Scalable Preparation of Ultraselective and Highly Permeable Fully Aromatic Polyamide Nanofiltration Membranes for Antibiotic Desalination

Membranes are important in the pharmaceutical industry for the separation of antibiotics and salts. However, its widespread adoption has been hindered by limited control of the membrane microstructure (pore architecture and free-volume elements), separation threshold, scalability, and operational stability. In this study, 4,4',4'',4'''-methanetetrayltetrakis(benzene-1,2-diamine) (MTLB) as prepared as a molecular building block for fabricating thin-film composite membranes (TFCMs) via interfacial polymerization. The relatively large molecular size and rigid molecular structure of MTLB, along with its non-coplanar and distorted conformation, produced thin and defect-free selective layers (~27 nm) with ideal microporosities for antibiotic desalination. These structural advantages yielded an unprecedented high performance with a water permeance of 45.2 L m-2 h-1 bar-1 and efficient antibiotic desalination (NaCl/adriamycin selectivity of 422). We demonstrated the feasibility of the industrial scaling of the membrane into a spiral-wound module (with an effective area of 2.0 m2). This module exhibited long-term stability and performance that surpassed those of state-of-the-art membranes used for antibiotic desalination. This study provides a scientific reference for the development of high-performance TFCMs for water purification and desalination in the pharmaceutical industry.

Surface modification of FeⅢ-juglone coating on nanofiltration membranes for efficient biofouling mitigation

Nanofiltration membranes have increasingly played a vital role in the purification of surface water and the recycling of wastewater. However, the problem of membrane biofouling, which leads to shortened service life and increased energy consumption, has hindered the widespread application of nanofiltration membranes. In this study, we developed functionalized nanofiltration membranes with anti-adhesive and anti-biofouling properties by coordinating FeIII and juglone onto commercial nanofiltration membranes in a facile and viable manner. Due to the hydrophilic nature of the FeⅢ-juglone coating as well as its ultra-thin thickness and minimal impact on the membrane pores, the permeance of the optimally modified membrane even increased slightly (14 %). The outstanding anti-adhesive property of the FeⅢ-juglone coating was demonstrated by a significant reduction in the adsorption of proteins and bacteria. Furthermore, the modified membranes exhibited lower flux decline amplitude and reduced biofilm deposition during dynamic fouling experiment, further supporting the outstanding anti-biofouling performance of the nanofiltration membrane after the modification with FeⅢ-juglone coating. This study presents a novel and feasible approach for simultaneously improving the water permeance, anti-adhesive property and anti-biofouling property of commercial nanofiltration membranes.

Photoelectrocatalytic modification of nanofiltration membranes with SrF2/Ti3C2Tx to simultaneously enhance heavy metal ions rejection and permeability

Heavy metal pollution can significantly harm water systems and human health. Combining photoelectrocatalytic (PEC) and nanofiltration (NF) membrane separation technologies can effectively remove heavy metal ions from wastewater. In this study, a water bath method was used to form SrF2/Ti3C2Tx (ST) nanoparticles on the surface of polyvinylidene fluoride (PVDF) membranes and an additional polyamide (PA) functional layer was formed at the interface by crosslinking. ST@PA composite NF membranes (STPP) with good photocatalytic performance were obtained. The separation and catalytic properties of the STPP membranes were controlled by the ST content, which modifies the surface structure and properties of the membranes. The membrane with optimal ST crosslinking exhibited a water contact angle of 50.8°, pure water flux of 24.6 L·m-2·h-1·bar-1, and rejection rates of Mn2+, Ni2+, Cu2+, and Zn2+ of 98.8%, 95.3%, 95.7%, and 97.3%, respectively, under PEC-assisted separation with visible light illumination from a Xe lamp (300 W) and an applied voltage (2 V). The STPP membranes showed improved rejection rates of heavy metal ions under PEC-assisted operation. The mechanism for the improved membrane performance under PEC conditions was preliminarily clarified considering the relationship between the photocatalytic and filtration properties of STPP membranes along with the influence of light irradiation and an external voltage on the heavy metal ions. The generation of electrons, holes, superoxide radicals, and hydroxyl radicals during membrane operation enhances the rejection rates of heavy metal ions. Based on these results, STPP membranes are considered a promising technology for industrial applications in heavy metal removal.

