sheds light on the complex interaction of Ga with transition metal surfaces and the interfaces formed thereon that will aid in a better understanding of surface alloying and chemical reactions on the Ga-based alloys.

Insight into the Role and Evidence of Oxygen Vacancies in Porous Single-Crystalline Oxide to Enhance Catalytic Activity and Durability

Introducing and stabilizing oxygen vacancies in oxide catalysts is considered to be a promising strategy for improving catalytic activity and durability. Herein, we quantitatively create oxygen vacancies in the lattice of porous single-crystalline β-Ga2O3 monoliths by reduction treatments and stabilize them through the long-range ordering of crystal lattice to enhance catalytic activity and durability. The combination analysis of time-of-flight neutron powder diffraction and extended x-ray absorption fine structure discloses that the preferential generation of oxygen vacancy tends to occur at the site of tetrahedral coordination oxygen ions (OIII sites), which contributes to the formation of unsaturated Ga-O coordination in the monoclinic phase. The oxygen vacancies are randomly distributed in lattice even though some of them are present in the form of domain defect in the PSC Ga2O3 monoliths after the reduction treatment. The number of oxygen vacancies in the reduced monoliths gives 2.32 × 1013, 2.87 × 1013, and 3.45 × 1013 mg-1 for the Ga2O2.952, Ga2O2.895, and Ga2O2.880, respectively. We therefore demonstrate the exceptionally high C2H4 selectivity of ~100% at the C2H6 conversion of ~37% for nonoxidative dehydrogenation of C2H6 to C2H4. We further demonstrate the excellent durability even at 620 °C for 240 h of continuous operation.

Unraveling surface structures of gallium promoted transition metal catalysts in CO2 hydrogenation

Gallium-containing alloys have recently been reported to hydrogenate CO2 to methanol at ambient pressures. However, a full understanding of the Ga-promoted catalysts is still missing due to the lack of information about the surface structures formed under reaction conditions. Here, we employed near ambient pressure scanning tunneling microscopy and x-ray photoelectron spectroscopy to monitor the evolution of well-defined Cu-Ga surfaces during CO2 hydrogenation. We show the formation of two-dimensional Ga(III) oxide islands embedded into the Cu surface in the reaction atmosphere. The islands are a few atomic layers in thickness and considerably differ from bulk Ga2O3 polymorphs. Such a complex structure, which could not be determined with conventional characterization methods on powder catalysts, should be used for elucidating the reaction mechanism on the Ga-promoted metal catalysts.

Deciphering the Structural and Chemical Transformations of Oxide Catalysts during Oxygen Evolution Reaction Using Quick X-ray Absorption Spectroscopy and Machine Learning

Bimetallic transition-metal oxides, such as spinel-like CoxFe3-xO4 materials, are known as attractive catalysts for the oxygen evolution reaction (OER) in alkaline electrolytes. Nonetheless, unveiling the real active species and active states in these catalysts remains a challenge. The coexistence of metal ions in different chemical states and in different chemical environments, including disordered X-ray amorphous phases that all evolve under reaction conditions, hinders the application of common operando techniques. Here, we address this issue by relying on operando quick X-ray absorption fine structure spectroscopy, coupled with unsupervised and supervised machine learning methods. We use principal component analysis to understand the subtle changes in the X-ray absorption near-edge structure spectra and develop an artificial neural network to decipher the extended X-ray absorption fine structure spectra. This allows us to separately track the evolution of tetrahedrally and octahedrally coordinated species and to disentangle the chemical changes and several phase transitions taking place in CoxFe3-xO4 catalysts and on their active surface, related to the conversion of disordered oxides into spinel-like structures, transformation of spinels into active oxyhydroxides, and changes in the degree of spinel inversion in the course of the activation treatment and under OER conditions. By correlating the revealed structural changes with the distinct catalytic activity for a series of CoxFe3-xO4 samples, we elucidate the active species and OER mechanism.

Tracking heterogeneous structural motifs and the redox behaviour of copper-zinc nanocatalysts for the electrocatalytic CO2 reduction using operando time resolved spectroscopy and machine learning

Copper-based catalysts are established catalytic systems for the electrocatalytic CO₂ reduction reaction (CO₂RR), where the greenhouse gas CO₂ is converted into valuable industrial chemicals, such as energy-dense C₂₊ products, using energy from renewable sources. However, better control over the catalyst selectivity, especially at industrially relevant high current density conditions, is needed to expedite the economic viability of the CO₂RR. For this purpose, bimetallic materials, where copper is combined with a secondary metal, comprise a promising and a highly tunable catalyst for the CO₂RR. Nevertheless, the synergy between copper and the selected secondary metal species, the evolution of the bimetallic structural motifs under working conditions and the effect of the secondary metal on the kinetics of the Cu redox behavior require careful investigation. Here, we employ operando quick X-ray absorption fine structure (QXAFS) spectroscopy coupled with machine-learning based data analysis and surface-enhanced Raman spectroscopy (SERS) to investigate the time-dependent chemical and structural changes in catalysts derived from shape-selected ZnO/Cu₂O nanocubes under CO₂RR conditions at current densities up to −500 mA cm⁻². We furthermore relate the catalyst transformations observed under working conditions to the catalytic activity and selectivity and correlate potential-dependent surface and subsurface processes. We report that the addition of Zn to a Cu-based catalyst has a crucial impact on the kinetics of subsurface processes, while redox processes of the Cu surface layer remain largely unaffected. Interestingly, the presence of Zn was found to contribute to the stabilization of cationic Cu(i) species, which is of catalytic relevance since Cu(0)/Cu(i) interfaces have been reported to be beneficial for efficient electrocatalytic CO₂ conversion to complex multicarbon products. At the same time, we attribute the increase of the C₂₊ product selectivity to the formation of Cu-rich CuZn alloys in samples with low Zn content, while Zn-rich alloy phases result in an increased formation of CO paralleled by an increase of the parasitic hydrogen evolution reaction.

Elucidating the role of Zn in bimetallic CuZn nanocatalysts for the electrocatalytic CO₂ reduction reaction (CO₂RR), where the greenhouse gas CO₂ is converted into valuable industrial chemicals using energy from renewable sources.