Hollow PtCu octahedral nanoalloys: Efficient bifunctional electrocatalysts towards oxygen reduction reaction and methanol oxidation reaction by regulating near-surface composition

Pt Nanoparticles on Multi-Walled Carbon Nanotubes with High CO Tolerance for Methanol Electrooxidation

Anode catalysts are important for direct methanol fuel cells (DMFCs) of energy conversion. Herein, we report a novel strategy by ethylene glycol-based deep eutectic solvents (EG-DESs) for the fabrication of a multi-walled carbon nanotubes (MWCNTs)-supported Pt nanoparticles catalyst (referred to as Pt/CNTs-EG-DES). The Pt/CNTs-EG-DES catalyst provides an increased electrochemically active surface area (ECSA) and shows remarkably improved electrocatalytic performance towards methanol oxidation reaction compared to Pt/CNTs-W (fabricated in water) and commercial Pt/C catalysts. The improved performance is attributed to the generation of more Pt-O bonds which change the electronic states of the Pt atoms and the special node structure that obtains more active sites for a high CO resistance. This study suggests an effective synthesis strategy for Pt-based electrocatalysts with high performance for DMFC applications.

Theoretical Study on the O-H Fracture of Methanol on PtnCu4-n (n = 1, 2, 3) Catalysts with Different Coverages

Direct methanol fuel cells (DMFCs) have attracted increasing attention as a very promising and important energy source. In this paper, density functional theory (DFT) is used to study the structure and O-H fracture mechanism of methanol adsorption on PtnCu4-n (111) (n = 1, 2, 3) binary metal catalyst surfaces under different coverages. By comparing the adsorption energy and dehydrogenation energy barriers of methanol, it is found that the adsorption strength and dehydrogenation energy barriers of methanol on Pt and Cu sites decreased with increasing coverage. At the same Pt and Cu ratio, methanol is more easily adsorbed on Cu sites. When Pt/Cu = 3:1 and 1:3, the PtCu binary catalyst has a significant impact on the energy barrier of breaking the O-H bond in methanol with the increase of coverage. Especially when Pt/Cu = 1:3 and the coverage is 1/4 ML, the energy barriers of O-H bond breaking in methanol on Pt and Cu sites are 0.63 and 0.61 eV, respectively, which are lower than that on pure Pt. It means that the Cu sites played a very important role in reducing the O-H fracture energy barrier of methanol. When Pt/Cu = 1:1, the change in the dehydrogenation energy barrier of methanol on Pt sites and Cu sites is not significant, indicating that the coverage has little effect on it.

Structurally-supported PtCuCo nanoframes as efficient bifunctional catalysts for oxygen reduction and methanol oxidation reactions

Developing highly durable and active catalysts with the morphology of structurally robust nanoframes toward oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) in acidic environment is crucial but still a great challenge to completely achieve in a single material. Herein, PtCuCo nanoframes (PtCuCo NFs) with internal support structures as enhanced bifunctional electrocatalysts were prepared by a facile one-pot approach. PtCuCo NFs exhibited remarkable activity and durability for ORR and MOR owing to the ternary compositions and the structure-fortifying frame structures. Impressively, the specific/mass activity of PtCuCo NFs were 12.8/7.5 times as large as that of commercial Pt/C for ORR in perchloric acid solution. For MOR in sulfuric acid solution, the mass/specific activity of PtCuCo NFs was 1.66 A mg_Pt^-1/4.24 mA cm^-2, which was 5.4/9.4 times as large as that of Pt/C. This work may provide a promising nanoframe material to develop dual catalysts for fuel cells.

Bismuth-nickel bimetal nanosheets with a porous structure for efficient hydrogen production in neutral and alkaline media

Active and durable electrocatalysts are very important for efficient and economically sustainable hydrogen generation via electrocatalytic water splitting. A bismuth-nickel (Bi-Ni) bimetal nanosheet with a mesoporous structure was prepared via a self-template electrochemical in situ process. The Bi-Ni catalyst required overpotentials of 56 mV and 183 mV at 10 mA cm^-2 for the hydrogen evolution reaction (HER), which were close to that of commercial Pt/C in 1.0 M KOH and 1.0 M PBS (pH 7.0), respectively. The electrocatalyst maintained a steady current density during 20 h electrolysis in 1.0 M KOH and 1.0 M PBS (pH 7.0). Density functional theory (DFT) indicated that the alloying effect could induce charge transfer from the Bi atom to Ni atom and thus modulate the d-band centre of Bi-Ni nanosheets, which could efficiently accelerate H* conversion and H₂ desorption at the Ni active site. This promotes the HER kinetics. By adopting the Bi_84.8Ni_15.2 alloy as the cathode to establish a full-cell (IrO₂∥Bi_84.8Ni_15.2) for water splitting in 1.0 M KOH, the required cell voltage was 1.53 V to drive 10 mA cm^-2, which was lower than that of the IrO₂∥Pt/C electrolyzer (1.64 V@10 mA cm^-2).

