Highly-efficient separation of oil and water enabled by a silica nanoparticle coating with pH-triggered tunable surface wettability

Smart materials for light control of droplets

Droplet manipulation plays a critical role in both fundamental research and practical applications, especially when combined with smart materials and external fields to achieve multifunctional droplet manipulation. Light control of droplets has emerged as a significant and widely used strategy, driven primarily by photochemistry, photomechanics, light-induced Marangoni effects, and light-induced electric effects. This approach allowing for droplet manipulation with high spatial and temporal resolution, all while maintaining a remote and non-contact mode of operation. This review aims to provide a comprehensive overview of the mechanisms underlying light control of droplets, the design of smart materials for this purpose, and the diverse range of applications enabled by this technique. These applications include merging, splitting, releasing, forwarding, backward movement, and rotation of droplets, as well as chemical reactions, droplet robots, and microfluidics. By presenting this information, we aim to establish a unified framework that guides the sustainable development of light control of droplets. Additionally, this review addresses the challenges associated with light control of droplets and suggests potential directions for future development.

Temperature and pH dual response flexible silica aerogel with switchable wettability for selective oil/water separation

Silica aerogels are attractive oil-absorbing agents due to their low density, high porosity. However, how to discharge the oil which adsorbed by silica aerogels is a difficult issue. To address this challenge, new separation strategies with high efficiency are needed. In this study, we prepared the temperature and pH dual response flexible silica aerogel have temperature response and pH response effect, which can change its wettability by adjusting temperature or pH. On the one hand, the temperature and pH responsive flexible silica aerogel can be used to adsorb water at the temperature below 34.73 °C or pH > 7. On the other hand, it can adsorb oil at a temperature above 34.73 °C or pH < 7. The automatic desorption of oil can be achieved without consuming additional energy and damaging the pore structure. Therefore, the sample could continuously adsorb and filtrate efficiently and realize the recovery of oil and adsorption materials.

Recent advances in eco-friendly fabrics with special wettability for oil/water separation

Considering the serious damage to aquatic ecosystems and marine life caused by oil spills and oily wastewater discharge, efficient, environment-friendly and sustainable oil/water separation technology has become an inevitable trend for current development. Herein, fabrics are recognized as eco-friendly materials for water treatment due to their good degradability and low cost. Particularly, fabrics with rough structures and natural hydrophilicity/oleophilicity enable the construction of superwetting surfaces for the selective separation of oil/water mixtures and even complex emulsions. Therefore, superwetting fabrics for efficiently solving oil spills and purifying oily wastewater have received extensive attention. Especially, Janus and smart fabrics are highly anticipated to enable the on-demand and sustainable treatment of oil spills and oily wastewater due to their changeable wettability. Moreover, the fabrication of superwetting fabrics with multifunctional performances for oily wastewater purification can further promote their practical industrial applications, such as photocatalytic, self-cleaning, and self-healing characteristics. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this research field. In this review, firstly, the fundamental theories of wettability and the separation mechanisms based on special wettability are discussed. Then, superwetting fabrics for efficient oil/water separation are systematically reviewed, such as superhydrophobic/superoleophilic (SHB/SOL), superhydrophilic/superoleophobic (SHL/SOB), SHL/underwater superoleophobic (SHL/UWSOB), and UWSOB/underoil superoleophobic (UWSOB/UOSHB) fabrics. Most importantly, we highlight Janus, smart, and multifunctional fabrics based on their superwetting property. Correspondingly, the advantages and disadvantages of each superwetting fabric are comprehensively analyzed. Besides, super-antiwetting fabrics with superhydrophobic/superoleophobic (SHB/SOB) property are also introduced. Finally, the challenges and future research directions are explained.

