The fabrication of ultrathin films and their gas separation performance from polymers of intrinsic microporosity with two-dimensional (2D) and three-dimensional (3D) chain conformations

Influence of the Surface Chemistry of Metal-Organic Polyhedra in Their Assembly into Ultrathin Films for Gas Separation

The formation of ultrathin films of Rh-based porous metal-organic polyhedra (Rh-MOPs) by the Langmuir-Blodgett method has been explored. Homogeneous and dense monolayer films were formed at the air-water interface either using two different coordinatively alkyl-functionalized Rh-MOPs (HRhMOP(diz)12 and HRhMOP(oiz)12) or by in situ incorporation of aliphatic chains to the axial sites of dirhodium paddlewheels of another Rh-MOP (OHRhMOP) at the air-liquid interface. All these Rh-MOP monolayers were successively deposited onto different substrates in order to obtain multilayer films with controllable thicknesses. Aliphatic chains were partially removed from HRhMOP(diz)12 films post-synthetically by a simple acid treatment, resulting in a relevant modification of the film hydrophobicity. Moreover, the CO2/N2 separation performance of Rh-MOP-supported membranes was also evaluated, proving that they can be used as selective layers for efficient CO2 separation.

Ultrathin Water-Cast Polymer Membranes for Hydrogen Purification

Among various H₂ purification technologies, the use of membrane technology has been considered an ecofriendly approach for addressing the increasing hydrogen demand. Although many H₂-selective membrane materials have been reported, processing them into hollow fibers or thin-film composites (TFCs) via traditional methods either affects the performance of the materials or renders their further processing into applicable membrane forms infeasible. Herein, we propose a water-casting method for fabricating TFC membranes for hydrogen purification with high permselectivity. The film integrity and thickness were manipulated by controlling the spreadability of the casting solution, and the resultant water-cast TFC membrane that comprised an ∼30 nm selective layer demonstrated high H₂ permeance and H₂/CH₄ selectivity of approximately 190 GPU and 100, respectively, under optimized conditions. We performed a mixed-gas permeation test using a simulated off-gas of steam-methane reforming from natural gas in a single-stage system and obtained hydrogen gas of >99 mol % purity. This indicates not only the suitability of the water-cast membranes for satisfying the demand for pure hydrogen as a fuel and chemical reagent but also the great potential of the water-casting method for high-performance membranes in various industrial and environmental applications.

Tailoring the CO2-selectivity of interfacial polymerized thin film nanocomposite membrane via the barrier effect of functionalized boron nitride

Membrane-based separation is an appealing solution to mitigate CO₂ emission sustainably due to its energy efficiency and environmental friendliness. Attributed to its excellent separation endowed by nanomaterial incorporation, nanocomposite membrane is rigorously developed. This study explored the feasibility of boron nitride (BN) embedment and changes to formation mechanism of ultrathin selective layer of thin film nanocomposite (TFN) are investigated. The effects of amine-functionalization on nanosheet-polymer interaction and CO₂ separation performance are also identified. Participation of nanosheets during interfacial polymerization reduced the crosslinking of selective layer, hence, improved TFN permeance while the formation of contorted diffusion paths by the nanosheets favors transport of small gases. Amine-functionalization enhanced the nanosheet-polymer interaction and elevated the membrane affinity towards CO₂ which led to enhanced CO₂ selectivity. The best TFN prepared in this study exhibited 37% and 20% increment in permeability and selectivity, respectively with respect to neat thin film composite (TFC). It is found that the CO₂ separation performance of BN incorporated TFN is on par with many non-porous nanosheet-incorporated TFNs reported in literatures. The transport and barrier effects of BN and functionalized BN are discussed in detail to provide further insights into the development of commercially attractive CO₂ selective TFN membranes.

Ultrathin permselective membranes: the latent way for efficient gas separation

Membrane gas separation has attracted the attention of chemical engineers for the selective separation of gases. Among the different types of membranes used, ultrathin membranes are recognized to break the trade-off between selectivity and permeance to provide ultimate separation. Such success has been associated with the ultrathin nature of the selective layer as well as their defect-free structure. These membrane features can be obtained from specific membrane preparation procedures used, in which the intrinsic properties of different nanostructured materials (e.g., polymers, zeolites, covalent-organic frameworks, metal-organic frameworks, and graphene and its derivatives) also play a crucial role. It is likely that such a concept of membranes will be explored in the coming years. Therefore, the goal of this review study is to give the latest insights into the use of ultrathin selective barriers, highlighting and describing the primary membrane preparation protocols applied, such as atomic layer deposition, in situ crystal formation, interfacial polymerization, Langmuir-Blodgett technique, facile filtration process, and gutter layer formation, to mention just a few. For this, the most recent approaches are addressed, with particular emphasis on the most relevant results in separating gas molecules. A brief overview of the fundamentals for the application of the techniques is given. Finally, by reviewing the ongoing development works, the concluding remarks and future trends are also provided.

