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Xia X, Zhang H, Yu Y, Li J, Cheng Y, Xu P, Hu M, Guo J. Occurrence Mechanism of the Abnormal Gelation Phenomenon of High Temperature Cementing Slurry Induced by a Polycarboxylic Retarder. ACS OMEGA 2024; 9:9424-9431. [PMID: 38434821 PMCID: PMC10905580 DOI: 10.1021/acsomega.3c08885] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/08/2023] [Revised: 01/08/2024] [Accepted: 02/02/2024] [Indexed: 03/05/2024]
Abstract
The class G oil well cement is a type of special cement that can be subjected to a high temperature formation environment. It was found that the class G cement tail slurry with a low polycarboxylic retarder dosage (usually ≤1% by weight of cement) was more prone to cause the abnormal gelation phenomenon (AGP) than the lead slurry with a high retarder dosage at a high temperature (usually when T ≥ 120 °C). This study aimed at the occurrence mechanism of this unfavorable phenomenon that seriously endangers the cementing security. Results showed that the abnormal gelatinous region underwent premature hydration; namely, the calcium hydroxide and calcium silicate hydrate (C-S-H) content were all higher than the nongelatinous region, while the copolymer content was the opposite. Correspondingly, the theory of "premature hydration and crystal nucleation" was proposed to explain the abnormal gelation mechanism of a cementing tail slurry with an insufficient retarder dosage. Furthermore, a novel functionalized copolymer retarder "PAIANS" was synthesized to alleviate the AGP.
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Affiliation(s)
- Xiujian Xia
- CNPC
Engineering Technology R&D Company Limited, Beijing 102206, China
| | - Hang Zhang
- School
of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China
| | - Yongjin Yu
- CNPC
Engineering Technology R&D Company Limited, Beijing 102206, China
| | - Junxing Li
- School
of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China
| | - Yun Cheng
- School
of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China
| | - Pu Xu
- CNPC
Engineering Technology R&D Company Limited, Beijing 102206, China
| | - Miaomiao Hu
- School
of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China
- Zhejiang
Institute of Tianjin University (Shaoxing), Zhejiang 312300, China
- Haihe
Laboratory of Sustainable Chemical Transformations, Tianjin 300192, China
| | - Jintang Guo
- School
of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China
- Zhejiang
Institute of Tianjin University (Shaoxing), Zhejiang 312300, China
- Haihe
Laboratory of Sustainable Chemical Transformations, Tianjin 300192, China
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Zhang Q, Chen J, Zhu J, Yang Y, Zhou D, Wang T, Shu X, Qiao M. Advances in Organic Rheology-Modifiers (Chemical Admixtures) and Their Effects on the Rheological Properties of Cement-Based Materials. MATERIALS (BASEL, SWITZERLAND) 2022; 15:8730. [PMID: 36556536 PMCID: PMC9784188 DOI: 10.3390/ma15248730] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/19/2022] [Revised: 11/19/2022] [Accepted: 12/05/2022] [Indexed: 06/17/2023]
Abstract
Organic rheology modifiers, especially superplasticizers and viscosity-modifying admixtures (VMAs), have become key components for the workability optimization of modern concrete. The development of these admixtures is crucial to the further performance improvement of modern concrete under different casting and service conditions. Many of the former reviews have summarized research advances in respect of these admixtures from chemical and material perspectives, focusing on the effects of structure and the performance. In this paper, from a rheological perspective, an overview is provided of the microscale behavior of polycarboxylate (PCE) superplasticizers and VMAs (e.g., adsorption, conformation, and bridging) in terms of the evolution of the microstructure of the paste, the effect of chemical structure on the yield stress, the apparent viscosity and thixotropy of cement-based materials, and the structure design of these admixtures. Most importantly, in addition to a general discussion with assumptions (monolayer adsorption of a "flat" conformation, with each molecule on a single particle; statistical polymer composition), special conditions (e.g., preferential adsorption, depletion effects, hydration modification effects, and the polydispersity of the polymer composition) are discussed. Newly developed admixtures, realized through regulation of the microscale behavior, and by the modification of adsorption, topological structure, and molecular frame, are introduced.
