Soluble organic additive effects on stress development during drying of calcium carbonate suspensions

Elastic plastic fracture mechanics investigation of toughness of wet colloidal particulate materials: Influence of saturation

HYPOTHESIS

Previous use of linear elastic fracture mechanics to estimate toughness of wet particulate materials underestimates the toughness because it does not account for plastic deformation as a dissipation mechanism. Plastic deformation is responsible for the majority of energy dissipated during the fracture of wet colloidal particulate materials. Plastic deformation around the crack tip increases with saturation of the particulate body. The toughness of the body increases with increasing saturation.

EXPERIMENTS

Elastic plastic fracture mechanics using the J-integral approach was used for the first time to measure the fracture toughness (J_IC) of wet micron sized alumina powder bodies as a function of saturation. The samples were prepared by slip casting. The saturation was controlled by treatment in a humidity chamber. The elastic modulus (E) and the energy dissipated by plastic flow (A_pl) were measured in uniaxial compression. The critical stress intensity factor (K_IC) was measured using a diametral compression sample with a flaw of known size. The fracture toughness (J_IC) was calculated from these measured quantities and the geometry of the specimen.

FINDINGS

Elastic plastic fracture mechanics was used for the first time to quantitively account for plastic deformation of wet particulate materials. The linear elastic fracture mechanics approach previously used accounted for less than 1% of the total energy dissipated in fracture. Toughness (J_IC) was found to increase with increasing saturation due to plastic deformation that increased with saturation level. The improved understanding of toughness as a function of saturation will aid in providing quantitative analysis of cracking in drying colloidal films and bodies.

Performance of Nano- and Microcalcium Carbonate in Uncrosslinked Natural Rubber Composites: New Results of Structure-Properties Relationship

Calcium carbonate (CaCO₃) is one of the most important inorganic powders and is widely used as filler in order to reduce costs in the rubber industry. Nanocalcium carbonate reduces costs and acts as a semireinforcing filler that improves the mechanical properties of rubber composites. The objective of this study was to investigate the effect of nano-CaCO₃ (NCC) and micro-CaCO₃ (MCC) on the properties of natural rubber composites, in particular, new results of structure-properties relationship. The effects of NCC/MCC on the properties of rubber composites, such as Mooney viscosity, bound rubber, Mullins effect, and Payne effect, were investigated. The result of the Mullins effect of rubber composites filled with NCC was in good agreement with the results of Mooney viscosity and bound rubber, with higher Mooney viscosity and bound rubber leading to higher stress to pull the rubber composites. The Payne effect showed that the value of different storage moduli (ΔG') of rubber composites filled with 25 parts per hundred rubber (phr) NCC was the lowest due to weaker filler network, while the rubber supplemented with 100 phr NCC had more significant ΔG' values with increase in strain. The results of rubber composites filled with MCC showed the same tendency as those of rubber composites filled with NCC. However, the effect of specific surface area of NCC on the properties of rubber composites was more pronounced than those of rubber composites filled with MCC. Finite element analysis of the mechanical property of rubber composites was in good agreement with the result from the experiment. The master curves of time-temperature superposition presented lower free volume in the composites for higher loading of filler, which would require more relaxation time of rubber molecules. This type of nanocalcium carbonate material can be applied to tailor the properties and processability of rubber products.

Inkjet printing infiltration of Ni-Gd:CeO2 anodes for low temperature solid oxide fuel cells

ABSTRACT

The effect of inkjet printing infiltration of Gd0.1Ce0.9O2-x in NiO-Gd0.1Ce0.9O2-x anodes on the performance of symmetrical and button cells was investigated. The anodes were fabricated by inkjet printing of suspension and sol inks. Symmetrical cells were produced from composite suspension inks on Gd0.1Ce0.9O2-x electrolyte. As-prepared scaffolds were infiltrated with Gd0.1Ce0.9O2 ink. Increasing the number of infiltration steps led to formation of "nano-decoration" on pre-sintered anodes. High resolution SEM analysis was employed for micro-structural characterization revealing formation of fine anode sub-structure with nanoparticle size varying in the range of 50-200 nm. EIS tests were conducted on symmetrical cells in 4% hydrogen/argon gas flow. The measurements showed substantial reduction of the activation polarization as a function of the number of infiltrations. The effect was assigned to the extension of the triple phase boundary. The i-V testing of a reference (NiO-8 mol% Y2O3 stabilized ZrO2/NiO-Gd0.1Ce0.9O2-x /Gd0.1Ce0.9O2-x /Gd0.1Ce0.9O2-x -La0.6Sr0.4Co0.2Fe0.8O3-δ ) cell and an identical cell with infiltrated anode revealed ~2.5 times improvement in the maximum output power at 600 °C which corresponded with the reduction of the polarization resistance of the symmetrical cells at the same temperature (2.8 times). This study demonstrated the potential of inkjet printing technology as an infiltration tool for cost effective commercial SOFC processing.