Wodyetia bifurcate structured carbon fabrics with durable superhydrophobicity for high-efficiency oil-water separation

The superhydrophobic fiber-based membranes with features of high separation efficiency and low energy consumption for oil-water separation remains a formidable challenge. In this paper, a robust and durable superhydrophobic cotton-derived carbon fabric (CDCF) with wodyetia bifurcate-like structure is fabricated via in situ cobalt-nickel basic carbonate (CNC) deposition and 1 H, 1 H, 2 H, 2 H-perfluorooctyltriethoxysilane (POTS) coating. The combined action of rough surface structure and low surface energy makes CDCF/CNC/POTS with superhydrophobicity/superoleophilicity, anti-wetting, and self-cleaning performance. Intriguingly, the CDCF/CNC/POTS can keep its superhydrophobicity under of the water droplet impact pressure of 781 Pa. In addition to its robust dynamic superhydrophobicity, CDCF/CNC/POTS can also maintain its non-wetting property under harsh environmental conditions such as mechanical abrasion treatment, acidic, alkaline and salt solutions, and ultraviolet radiation. Importantly, the CDCF/CNC/POTS can separate various oil-water mixtures and emulsions under gravity with ultrahigh oil-water mixtures permeate flux (∼19,126 L/m²h), high surfactant-stabilized emulsion permeate flux (∼821 L/m²h), and high separation efficiency (> 98.60 %). Moreover, remarkable recyclability endow the CDCF/CNC/POTS with promising application in treating oily wastewater. This work may benefit the low-cost mass production of cotton-based carbon fabrics for developing eco-friendly high-efficiency separators.

Facile Fabrication of Superhydrophobic Graphene/Polystyrene Foams for Efficient and Continuous Separation of Immiscible and Emulsified Oil/Water Mixtures

Three-dimensional superhydrophobic/superlipophilic porous materials have attracted widespread attention for use in the separation of oil/water mixtures. However, a simple strategy to prepare superhydrophobic porous materials capable of efficient and continuous separation of immiscible and emulsified oil/water mixtures has not yet been realized. Herein, a superhydrophobic graphene/polystyrene composite material with a micro-nanopore structure was prepared by a single-step reaction through high internal phase emulsion polymerization. Graphene was introduced into the polystyrene-based porous materials to not only enhance the flexibility of the matrix, but also increase the overall hydrophobicity of the composite materials. The resulting as-prepared monoliths had excellent mechanical properties, were superhydrophobic/superoleophilic (water/oil contact angles were 151° and 0°, respectively), and could be used to continuously separate immiscible oil/water mixtures with a separation efficiency that exceeded 99.6%. Due to the size-dependent filtration and the tortuous and lengthy micro-nano permeation paths, our foams were also able to separate surfactant-stabilized water-in-oil microemulsions. This work demonstrates a facile strategy for preparing superhydrophobic foams for the efficient and continuous separation of immiscible and emulsified oil/water mixtures, and the resulting materials have highly promising application potentials in large-scale oily wastewater treatment.

Switchable wettability of grain-stacked filter layers from polyurethane plastic waste for oil/water separation

HYPOTHESIS

Polyurethane plastic waste (PUPW), a port-abundant solid waste, is difficult to degrade naturally and poses a severe threat to the environment. Hence, the effective recycling of PUPW remains a challenge.

EXPERIMENTS

Herein, a strategy of converting PUPW into stacked oil/water filtration layer grain through a layer-by-layer (LBL) assembly process is investigated. Notably, such PU-based, grain-stacked, and switchable wettability of the oil/water filter layer is first reported.

FINDINGS

The grain-stacked filter layers are flexible for separating immiscible oil/water mixtures, water-in-oil emulsions (WOE), and oil-in-water emulsions (OWE) under gravity over 10 cycle-usages. They can withstand strong acid/alkali solutions (pH = 1-14) and salt solutions over 12 h. Besides, 100-times scale-up experiments have indicated that the obtained filter layers exhibit an upper to 98.2 % separation efficiency for 10 L real industrial oil/water emulsion in the 24 h continuous operation. The demulsification mechanism for emulsions is that the electrostatic interaction along with adsorption between emulsion droplets and grains leads to the uneven distribution of surfactants on the interface film of the emulsion droplets, increasing the probability of tiny droplets colliding and coalescing into large droplets to achieve oil/water separation. This work proposes an effective and economical method of abundant plastic waste for industrial-scale oil-water separation rather than just on the laboratory-scale.