Ultrathin Films of Porous Metal-Organic Polyhedra for Gas Separation

Ultrathin films of a robust Rh^II -based porous metal-organic polyhedra (MOP) have been obtained. Homogeneous and compact monolayer films (ca. 2.5 nm thick) were first formed at the air-water interface, deposited onto different substrates and characterized using spectroscopic methods, scanning transmission electron microscopy and atomic force microscopy. As a proof of concept, the gas separation performance of MOP-supported membranes has also been evaluated. Selective MOP ultrathin films (thickness ca. 60 nm) exhibit remarkable CO₂ permeance and CO₂ /N₂ selectivity, demonstrating the great combined potential of MOP and Langmuir-based techniques in separation technologies.

Self-Assembled Polymeric Membranes and Nanoassemblies on Surfaces: Preparation, Characterization, and Current Applications

Biomembranes play a crucial role in a multitude of biological processes, where high selectivity and efficiency are key points in the reaction course. The outstanding performance of biological membranes is based on the coupling between the membrane and biomolecules, such as membrane proteins. Polymer-based membranes and assemblies represent a great alternative to lipid ones, as their presence not only dramatically increases the mechanical stability of such systems, but also opens the scope to a broad range of chemical functionalities, which can be fine-tuned to selectively combine with a specific biomolecule. Tethering the membranes or nanoassemblies on a solid support opens the way to a class of functional surfaces finding application as sensors, biocomputing systems, molecular recognition, and filtration membranes. Herein, the design, physical assembly, and biomolecule attachment/insertion on/within solid-supported polymeric membranes and nanoassemblies are presented in detail with relevant examples. Furthermore, the models and applications for these materials are highlighted with the recent advances in each field.

Thickness Changes in Temperature-Responsive Poly(N-isopropylacrylamide) Ultrathin Films under Ambient Conditions

In this paper, we report detailed experimental observations of unusual changes in the thickness of solid poly(N-isopropylacrylamide) (PNIPAM) ultrathin films, which are well known to have temperature-responsive hydrophilic-hydrophobic switching properties. To date, a number of studies have been carried out on the bulk and the brush forms of PNIPAM in contact with liquid water, as well as in highly humid environments, and, recently, these ultrathin films have been preliminarily shown to exhibit temperature responses even under low-humidity, ambient conditions. In this work, the thicknesses of ultrathin PNIPAM films in a temperature/moisture-controlled sample stage were monitored continuously using multichannel X-ray reflectometry. At room temperature, the sample thickness showed an unexpected increase after thermal treatment at 70 °C for 3 h. In the temperature cycle between 15 and 60 °C, heating and cooling resulted in some clear differences. During cooling, initially, the thickness was almost constant but began to increase when the temperature exceeded 33 °C, which corresponds to the lower critical solution temperature (LCST). This observation indicates that the PNIPAM ultrathin film is sensitive to the small amounts of water contained in the air, even under ambient, low-humidity conditions. On the other hand, during heating run from 15 to 60 °C, the humidity dependence was monotonic, and no specific changes in the PNIPAM films were observed at around the LCST. By studying the humidity dependence, we found that the hydrophilic and hydrophobic states of the PNIPAM ultrathin film exhibit different temperature dependence behaviors. In addition, we found that swelling takes place even under low-moisture conditions. To understand the difference in the thickness changes observed on cooling and heating further, some models considering the effect of the boundary conditions in the polymer ultrathin film system were considered. In the case of the ultrathin film, the hydrophilic/hydrophobic switching property occurred only in the surface layer, which dominated the absorption of water molecules from air. In contrast, the interface layer was time-stable and provided an escape route for water molecules during heating.

Highly Permeable Matrimid®/PIM-EA(H₂)-TB Blend Membrane for Gas Separation

The effect on the gas transport properties of Matrimid®5218 of blending with the polymer of intrinsic microporosity PIM-EA(H₂)-TB was studied by pure and mixed gas permeation measurements. Membranes of the two neat polymers and their 50/50 wt % blend were prepared by solution casting from a dilute solution in dichloromethane. The pure gas permeability and diffusion coefficients of H₂, He, O₂, N₂, CO₂ and CH₄ were determined by the time lag method in a traditional fixed volume gas permeation setup. Mixed gas permeability measurements with a 35/65 vol % CO₂/CH₄ mixture and a 15/85 vol % CO₂/N₂ mixture were performed on a novel variable volume setup with on-line mass spectrometric analysis of the permeate composition, with the unique feature that it is also able to determine the mixed gas diffusion coefficients. It was found that the permeability of Matrimid increased approximately 20-fold with the addition of 50 wt % PIM-EA(H₂)-TB. Mixed gas permeation measurements showed a slightly stronger pressure dependence for selectivity of separation of the CO₂/CH₄ mixture as compared to the CO₂/N₂ mixture, particularly for both the blended membrane and the pure PIM. The mixed gas selectivity was slightly higher than for pure gases, and although N₂ and CH₄ diffusion coefficients strongly increase in the presence of CO₂, their solubility is dramatically reduced as a result of competitive sorption. A full analysis is provided of the difference between the pure and mixed gas transport parameters of PIM-EA(H₂)-TB, Matrimid®5218 and their 50:50 wt % blend, including unique mixed gas diffusion coefficients.