Tailoring the performance of composite PEI nanofiltration membranes via incorporating activated cyclodextrins

Cyclodextrins (CDs) with unique cavity structures have been used as materials for nanofiltration membrane fabrications. In the present work, the activated CD (O-CD), oxidated by NaIO4, and polyethyleneimine (PEI) were co-deposited on a hydrolyzed polyacrylonitrile support, post-treated by glycerol protection and heating treatment, to prepare nanofiltration membranes with low molecular weight cut-off (MWCO). As the cavities in CD present and the aldehyde groups introduced after oxidation, the O-CDs were expected to crosslink the PEI layer and provide extra permeating channels. The filtration experiments showed that the incorporation of O-CDs improved the permeances of the O-CD-PEI/HPAN nanofiltration membranes. The performance can be tailored by the control of the loading or the oxidation degree of the O-CD. At optimal conditions, the permeance increment was nearly double (from 9.2 to 21.1 Lm-2·h-1·bar-1). While the selectivity was without significant sacrifice, the rejection of PEG 200 remained around 90%. Meanwhile, the membrane stability was demonstrated by pro-longed filtratiing a PEG 200 aqueous solution. The constant permeance and rejection confirmed the O-CD-PEI/HPAN membranes were stable. The incorporation of activated CD in PEI offers a facile strategy to promote the permeance of PEI-based membranes.

Tuning nanofiltration membrane performance: OH-MoS2 nanosheet engineering and divalent cation influence on fouling and organic removal

Natural organic matter (NOM) present in surface water causes severe organic fouling of nanofiltration (NF) membranes employed for the production of potable water. Calcium (Ca2+) and magnesium (Mg2+) are alkaline earth metals present in natural surface water and severely exacerbate organic fouling owing to their ability to cause charge neutralization, complexation, and bridging of NOM and the membrane surface. Hence, it is of practical significance to engineer membranes with properties suitable for addressing organic fouling in the presence of these cations. This study employed OH-functionalized molybdenum disulphide (OH-MoS2) nanosheets as nanofillers via the interfacial polymerization reaction to engineer NF membranes for enhanced removal of NOM and fouling mitigation performance. At an optimized concentration of 0.010 wt.% of OH-MoS2 nanosheet, the membrane was endowed with higher hydrophilicity, negative charge and rougher membrane morphology which enhanced the pure water permeance by 46.33% from 11.2 to 16.39 L m-2 h-1 bar-1 while bridging the trade-off between permeance and salt selectivity. The fouling performance was evaluated using humic acid (HA) and sodium alginate (SA), which represent the hydrophobic and hydrophilic components of NOM in the presence of 0, 0.5, and 1 mM Ca2+ and Mg2+, respectively, and the performance was benchmarked with control and commercial membranes. The modified membrane exhibited normalized fluxes of 95.09% and 93.26% for HA and SA, respectively, at the end of the 6 h filtration experiments, compared to the control membrane at 89.71% and 74.25%, respectively. This study also revealed that Ca2+ has a more detrimental effect than Mg2+ on organic fouling and NOM removal. The engineered membrane outperformed the commercial and the pristine membranes during fouling tests in the presence of 1 mM Ca2+ and Mg2+ in the feed solution. In summary, this study has shown that incorporating OH-MoS2 nanosheets into membranes is a promising strategy for producing potable water from alternative water sources with high salt and NOM contents.

Enhancing the removal of organic micropollutants by nanofiltration membrane with Fe (III)-tannic acid interlayer: Mechanisms and environmental implications

Nanofiltration technology has been applied in a variety of water treatment scenarios. However, conventional thin-film composite (TFC) membranes fail to remove emerging organic micropollutants (OMPs) efficiently. Here we applied thin-film nanocomposite membrane with an interlayer (TFNi) of Fe (III)-tannic acid to remove various types of OMPs, such as endocrine disrupting chemicals (EDCs), pharmaceutically active compounds (PhACs), and perfluoroalkyl substances (PFASs). Compared to the pristine TFC membrane, TFNi membrane exhibited crumpled morphology and its rejection layer was denser, better cross-linked and possessed smaller average pore size with narrower distribution. Significant enhancement in water-OMPs selectivity of PhACs and PFASs was observed. The mechanism lies in the effects of interlayer in improving the membrane permeance to water and meanwhile reducing the permeance to some OMPs by enhancing size exclusion effects. This work confirms the effectiveness of using TFNi membrane to simultaneously enhance the OMPs rejection and water permeance. The unraveled mechanism might inspire the future development of high-performance nanofiltration membranes targeting OMPs removal.

