Toward enhancing the separation and antifouling performance of thin-film composite nanofiltration membranes: A novel carbonate-based preoccupation strategy

Tailoring properties and performance of thin-film composite membranes by salt additives for water treatment: A critical review

During the fabrication of thin film composite (TFC) membranes by interfacial polymerization (IP), the utilization of salt additives is one of the effective methods to regulate membrane properties and performance. Despite gradually receiving widespread attention for membrane preparation, the strategies, effects and underlying mechanisms of using salt additives have not yet been systematically summarized. This review for the first time provides an overview of various salt additives used to tailor properties and performance of TFC membranes for water treatment. By classifying salt additives into organic and inorganic salts, the roles of added salt additives in the IP process and the induced changes in membrane structure and properties are discussed in detail, and the different mechanisms of salt additives affecting membrane formation are summarized. Based on these mechanisms, the salt-based regulation strategies have shown great potential for improving the performance and application competitiveness of TFC membranes, including overcoming the trade-off relationship between water permeability and salt selectivity, tailoring membrane pore size distribution for precise solute-solute separation, and enhancing membrane antifouling performance. Finally, future research directions are suggested to focus on the long-term stability assessment of salt-modified membranes, the combined use of different salt additives, and the integration of salt regulation with other membrane design or modification strategies.

ZnO/PDA/Mesoporous Cellular Foam Functionalized Thin-Film Nanocomposite Membrane towards Enhanced Nanofiltration Performance

Thin-film nanocomposite (TFN) membranes are the third-generation membranes being explored for nanofiltration applications. Incorporating nanofillers in the dense selective polyamide (PA) layer improves the permeability-selectivity trade-off. The mesoporous cellular foam composite Zn-PDA-MCF-5 was used as a hydrophilic filler in this study to prepare TFN membranes. Incorporating the nanomaterial onto the TFN-2 membrane resulted in a decrease in the water contact angle and suppression of the membrane surface roughness. The pure water permeability of 6.40 LMH bar^-1 at the optimal loading ratio of 0.25 wt.% obtained was higher than the TFN-0 (4.20 LMH bar^-1). The optimal TFN-2 demonstrated a high rejection of small-sized organics (>95% rejection for 2,4-dichlorophenol over five cycles) and salts-Na₂SO₄ (≈95%) > MgCl₂ (≈88%) > NaCl (86%) through size sieving and Donnan exclusion mechanisms. Furthermore, the flux recovery ratio for TFN-2 increased from 78.9 to 94.2% when challenged with a model protein foulant (bovine serum albumin), indicating improved anti-fouling abilities. Overall, these findings provided a concrete step forward in fabricating TFN membranes that are highly suitable for wastewater treatment and desalination applications.

Removal of natural organic matter from surface water sources by nanofiltration and surface engineering membranes for fouling mitigation - A review

Given that surface water is the primary supply of drinking water worldwide, the presence of natural organic matter (NOM) in surface water presents difficulties for water treatment facilities. During the disinfection phase of the drinking water treatment process, NOM aids in the creation of toxic disinfection by-products (DBPs). This problem can be effectively solved using the nanofiltration (NF) membrane method, however NOM can significantly foul NF membranes, degrading separation performance and membrane integrity, necessitating the development of fouling-resistant membranes. This review offers a thorough analysis of the removal of NOM by NF along with insights into the operation, mechanisms, fouling, and its controlling variables. In light of engineering materials with distinctive features, the potential of surface-engineered NF membranes is here critically assessed for the impact on the membrane surface, separation, and antifouling qualities. Case studies on surface-engineered NF membranes are critically evaluated, and properties-to-performance connections are established, as well as challenges, trends, and predictions for the field's future. The effect of alteration on surface properties, interactions with solutes and foulants, and applications in water treatment are all examined in detail. Engineered NF membranes containing zwitterionic polymers have the greatest potential to improve membrane permeance, selectivity, stability, and antifouling performance. To support commercial applications, however, difficulties related to material production, modification techniques, and long-term stability must be solved promptly. Fouling resistant NF membrane development would be critical not only for the water treatment industry, but also for a wide range of developing applications in gas and liquid separations.

Nanofiltration Membranes with Crumpled Polyamide Films: A Critical Review on Mechanisms, Performances, and Environmental Applications

Nanofiltration (NF) membranes have been widely applied in many important environmental applications, including water softening, surface/groundwater purification, wastewater treatment, and water reuse. In recent years, a new class of piperazine (PIP)-based NF membranes featuring a crumpled polyamide layer has received considerable attention because of their great potential for achieving dramatic improvements in membrane separation performance. Since the report of novel crumpled Turing structures that exhibited an order of magnitude enhancement in water permeance ( Science 2018, 360 (6388), 518-521), the number of published research papers on this emerging topic has grown exponentially to approximately 200. In this critical review, we provide a systematic framework to classify the crumpled NF morphologies. The fundamental mechanisms and fabrication methods involved in the formation of these crumpled morphologies are summarized. We then discuss the transport of water and solutes in crumpled NF membranes and how these transport phenomena could simultaneously improve membrane water permeance, selectivity, and antifouling performance. The environmental applications of these emerging NF membranes are highlighted, and future research opportunities/needs are identified. The fundamental insights in this review provide critical guidance on the further development of high-performance NF membranes tailored for a wide range of environmental applications.