Controlled Synthesis of Carbon-Supported Pt-Based Electrocatalysts for Proton Exchange Membrane Fuel Cells

Proton exchange membrane fuel cells are playing an increasing role in postpandemic economic recovery and climate action plans. However, their performance, cost, and durability are significantly related to Pt-based electrocatalysts, hampering their large-scale commercial application. Hence, considerable efforts have been devoted to improving the activity and durability of Pt-based electrocatalysts by controlled synthesis in recent years as an effective method for decreasing Pt use, and consequently, the cost. Therefore, this review article focuses on the synthesis processes of carbon-supported Pt-based electrocatalysts, which significantly affect the nanoparticle size, shape, and dispersion on supports and thus the activity and durability of the prepared electrocatalysts. The reviewed processes include (i) the functionalization of a commercial carbon support for enhanced catalyst–support interaction and additional catalytic effects, (ii) the methods for loading Pt-based electrocatalysts onto a carbon support that impact the manufacturing costs of electrocatalysts, (iii) the preparation of spherical and nonspherical Pt-based electrocatalysts (polyhedrons, nanocages, nanoframes, one- and two-dimensional nanostructures), and (iv) the postsynthesis treatments of supported electrocatalysts. The influences of the supports, key experimental parameters, and postsynthesis treatments on Pt-based electrocatalysts are scrutinized in detail. Future research directions are outlined, including (i) the full exploitation of the potential functionalization of commercial carbon supports, (ii) scaled-up one-pot synthesis of carbon-supported Pt-based electrocatalysts, and (iii) simplification of postsynthesis treatments. One-pot synthesis in aqueous instead of organic reaction systems and the minimal use of organic ligands are preferred to simplify the synthesis and postsynthesis treatment processes and to promote the mass production of commercial carbon-supported Pt-based electrocatalysts.

Graphical Abstract

This review focuses on the synthesis process of Pt-based electrocatalysts/C to develop aqueous one-pot synthesis at large-scale production for PEMFC stack application.

Carbon-Supported PdCu Alloy as Extraordinary Electrocatalysts for Methanol Electrooxidation in Alkaline Direct Methanol Fuel Cells

Palladium (Pd) nanostructures are highly active non-platinum anodic electrocatalysts in alkaline direct methanol fuel cells (DMFCs), and their electrocatalytic performance relies highly on their morphology and composition. This study reports the preparation, characterizations, and electrocatalytic properties of palladium-copper alloys loaded on the carbon support. XC-72 was used as a support, and hydrazine hydrate served as a reducing agent. Pd_xCu_y/XC-72 nanoalloy catalysts were prepared in a one-step chemical reduction process with different ratios of Pd and Cu. A range of analytical techniques was used to characterize the microstructure and electronic properties of the catalysts, including transmission electron microscopy (TEM), X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), and inductively coupled plasma emission spectroscopy (ICP-OES). Benefiting from excellent electronic structure, Pd₃Cu₂/XC-72 achieves higher mass activity enhancement and improves durability for MOR. Considering the simple synthesis, excellent activity, and long-term stability, Pd_xCu_y/XC-72 anodic electrocatalysts will be highly promising in alkaline DMFCs.

The catalytic activity of PtnCum (n = 1-3, m = 0-2) clusters for methanol dehydrogenation to CO

A large number of experiments show that PtCu catalyst has a good catalytic effect on methanol decomposition. Therefore, density functional theory (DFT) was used to further study the dehydrogenation of methanol catalyzed by Pt_nCu_m (n = 1-3, m = 0-2). The energy diagrams of O-adsorption path and H-adsorption path were drawn. By calculation, the Pt is the active site of the whole reaction process, and the barrier energy of the rate-determining step is 11.09 kcal mol^-1 by Pt₂Cu, which is lower than that of Pt₃ and PtCu₂. However, the complete dehydrogenation product of methanol, CO, is easier to dissociate from PtCu₂ clusters than from Pt₃ and Pt₂Cu clusters. Therefore, Cu doping can improve the catalytic activity and anti-CO toxicity of Pt to a certain extent.