Nanocapsules with excellent biocompatibility and stability in protein solutions

Silica nanocapsules (SiO₂NCs) are usually prepared with cationic surfactants that are not cytocompatible. Dialysis can be used to remove surfactants but leads to instability of the SiO₂NCs when they are in the presence of proteins or biological media. Herein, SiO₂NCs stabilized with a reactive surfactant are synthesized to prevent leaching upon dialysis. The SiO₂NCs show superior stability and biocompatibility compared with SiO₂NCs prepared with conventional surfactants. The SiO₂NCs can be used in self-healing materials, smart agriculture and biomedical applications.

External-field-induced directional droplet transport: A review

Directional transport of fluids is crucial for vital activities of organisms and numerous industrial applications. This process has garnered widespread research attention due to the wide breadth of flexible applications such as medical diagnostics, drug delivery, and digital microfluidics. The rational design of functional surfaces that can achieve the subtle control of liquid behavior. Previous studies were mainly dependent on the special asymmetric structures, which inevitably have the problem of slow transport speed and short distance. To improve controllability, researchers have attempted to use external fields, such as thermal, light, electric fields, and magnetic fields, to achieve controllable droplet transport. On the fundamental side, much of their widespread applicably is due to the degree of control over droplet transport. This review provides an overview of recent progress in the last three years toward the transport of droplets with different mechanisms induced by various external stimuli, including light, electric, thermal, and magnetic field. First, the relevant basic theory and typical induced gradient for directional liquid transport are illustrated. We will then review the latest advances in the external-field-induced directional transport. Moreover, the most emerging applications such as digital microfluidics, harvesting of energy and water, heat transfer, and oil/water separation are also presented. Finally, we will outline possible future perspectives to attract more researchers interest and promote the development of this field.

Smart Bionic Surfaces with Switchable Wettability and Applications

In order to satisfy the needs of different applications and more complex intelligent devices, smart control of surface wettability will be necessary and desirable, which gradually become a hot spot and focus in the field of interface wetting. Herein, we review interfacial wetting states related to switchable wettability on superwettable materials, including several classical wetting models and liquid adhesive behaviors based on the surface of natural creatures with special wettability. This review mainly focuses on the recent developments of the smart surfaces with switchable wettability and the corresponding regulatory mechanisms under external stimuli, which is mainly governed by the transformation of surface chemical composition and geometrical structures. Among that, various external stimuli such as physical stimulation (temperature, light, electric, magnetic, mechanical stress), chemical stimulation (pH, ion, solvent) and dual or multi-triggered stimulation have been sought out to realize the regulation of surface wettability. Moreover, we also summarize the applications of smart surfaces in different fields, such as oil/water separation, programmable transportation, anti-biofouling, detection and delivery, smart soft robotic etc. Furthermore, current limitations and future perspective in the development of smart wetting surfaces are also given. This review aims to offer deep insights into the recent developments and responsive mechanisms in smart biomimetic surfaces with switchable wettability under external various stimuli, so as to provide a guidance for the design of smart surfaces and expand the scope of both fundamental research and practical applications.

Surface Wettability of a Natural Rubber Composite under Stretching: A Model to Predict Cell Survival

We report the stress-strain effect of a stretchable natural rubber (NR)-calcium phosphate composite on the surface wettability (SW) using an innovative approach coupling a uniaxial tensile micromachine, goniometer, and microscope. In situ contact angle measurements in real time were performed during mechanical tension. Our results show that SW is guided by the stress-strain relationship with two different characteristics, depending on the static or dynamic experiments. The results evidenced the limits of the classical theory of wetting. Furthermore, based on the mechanically tunable SW of the system associated with the cytocompatibility of the NR composite, we have modeled such a system for application as a cell support. From the experimental surface energy value, our proposed 3D modeling numerical simulation predicted a window of opportunities for cell-NR survival under mechanical stimuli. The presented data and the thermodynamics-based theoretical approach enable not only accurate correlation of SW with mechanical properties of the NR composite but also provide huge potential for future cell supportability in view of tissue engineering.