Mechanistic Insights of a Thermoresponsive Interface for Fouling Control of Thin-Film Composite Nanofiltration Membranes

In spite of extensive research, fouling is still the main challenge for nanofiltration membranes, generating an extra transport resistance and requiring a larger operational pressure in practical applications. We fabricated a highly antifouling nanofiltration membrane by grafting poly(N-isopropylacrylamide) (PNIPAM) chains on a bromine-containing polyamide layer. The resulting membrane was found to have a double permeance compared to the pristine membrane, while the rejection of multivalent ions remained the same. In addition, PNIPAM chains yielded a better deposition resistance and adhesion resistance, thereby mitigating the increase of fouling and promoting the recovery of flux during the filtration and traditional cleaning stages, respectively. Moreover, PNIPAM chains shrank when the water temperature was above the lower critical solution temperature (LCST), indicating the formation of a buffer layer between the membrane and pollutants. The buffer layer would eliminate the membrane-foulant interaction energy, thus further enhancing the detachment of pollutants. This simple and efficient cleaning method could act as an enhanced cleaning procedure to remove irreversible fouling. This provides new insights into the fabrication of enhanced antifouling membranes using smart responsive polymer chains.

Toward Enhancing Desalination and Heavy Metal Removal of TFC Nanofiltration Membranes: A Cost-Effective Interface Temperature-Regulated Interfacial Polymerization

Polyamide (PA) chemistry-based nanofiltration (NF) membranes have an important role in the field of seawater desalination and wastewater reclamation. Achieving an ultrathin and defect-free active layer via precisely controlled interfacial polymerization (IP) is an effective routine to improve the separation efficiencies of NF membranes. Herein, the morphologies and chemical structures of the thin-film composite (TFC) NF membranes were accurately regulated by tailoring the interfacial reaction temperature during the IP process. This strategy was achieved by controlling the temperature (-15, 5, 20, 35, and 50°) of the oil-phase solutions. The structural compositions, morphological variations, and separation features of the fabricated NF membranes were studied in detail. In addition, the formation mechanisms of the NF membranes featuring different PAs were also proposed and discussed. The temperature-assisted IP (TAIP) method greatly changed the compositions of the resultant PA membranes. A very smooth and thin PA film was obtained for the NF membranes fabricated at a low interfacial temperature; thus, a high 19.2 L m^-2 h^-1 bar^-1 of water permeance and 97.7% of Na₂SO₄ rejection were observed. With regard to the NF membranes obtained at a high interfacial temperature, a lower water permeance and higher salt rejection with fewer membrane defects were achieved. Impressively, the high interfacial temperature-assisted NF membranes exhibited uniform coffee-ring-like surface morphologies. The special surface-featured NF membrane showed superior separation for selected heavy metals. Rejections of 93.9%, 97.9%, and 87.7% for Cu²⁺, Mn²⁺, and Cd²⁺ were observed with the optimized membrane. Three cycles of fouling tests indicated that NF membranes fabricated at low temperatures exhibited excellent antifouling behavior, whereas a high interface temperature contributed to the formation of NF membranes with high fouling tendency. This study provides an economical, facile, and universal TAIP strategy for tailoring the performances of TFC PA membranes for environmental water treatment.

Multirole Regulations of Interfacial Polymerization Using Poly(acrylic acid) for Nanofiltration Membrane Development

Effective control of monomer diffusion and reaction rate is the key to achieving a controlled interfacial polymerization (IP) and a high-performance nanofiltration (NF) membrane. Herein, an integration of multirole regulations was synchronously realized using poly(acrylic acid) (PAA) as an active additive in a piperazine (PIP) aqueous phase. Thanks to synergistic interactions, including hydrogen bonding, electrostatic interaction, and covalent bonding between PAA and PIP molecules, together with the increased viscosity of the solution, PIP diffusion was rationally controlled. Moreover, interfacial polycondensation was also restrained via the modestly reduced pH of the aqueous solution. These contribute to the formation of a thinner, looser, more hydrophilic, and higher negatively charged PAA-decorated polyamide selective layer with a unique nanostrand-nodule morphology. The harvested NF-PAA/PIP membrane showed an ∼70% rise in water permeability (up to 23.5 L·m-2·h-1·bar-1) while retaining high Na2SO4 and dye rejections. Furthermore, the optimized NF-PAA/PIP membrane presented a superior fouling resistance capability for typical pollutants, as well as long-term stability during successive filtration. Thus, this work offers a straightforward and impactful approach to regulating IP and promoting NF membrane properties.

MXene Nanosheet Templated Nanofiltration Membranes toward Ultrahigh Water Transport

The demand for thin-film composite (TFC) nanofiltration membranes with superior permeance and high rejection is gradually increasing for seawater desalination and brackish water softening. However, improving the membrane permeance remains a great challenge due to the formation of excrescent polyamide in the substrate pores and thick polyamide film. Herein, we fabricated a high-performance TFC nanofiltration membrane via a classical interfacial polymerization reaction on a two-dimensional lamellar layer of transition-metal carbides (MXene). The MXene layer promoted the absorption of the reactive monomer, and higher amine monomer concentration facilitated the self-sealing and self-termination of interfacial polymerization to generate a thinner outer polyamide film from 68 to 20 nm. The almost nonporous lamellar interface inhibited the formation of inner polyamide in the substrate pores. In addition, the MXene lamellar layer could be eliminated by mild oxidation after interfacial polymerization to avoid imparted additional hydraulic resistance. The resulting TFC membrane conferred a high rejection above 96% for Na₂SO₄ and excellent permeance of 45.7 L·m^-2·h^-1·bar^-1, which was almost 4.5 times higher than that of the control membrane (10.2 L·m^-2·h^-1·bar^-1). This research provides a feasible strategy for fabricating a high-performance nanofiltration membrane using two-dimensional nanosheets as a templated interface.