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Affiliation(s)
- Qianqian Zhang
- State Key Laboratory of High Performance Civil Engineering Materials, Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
| | - Jian Chen
- State Key Laboratory of High Performance Civil Engineering Materials, Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
| | - Jiang Zhu
- Shandong Provincial Key Laboratory of Preparation and Measurement of Building Materials, University of Jinan, Jinan 250022, China
| | - Yong Yang
- State Key Laboratory of High Performance Civil Engineering Materials, Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
| | - Dongliang Zhou
- State Key Laboratory of High Performance Civil Engineering Materials, Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
| | - Tao Wang
- State Key Laboratory of High Performance Civil Engineering Materials, Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
| | - Xin Shu
- State Key Laboratory of High Performance Civil Engineering Materials, Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
| | - Min Qiao
- State Key Laboratory of High Performance Civil Engineering Materials, Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
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3
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Feng P, Zhang G, Zhang W, Cui H, Xin T. Comparison of ester-based slow-release polycarboxylate superplasticizers with their polycarboxylate counterparts. Colloids Surf A Physicochem Eng Asp 2022. [DOI: 10.1016/j.colsurfa.2021.127878] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Zhou P, Wu Y, Liu H, Li M, Xiao W, Liu M, Hao J, Li Y, Li C. Study on the working mechanism of fluid loss additive for chlorination titanium blast furnace slag. J DISPER SCI TECHNOL 2021. [DOI: 10.1080/01932691.2021.1955704] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
Affiliation(s)
- Ping Zhou
- The Center of Functional Materials for Working Fluids of Oil and Gas Field, School of New Energy and Materials, Southwest Petroleum University, Chengdu, China
| | - Yuanpeng Wu
- The Center of Functional Materials for Working Fluids of Oil and Gas Field, School of New Energy and Materials, Southwest Petroleum University, Chengdu, China
| | - Huiting Liu
- CNPC Engineering Technology R&D Company Limited, Beijing, China
| | - Ming Li
- The Center of Functional Materials for Working Fluids of Oil and Gas Field, School of New Energy and Materials, Southwest Petroleum University, Chengdu, China
| | - Weiyuan Xiao
- The Center of Functional Materials for Working Fluids of Oil and Gas Field, School of New Energy and Materials, Southwest Petroleum University, Chengdu, China
- Sichuan Weldon Chemicals CO.Ltd, Guanghan, China
| | - Meng Liu
- Engineering Technology Research Institute of Huabei Oilfied Company, Renqiu, China
| | - Jianzhang Hao
- State Key Laboratory of Vanadium and Titanium Resources Comprehensive Utilization, Panzhihua, China
| | - Yanming Li
- China Coal Technology Engineering Group Chongqing Research Institute, Chongqing, China
| | - Chengxin Li
- China Coal Technology Engineering Group Chongqing Research Institute, Chongqing, China
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5
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Zhang L, Meng Y, Pan G, Xia S. Experimental and Theoretical Investigations into the Performance and Mechanism of CO2 Capture by 3D and 2D ZnAl Layered Double Hydroxides. Inorg Chem 2020; 59:17722-17731. [DOI: 10.1021/acs.inorgchem.0c02931] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/21/2023]
Affiliation(s)
- Lianyang Zhang
- College of Textiles & Fashion, Shaoxing University, Shaoxing 312000, P. R. China
- Key Laboratory of Clean Dyeing and Finishing Technology of Zhejiang Province, Shaoxing 312000, P. R. China
| | - Yue Meng
- School of Life Science, Huzhou University, 759 East Erhuan Road, Huzhou 313000, P. R. China
- Qiuzhen College, Huzhou University, Huzhou 313000, P. R. China
| | - Guoxiang Pan
- School of Life Science, Huzhou University, 759 East Erhuan Road, Huzhou 313000, P. R. China
| | - Shengjie Xia
- Department of Chemistry, College of Chemical Engineering, Zhejiang University of Technology, 18 Chaowang Road, Hangzhou 310014, P. R. China
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Xu Y, Yu Y, Liu M, Li P, Guo J. Synthesis and working mechanism of fluid loss additive by freeze-drying method. POLYM-PLAST TECH MAT 2020. [DOI: 10.1080/25740881.2020.1744010] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
Affiliation(s)
- Yang Xu
- School of Chemical Engineering and Technology, Tianjin University, Tianjin, China
| | - Yongjin Yu
- School of Chemical Engineering and Technology, Tianjin University, Tianjin, China
- CNPC Engineering Technology R&D Company Limited, Beijing, China
| | - Ming Liu
- School of Chemical Engineering and Technology, Tianjin University, Tianjin, China
| | - Pengpeng Li
- School of Chemical Engineering and Technology, Tianjin University, Tianjin, China
| | - Jintang Guo
- School of Chemical Engineering and Technology, Tianjin University, Tianjin, China
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7
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Influence of carboxyl group on filtration property of oil well cement paste at different temperatures investigated using molecular dynamics simulation. J Mol Liq 2020. [DOI: 10.1016/j.molliq.2020.112943] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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8
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Effects of core-shell polycarboxylate superplasticizer on the fluidity and hydration behavior of cement paste. Colloids Surf A Physicochem Eng Asp 2020. [DOI: 10.1016/j.colsurfa.2020.124464] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/26/2023]
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9
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Li M, Xiao W, Zhang H, Yu Y, Liu Z, Xie D. An effective salt-tolerant fluid loss additive-suitable for high temperature oil well cement. J DISPER SCI TECHNOL 2020. [DOI: 10.1080/01932691.2019.1709494] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
Affiliation(s)
- Ming Li
- School of Materials Science and Engineering, Southwest Petroleum University, Chengdu, PR China
| | - Weiyuan Xiao
- School of Materials Science and Engineering, Southwest Petroleum University, Chengdu, PR China
| | - Hua Zhang
- Southern Sichuan Gas Field, PetroChina Southwest Oil & Gas Field Company, Luzhou, Sichuan, China
| | - Yongjin Yu
- Engineering and Technology Research Institute Co., Ltd, China National Petroleum Corporation (CNPC), Beijing, PR China
| | - Zishuai Liu
- Engineering and Technology Research Institute Co., Ltd, China National Petroleum Corporation (CNPC), Beijing, PR China
| | - Dongbo Xie
- School of Materials Science and Engineering, Southwest Petroleum University, Chengdu, PR China
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10
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Effects of amphoteric polycarboxylate dispersant (APC) and acetone formaldehyde sulfite polycondensate (AFS) on the rheological behavior and model of oil well cement pastes. Colloids Surf A Physicochem Eng Asp 2019. [DOI: 10.1016/j.colsurfa.2019.02.055] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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11
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Hu M, Guo J, Du J, Liu Z, Li P, Ren X, Feng Y. Development of Ca2+-based, ion-responsive superabsorbent hydrogel for cement applications: Self-healing and compressive strength. J Colloid Interface Sci 2019; 538:397-403. [DOI: 10.1016/j.jcis.2018.12.004] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/18/2018] [Revised: 11/23/2018] [Accepted: 12/01/2018] [Indexed: 12/17/2022]
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