Influence of Electrochemical Pretreatment Conditions of PtCu/C Alloy Electrocatalyst on Its Activity

A carbon supported PtCu_x/C catalyst, which demonstrates high activity in the oxygen electroreduction and methanol electrooxidation reactions in acidic media, has been obtained using a method of chemical reduction of Pt (IV) and Cu (2+) in the liquid phase. It has been found that the potential range of the preliminary voltammetric activation of the PtCu_x/C catalyst has a significant effect on the de-alloyed material activity in the oxygen electroreduction reaction (ORR). High-resolution transmission electron microscopy (HRTEM) demonstrates that there are differences in the structures of the as-prepared material and the materials activated in different potential ranges. In this case, there is practically no difference in the composition of the PtCu_x-y/C materials obtained after activation in different conditions. The main reason for the established effect, apparently, is the reorganized features of the bimetallic nanoparticles’ surface structure, which depend on the value of the limiting anodic potential in the activation process. The effect of the activation conditions on the catalyst’s activity in the methanol electrooxidation reaction is less pronounced.

Insight towards Nucleation Mechanism and Change in Morphology for Nanostructured Platinum Thin Film Directly Grown on Carbon Substrate via Electrochemical Deposition

Nanocrystalline platinum with different morphologies is synthesized via electrochemical deposition technique. The nucleation mechanism and its structural effect over the electrodeposited Pt on carbon electrodes have been systematically studied. Powder X-ray diffraction, X-ray photoelectron spectroscopy, and field-emission scanning electron microscopy are employed to study nucleation, oxidation states, and Pt structure growth on a carbon electrode. This study reports significant development of Pt metal nanoparticles with different morphologies such as a sphere, flower, core-flower, and rod-like structure directly fabricated on carbon electrode while tuning the deposition parameters such as current density, time, temperature, pH during the deposition process. The proposed electrochemical route represents a superior fabrication procedure for large-scale electrode fabrication compared to a conventional method for preparing membrane electrode assemblies for fuel cell stacks.

A reusable catalyst based on CuO hexapods and a CuO-Ag composite for the highly efficient reduction of nitrophenols

The enormous and urgent need to explore cost-effective catalysts with high efficiency has always been at the forefront of environmental protection and remediation research. This work develops a novel strategy for the fabrication of reusable CuO-based non-noble metal nanomaterials as high-efficiency catalysts. We report a facile and eco-friendly synthesis of CuO hexapods and CuO–Ag composite using uric acid as a reductant and protectant. Both exhibited high catalytic activity in the hydrogenation of 4-nitrophenol (4-NP) to 4-aminophenol (4-AP) by sodium borohydride (NaBH₄), with the CuO–Ag composite showing superior catalytic performance. Notably, the highest turnover frequency of CuO–Ag reached 7.97 × 10⁻² s⁻¹, which was much higher than numerous noble-metal nanomaterials. In addition, CuO hexapods and CuO–Ag composite were also shown to act as highly efficient and recyclable catalysts in the degeneration of 4-NP. Both CuO hexapods and the CuO–Ag composite exhibited outstanding catalytic durability, with no significant loss of activity over more than 10 cycles in the hydrogenation of 4-NP.

Schematic illustration for the process of preparing CuO hexapods and CuO–Ag composite, and their application in catalytically reducing 4-NP and K₃(Fe(CN)₆).

In-situ loading synthesis of graphene supported PtCu nanocube and its high activity and stability for methanol oxidation reaction

A perfect PtCu nanocube with partial hollow structure was prepared by hydrothermal reaction and its electrocatalytic methanol oxidation reaction (MOR) was studied. The appropriate concentration of shape-control additives KI and triblock pluronic copolymers, poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) (PEO₁₉-PPO₆₉-PEO₁₉) (P123) play crucial roles in the final product morphology. The PtCu nanocubes can be perfectly in situ immobilizedonto graphene under the action of P123 while the structure and cubic morphologyremain unchanged. The electrochemical tests suggest that the obtained PtCu nanocube (PtCu-NCb) exhibits better MOR activity and stability than PtCu hexagon nanosheet (PtCu-NSt), PtCu nanoellipsoid (PtCu-NEs) and commercial Pt/C in alkaline medium. When in situ immobilized onto graphene, the MOR catalytic activity and stability of PtCu cubes are further improved. The markedly enhanced electrocatalytic activity and durability maybe attributed to the special cubic morphology with partial hollow structure enclosed by highly efficient facet and the probably the synergistic effect of PtCu and intermediate state CuI decorated on the surface and graphene.