Development of Polyvinylidene Fluoride Membrane via Assembly of Tannic Acid and Polyvinylpyrrolidone for Filtration of Oil/Water Emulsion

Wastewater containing oil/water emulsion has a serious ecological impact and threatens human health. The impact worsens as its volume increases. Oil/water emulsion needs to be treated before it is discharged or reused again for processing. A membrane-based process is considered attractive in effectively treating oil/water emulsion, but progress has been dampened by the membrane fouling issue. The objective of this study is to develop polyvinylidene fluoride (PVDF) membranes customized for oil/water emulsion separation by incorporating assembly of tannic acid (TA) and polyvinylpyrrolidone (PVP) in the polymer matrix. The results show that the assembly of TA/PVP complexation was achieved as observed from the change in colour during the phase inversion and as also proven from the characterization analyses. Incorporation of the TA/PVP assembly leads to enhanced surface hydrophilicity by lowering the contact angle from 82° to 47°. In situ assembly of the TA/PVP complex also leads to enhanced clean water permeability by a factor of four as a result of enhanced mean flow pore size from 0.2 to 0.9 µm. Owing to enhanced surface chemistry and structural advantages, the optimum hydrophilic PVDF/TA/PVP membrane poses permeability of 540.18 L/(m² h bar) for oil/water emulsion filtration, three times higher than the pristine PVDF membrane used as the reference.

CO2-Triggered ON/OFF Wettability Switching on Bioinspired Polylactic Acid Porous Films for Controllable Bioadhesion

Bioinspired honeycomb-like porous films with switchable properties have drawn much attention recently owing to their potential application in scenarios in which the conversion between two opposite properties is required. Herein, the CO₂-gas-triggered ON/OFF switching wettability of biocompatible polylactic acid (PLA) honeycomb porous films is fabricated. Highly ordered porous films with diameters between 2.0 and 2.8 μm are separately prepared from complexes of nonresponsive PLA and a CO₂-sensitive melamine derivative [N²,N⁴,N⁶-tris(3-(dimethylamino)propyl)-1,3,5-triazine-2,4,6-triamine, MET] via the breath figure method. The hydrophilic CO₂-sensitive groups can be precisely arranged in the pore's inner surface and/or top surface of the films by simply changing the PLA/MET ratio. The sensitive groups in the pore's inner surface act as a switch triggered by CO₂ gas controlling water to enter the pores or not, thus resulting in ON/OFF switching wettability. The largest response of the water contact angle of honeycomb films reaches 35°, from 100 to 65°, leading to an obvious hydrophobic-hydrophilic conversion. The improved surface wettability enhances the interaction between the cell and honeycomb film surface, thus resulting in a better cell attachment. Such smart properties accompanying the biocompatible polymer and biological gas trigger facilitate possible biomedical and bioengineering applications in the future for these films.

Halloysite Nanotube-Ferrihydrite Incorporated Polyethersulfone Mixed Matrix Membrane: Effect of Nanocomposite Loading on the Antifouling Performance

Membrane filtration is an attractive process in water and wastewater treatment, but largely restricted by membrane fouling. In this study, the membrane fouling issue is addressed by developing polyethersulfone (PES)-based mixed matrix membranes (MMMs) with the incorporation of hydrophilic nanoparticles as an additive. Ultrafiltration MMMs were successfully fabricated by incorporating different loadings of halloysite nanotube-ferrihydrates (HNT-HFO) into a polyethersulfone (PES) matrix and their performance was evaluated for the separation of bovine serum albumin (BSA) solution and oil/water emulsion. The results show that wettability is endowed to the membrane by introducing the additive aided by the presence of abundant -OH groups from the HFO. The loading of additive also leads to more heterogeneous surface morphology and higher pure water fluxes (516.33-640.82 L/m2h) more than twice that of the pristine membrane as reference (34.69 L/m2h) without affecting the rejection. The MMMs also provide much enhanced antifouling properties. The filtration results indicate that the flux recovery ratio of the modified membrane reached 100% by washing with only distilled water and a total flux recovery ratio of >98% ± 0.0471 for HNT-HFO-loaded membranes in comparison with 59% ± 0.0169 for pristine PES membrane.