GRAPHICAL ABSTRACT

Drying of thin colloidal films

When thin films of colloidal fluids are dried, a range of transitions are observed and the final film profile is found to depend on the processes that occur during the drying step. This article describes the drying process, initially concentrating on the various transitions. Particles are seen to initially consolidate at the edge of a drying droplet, the so-called coffee-ring effect. Flow is seen to be from the centre of the drop towards the edge and a front of close-packed particles passes horizontally across the film. Just behind the particle front the now solid film often displays cracks and finally the film is observed to de-wet. These various transitions are explained, with particular reference to the capillary pressure which forms in the solidified region of the film. The reasons for cracking in thin films is explored as well as various methods to minimize its effect. Methods to obtain stratified coatings through a single application are considered for a one-dimensional drying problem and this is then extended to two-dimensional films. Different evaporative models are described, including the physical reason for enhanced evaporation at the edge of droplets. The various scenarios when evaporation is found to be uniform across a drying film are then explained. Finally different experimental techniques for examining the drying step are mentioned and the article ends with suggested areas that warrant further study.

Evolving stresses in latex films as a function of temperature

Latex films were dried on a flexible substrate, and the substrate deflection was monitored over time to give an averaged film stress-evolution profile. Films were dried at various temperatures below and above the minimum film-formation temperature of the latex dispersion. The effect of polymer rheology, which is a temperature-dependent parameter, on film formation, was investigated. The reliability of the Stoney model in predicting film stress from substrate curvature was also examined and compared to the Euler-Bernoulli model. It was shown that the linearized Stoney model was unsuitable for the larger measured stresses.

Drying of the silica/PVA suspension: effect of suspension microstructure

The particle/polymer/solvent suspension system shows complicated microstructure. When the suspension system experiences an industrial process such as coating and drying, the system experiences microstructural change. In this study, we investigated the microstructural change during the drying of a silica/polyvinyl alcohol (PVA) suspension, with an emphasis on suspension stability. We controlled the amount of PVA adsorption on the silica surface by adjusting the pH (1.5, 3.6, and 9) of the silica/PVA suspension. The amount of adsorption was measured to increase with decreasing pH, and the degree of flocculation in the silica/PVA suspension became stronger with decreasing pH. However, through the measurement of stress development during drying and the observation of film microstructure after drying, we found that the more strongly flocculated suspension became a more disperse, close-packed film after drying. By evaluating the potential energy, we could suggest the role of adsorbed polymers in structural change during the drying of the silica/PVA suspension. As pH decreases, the adsorbed polymers could bridge the particles and lead to a flocculated suspension before drying. As the solvent evaporates during drying, the adsorbed polymers introduce steric repulsion between approaching particles, leading to a change from flocculated to dispersed microstructure. This implies that the required silica/PVA film performance and the microstructure of the silica/PVA suspension can be tailored through controlling the polymer adsorption in suspension.

Calcium carbonate particle growth depending on coupling among adjacent layers in hybrid LB/LbL films

There are practical and academic situations that justify the study of calcium carbonate crystallization and especially of systems that are associated with organic matrices and a confined medium. Despite the fact that many different matrices have been studied, the use of well-behaved, thin organic films may provide new knowledge about this system. In this work, we have studied the growth of calcium carbonate particles on well-defined organic matrices that were formed by layer-by-layer (LbL) polyelectrolyte films deposited on phospholipid Langmuir-Blodgett films (LB). We were able to change the surface electrical charge density of the LB films by changing the proportions of a negatively charged lipid, the sodium salt of dimyristoyl-sn-glycero-phosphatidyl acid (DMPA), and a zwitterionic lipid, dimyristoyl-sn-glycero-phosphatidylethanolamine (DMPE). This affects the subsequent polyelectrolyte LbL film deposition, which also changes the the nature of the bonding (electrostatic interaction or hydrogen bonding). This approach allowed for the formation of calcium carbonate particles of different final shapes, roughnesses, and sizes. The masses of deposited lipids, polyelectrolytes, and calcium cabonate were quantified by the quartz crystal microbalance technique. The structures of obtained particles were analyzed by scanning electron microscopy.

Maps of the stress distributions in drying latex films

We report on spatially resolved measurements of the mechanical stress in drying polymer films. The technique is based on the deflection of a flexible membrane serving as the substrate. Assuming that the lateral tension of the membrane is the main source of its resistance to deformation, one can show that the local surface stress sigma f (x,y) is proportional to the vertical displacement of the membrane u z(x,y). The membrane distortion was determined by optical means. Measurements taken on drying latex dispersions revealed a maximum of film stress at the rim. The heterogeneous stress distribution often persisted after the film had become dry.

Avoiding “mud” cracks during drying of thin films from aqueous colloidal suspensions

The critical cracking thickness of films obtained by drying aqueous alumina suspensions has been investigated. The effects of solution chemistry, binder and binder crosslinking were studied. Films formed from flocculated and dispersed suspensions are compared. The influence of the addition of the polymeric binder, poly(vinyl alcohol) (PVA) was also investigated. In addition, in some of the dispersed suspensions the PVA was covalently crosslinked. The critical cracking thickness is found to be 3 times greater for the films obtained from dispersed suspensions than for the films obtained from flocculated suspensions. The superior mechanical properties are primarily due to the higher final solids concentration in the films obtained from dispersed suspensions. Addition of PVA leads to an increase of the critical cracking thickness by a factor of two for both dispersed and flocculated systems. When the PVA is crosslinked, the mechanical properties of the gel during drying are improved and the critical cracking thickness is increased 10 fold with respect to the suspensions with uncrosslinked PVA.