Incorporation of Pt-Cr nanoparticles into highly porous MOF-5 as efficient oxygen reduction electrocatalysts

Developing new materials that can enhance the efficiency of energy conversion and storage systems is critical to meeting the rising energy demand of low-carbon economies. Mesoporous materials have the advantages of large specific surface area and multiple channels, which can increase efficiency and flexibility in terms of energy and power density. An active catalyst for oxygen reduction reaction (ORR) based on Pt-Cr nanoparticles with ultralow Pt content (0.90 wt%) has been studied in this paper. In contrast, electrocatalyst Pt/Cr/NPC-900 exhibited an ORR activity with onset potential (E _o) of 1.01 V vs. RHE in an alkaline solution that was superior to commercial Pt/C (20 wt%) (0.96 V vs. RHE). The presence of metal oxides and optimal Pt content enhanced the ORR activity. Therefore, the synergistic effect of the high surface area increased charge transfer, and excellent structural stability can achieve significant ORR efficiency, which is conducive to excellent activity. These findings provide a new perspective for economical and practical ORR electrocatalysts to be designed and synthesized rationally.

Catalytic Nanoframes and Beyond

The ever-increasing need for the production and expenditure of sustainable energy is a result of the astonishing rate of consumption of fossil fuels and the accompanying environmental problems. Emphasis is being directed to the generation of sustainable energy by the fuel cell and water splitting technologies. Accordingly, the development of highly efficient electrocatalysts has attracted significant interest, as the fuel cell and water splitting technologies are critically dependent on their performance. Among numerous catalyst designs under investigation, nanoframe catalysts have an intrinsically large surface area per volume and a tunable composition, which impacts the number of catalytically active sites and their intrinsic catalytic activity, respectively. Nevertheless, the structural integrity of the nanoframe during electrochemical operation is an ongoing concern. Some significant advances in the field of nanoframe catalysts have been recently accomplished, specifically geared to resolving the catalytic stability concerns and significantly boosting the intrinsic catalytic activity of the active sites. Herein, general synthetic concepts of nanoframe structures and their structure-dependent catalytic performance are summarized, along with recent notable advances in this field. A discussion on the remaining challenges and future directions, addressing the limitations of nanoframe catalysts, are also provided.

Bimetallic Cu/Pt Oxygen Reduction Reaction Catalyst for Fuel Cells Cathode Materials

The oxygen reduction reaction (ORR) is a key process for the operation of fuel cells. To accelerate the sluggish kinetics of ORR, a wide range of catalysts have been proposed and tested. In this work, a nano-dispersed copper-impregnated platinum catalyst prepared by electrodeposition of platinum on a poly[Cu(Salen)] template followed by polymer destruction is described. In addition to the high activity of the thus prepared catalyst in the oxygen reduction reaction surpassing that of both polycrystalline platinum catalyst and the commercial carbon-platinum catalyst (“E-TEK”), it showed remarkable tolerance to the presence of methanol in solution.

Electrochemical deposition of three-dimensional platinum nanoflowers for high-performance polymer electrolyte fuel cells

In the present work, the three-dimensional ultra-fine platinum nanoflowers are directly deposited on carbon-coated gas diffusion layer electrode (C-GDL) by a single-step electrodeposition method towards the application of polymer electrolyte fuel cells. The surface morphology, particle size distribution, crystallinity, and chemical oxidation state of platinum nanoflowers are examined using various techniques. The morphological features of the Pt nanostructures are highly influenced by the difference in current density. Notabely, the Pt nanospheres converts into three-dimensional nanoflower with an increase in current density from -1.6 to -32 mA cm^-2. Electrodeposited Pt catalyst on C-GDL as the cathode catalyst was fabricated and steady-state polarization studies were carried out. Mainly, the fuel cell performance is analysed considering the electrodeposited Pt morphology. Among the prepared electrocatalysts, the nanoflower shaped Pt catalyst exhibit a high peak power density of 660 mW cm^-2 at 0.6 V in PEFC.