Surface Reactions in Selective Modification: The Prerequisite for Plastic Flotation

Improper disposal of waste plastic has caused much environmental pollution, but plastic recycling can reduce the amount of new and residual waste plastic in the environment through source control. Plastic flotation can separate waste plastics with similar physical and chemical properties, which suggests its promising application in plastic recycling. With the help of the different hydrophilicities waste plastic can be separated by flotation, and hydrophilization can be accomplished by surface modifications. However, no systematic studies addressing these surface reactions have been published yet, and such modifications are a prerequisite for plastic flotation. In this critical review, we not only summarize the various modification mechanisms, including physical regulation, surface oxidation, surface degradation, dechlorination, and coating, but also have reasonably added additional information for some reactions covering surface reconstruction, plastic degradation, polymer stability, wastewater treatment, soil remediation, and chemical recycling of plastic. An entirely novel concept, the "plastic gene", is also proposed to elaborate on some contradictory results. Plastic flotation with clear surface reactions may promote plastic recycling and thereby control waste plastic at the source, save energy, and reduce microplastics. We also predict challenges for clean, efficient, and practical surface modifications and plastic flotation.

Insight into light-driven antibacterial cotton fabrics decorated by in situ growth strategy

Development of ease-fabricated and effectively self-disinfecting textile materials for antimicrobial and infection prevention has been urgently desired by both consumers and industry. However, some nonresponsive antibacterial agents finished fabrics may be harmful to human. To address this issue, we developed a facile finishing method to endow woven cotton fabrics (WCF) with light-driven antibacterial property. Here in, porphyrinic metal-organic frameworks (PCN-224) were in situ synthesized on WCF (termed PCN-224/WCF) and PCN-224/WCF was proven to be used for antibacterial photodynamic inactivation (aPDI). aPDI studies indicated no difference in bacterial inactivation, the inactivation was 99.9999% of Gram-negative Escherichia coli 8099 and Pseudomonas aeruginosa CMCC (B) 10104 as well as Gram-positive Staphylococcus aureus ATCC-6538 and Bacillus subtilis CMCC (B) 63501 under visible light illumination (500 W, 15 cm vertical distance, λ ≥ 420 nm, 45 min). Cytotoxicity tests revealed PCN-224/WCF had low biological toxicity and good biocompatibility. Mechanism study revealed that singlet oxygen (¹O₂) was produced by PCN-224/WCF and caused severe damage to bacteria which was observed from the SEM images. This study provided a facile guideline to functionalize cotton fabrics with responsive bactericidal property which showed great potential for new generation of textiles with practical applications.

Multiscale-structured superhydrophobic/superoleophilic SiO2 composite poly(ether sulfone) membranes with high efficiency and flux for water-in-oil emulsions separation under harsh conditions

Multiscale-structured SiO₂ composite poly(ether sulfone) membranes (MSiCPESMs) are facilely prepared via the methods of nonsolvent induced phase separation and sol–gel.

Control of organic and surfactant fouling using dynamic membranes in the separation of oil-in-water emulsions

HYPOTHESIS

A superhydrophilic membrane with rough and hierarchical structures is possibly fouled by surfactant-stabilized oil and organic foulants, because these foulants could not be hindered by the water layer formed on superhydrophilic membrane surface. A dynamic membrane was possibly an effective method to address this fouling problem.

EXPERIMENTS

A microfiltration membrane, a nanofiber membrane, and a dynamic membrane were used for the separation of surfactant-free emulsions, surfactant-stabilized emulsions, and the surfactant-stabilized emulsions containing typical organic foulants. The oil rejection and membrane fouling were compared.

FINDINGS

The microfiltration membrane, nanofiber membrane, and dynamic membrane had high resistances to the fouling by surfactant-free emulsions because these membranes were underwater superoleophobic. However, these membranes showed low resistances to the fouling by surfactant-stabilized oil droplets and organic foulants. For the dynamic membrane, the oil droplets and organic foulants trapped in the separation layer could be readily removed in the detachment-washing-recoating steps; therefore, almost no physically irreversible fouling was observed in the multi-cycle filtration. With the size distributions of oil droplets in the emulsions and the particle of the dynamic membrane, the rejection of oil by the dynamic membrane could be calculated by simply assuming that the particle was spherical, uniform, and tightly packed.