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Zhang J, Zhu L, Wang C, Huang J, Guo Z. Robust Superamphiphobic Coating Applied to Grease-Proof Mining Transformer Components. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2023. [PMID: 37229539 DOI: 10.1021/acs.langmuir.3c00858] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/27/2023]
Abstract
The iron core and heat sink in a mining transformer are susceptible to damage from oil spills or the harsh mine environment; the deterioration of oil products in the underground environment and transformers produce massive amounts of harmful liquid substances, which may lead to unnecessary economic losses in drilling engineering. To overcome this issue, a convenient and economical way to protect transformer components was developed. Herein, we proposed an air spray technology at room temperature for the preparation of antigreasy superamphiphobic coatings, which are suitable for bulk metallic glass transformer cores and ST13 heat sinks. The addition of polypyrrole powder effectively improves the thermal conductivity and specific heat of the coating in the range of 50-70 °C. More importantly, the fabricated coating has excellent repellency to liquids, such as water, ethylene glycerol, hexadecane, and rapeseed oil. Meanwhile, the coating has excellent physical and chemical resistance and outstanding antifouling features, which provide a feasible solution for combating grease pollution and corrosion in the mine environment. Taking multifaceted stability into consideration, this work contributes to enhancing the application of superamphiphobic coatings in the fields of protecting transformer components in the harsh environment or during transformer operation faults.
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Affiliation(s)
- Jiaxu Zhang
- School of Engineering and Technology, China University of Geosciences, Beijing 100083, People's Republic of China
- State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People's Republic of China
| | - Lina Zhu
- School of Engineering and Technology, China University of Geosciences, Beijing 100083, People's Republic of China
- Zhengzhou Institute, China University of Geosciences, Beijing 450000, Zhengzhou, People's Republic of China
| | - Chengbiao Wang
- School of Engineering and Technology, China University of Geosciences, Beijing 100083, People's Republic of China
| | - Jinxia Huang
- State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People's Republic of China
| | - Zhiguang Guo
- Ministry of Education Key Laboratory for the Green Preparation and Application of Functional Materials, Hubei University, Wuhan 430062, People's Republic of China
- State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People's Republic of China
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Goulas J, He Z, Wortman P, Gordon KJ, Romero C, Foret B, Bourlet A, Nguyen TH, Yan H, Mokhtari M, Luo H, Zhang Z, Fei L. Effects of Carbon Templates in Tetraethyl Orthosilicate-Derived Superhydrophobic Coatings. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2023; 39:5495-5504. [PMID: 37018471 DOI: 10.1021/acs.langmuir.3c00233] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/19/2023]
Abstract
Superhydrophobic coatings have garnered significant research interest due to their potential applications in areas such as ant-icing and windows. This study focuses on the development of superhydrophobic coatings using air-assisted electrospray and the effect of different carbon additives as templates in the coating. Carbon templates, with their unique topological varieties, offer a cost-effective alternative to other patterning technologies such as photolithography. By introducing dispersed carbon black, carbon nanotubes, and graphene additives in TEOS solution, silica is given the ability of localized secondary growth on or around the carbon surfaces as well as the building structure to provide adequate roughness on the substrate surface. The templated silica formations provide a thin coating with nano-scale roughness for heightened water resistance. As compared with the template-free coating that has small silica particles, a surface roughness of 135 nm, and a water contact angle (WCA) of 101.6° (non-superhydrophobic), the carbon templating effect allowed for increased silica particle size, a surface roughness as high as 845 nm, a WCA above 160°, and the ability to maintain superhydrophobicity over 30 abrasion cycles. The morphological characteristics that resulted from the templating effect correlate directly with heightened performance of the coatings. Herein, the carbon additives have been found to serve as cheap and effective templates for silica formation in thin TEOS-derived superhydrophobic coatings.
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Affiliation(s)
- Joshua Goulas
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Zizhou He
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Philip Wortman
- Department of Petroleum Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Kenneth J Gordon
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Cameron Romero
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Blake Foret
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - April Bourlet
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Thu Hoai Nguyen
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Hui Yan
- Department of Chemistry, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Mehdi Mokhtari
- Department of Petroleum Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
| | - Hongmei Luo
- Department of Chemical and Materials Engineering, New Mexico State University, Las Cruces, New Mexico 88003, United States
| | - Ziyang Zhang
- Kayaku Advanced Materials Inc., Westborough, Massachusetts 01581, United States
| | - Ling Fei
- Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, Louisiana 70504, United States
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Jiang L, Tang Z, Clinton RM, Breedveld V, Hess DW. Two-Step Process To Create "Roll-Off" Superamphiphobic Paper Surfaces. ACS APPLIED MATERIALS & INTERFACES 2017; 9:9195-9203. [PMID: 28225585 DOI: 10.1021/acsami.7b00829] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/15/2023]
Abstract
Surface modification of cellulose-based paper, which displays roll-off properties for water and oils (surface tension ≥23.8 mN·m-1) and good repellency toward n-heptane (20.1 mN·m-1), is reported. Droplets of water, diiodomethane, motor oil, hexadecane, and decane all "bead up", i.e., exhibit high contact angles, and roll off the treated surface under the influence of gravity. Unlike widely used approaches that rely on the deposition of nanoparticles or electrospun nanofibers to create superamphiphobic surfaces, our method generates a hierarchical structure as an inherent property of the substrate and displays good adhesion between the film and substrate. The two-step combination of plasma etching and vapor deposition used in this study enables fine-tuning of the nanoscale roughness and thereby facilitates enhanced fundamental understanding of the effect of micro- and nanoscale roughness on the paper wetting properties. The surfaces maintain their "roll-off" properties after dynamic impact tests, demonstrating their mechanical robustness. Furthermore, the superamphiphobic paper has high gas permeability due to pore-volume enhancement by plasma etching but maintains the mechanical flexibility and strength of untreated paper, despite the presence of nanostructures. The unique combination of the chemical and physical properties of the resulting superamphiphobic paper is of practical interest for a range of applications such as breathable and disposable medical apparel, antifouling biomedical devices, antifingerprint paper, liquid packaging, microfluidic devices, and medical testing strips through a simple surface etching plus coating process.
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Affiliation(s)
- Lu Jiang
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology , 311 Ferst Drive, Atlanta, Georgia 30332, United States
- Renewable Bioproducts Institute, Georgia Institute of Technology , 500 10th Street Northwest, Atlanta, Georgia 30318, United States
| | - Zhenguan Tang
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology , 311 Ferst Drive, Atlanta, Georgia 30332, United States
- Renewable Bioproducts Institute, Georgia Institute of Technology , 500 10th Street Northwest, Atlanta, Georgia 30318, United States
| | - Rahmat M Clinton
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology , 311 Ferst Drive, Atlanta, Georgia 30332, United States
| | - Victor Breedveld
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology , 311 Ferst Drive, Atlanta, Georgia 30332, United States
| | - Dennis W Hess
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology , 311 Ferst Drive, Atlanta, Georgia 30332, United States
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