In situ regulation of selectivity and permeability by electrically tuning pore size in trans-membrane ion process

Regulating ion transport behavior through pore size variation is greatly attractive for membrane to meet the need for precise separation, but fabricating nanofiltration (NF) membranes with tunable pore size remains a huge challenge. Herein, a NF membrane with electrically tunable pores was fabricated by intercalating polypyrrole into reduced graphene oxide interlayers. As the potential switches from reduction to oxidation, the membrane pore size shrinks by 11%, resulting in a 16.2% increase in salt rejection. The membrane pore size expands/contracts at redox potentials due to the polypyrrole volume swelling/shrinking caused by the insertion/desertion of cations, respectively. In terms of the inserted cation, Na+ and K+ induce larger pore-size stretching range for the membrane than Ca2+ due to greater binding energy and larger doping amount. Such an electrical response characteristic remained stable after multiple cycles and enabled application in ion selective separation; e.g., the Na+/Mg2+ separation factor in the reduced state is increased by 41% compared to that in the oxide state. This work provides electrically tunable nanochannels for high-precision separation applications such as valuable substance purification and resource recovery from wastewater.

Influence of pH and NaCl on the rejection of glycine and triglycine in binary solutions for desalination with diananofiltration

Nanofiltration can be used as the last step in the purification of the biomolecules that are present in many industrial by-products, such as biological protein hydrolysates. The present study explored the variation in glycine and triglycine rejections in binary solutions with NaCl at different feed pHs with two nanofiltration membranes: MPF-36 and Desal 5DK with molecular weight cut-offs of 1000 and 200 g mol^-1, respectively. First, water permeability coefficient showed a n-shaped curve with feed pH, which was more evident for the MPF-36 membrane. Second, membrane performance with single solutions was studied and the experimental data were fitted with the Donnan steric pore model with dielectric exclusion (DSPM-DE) to explain the variations of solute rejection with feed pHs. Glucose rejection was assessed to estimate the membrane pore radius of the MPF-36 membrane, and a pH dependence was observed. For a tight membrane (Desal 5DK), glucose rejection was close to unity and the membrane pore radius was estimated from the glycine rejection in the feed pH range from 3.7 to 8.4. Glycine and triglycine rejections showed a pH-dependence with a u-shaped curve, even for the zwitterion species. In binary solutions, glycine and triglycine rejections decreased with NaCl concentration, especially in the MPF-36 membrane. Triglycine rejection was always higher than NaCl rejection and it was estimated that triglycine can be desalted using a continuous diananofiltration the Desal 5DK membrane.

Removal of natural organic matter from surface water sources by nanofiltration and surface engineering membranes for fouling mitigation - A review

Given that surface water is the primary supply of drinking water worldwide, the presence of natural organic matter (NOM) in surface water presents difficulties for water treatment facilities. During the disinfection phase of the drinking water treatment process, NOM aids in the creation of toxic disinfection by-products (DBPs). This problem can be effectively solved using the nanofiltration (NF) membrane method, however NOM can significantly foul NF membranes, degrading separation performance and membrane integrity, necessitating the development of fouling-resistant membranes. This review offers a thorough analysis of the removal of NOM by NF along with insights into the operation, mechanisms, fouling, and its controlling variables. In light of engineering materials with distinctive features, the potential of surface-engineered NF membranes is here critically assessed for the impact on the membrane surface, separation, and antifouling qualities. Case studies on surface-engineered NF membranes are critically evaluated, and properties-to-performance connections are established, as well as challenges, trends, and predictions for the field's future. The effect of alteration on surface properties, interactions with solutes and foulants, and applications in water treatment are all examined in detail. Engineered NF membranes containing zwitterionic polymers have the greatest potential to improve membrane permeance, selectivity, stability, and antifouling performance. To support commercial applications, however, difficulties related to material production, modification techniques, and long-term stability must be solved promptly. Fouling resistant NF membrane development would be critical not only for the water treatment industry, but also for a wide range of developing applications in gas and liquid separations.

Plasma-assisted in-situ preparation of graphene-Ag nanofiltration membranes for efficient removal of heavy metal ions

Graphene-based membranes have been considered as promising separation membranes for water treatments due to their unique two-dimensional confined channels. However, subject to the preparation technology, the effective construction of graphene-based filtration membranes with suitable separation ability on heavy metal ions still face considerable challenges. Herein, we have successfully constructed a kind of graphene-based (reduced graphene oxide, rGO) nanofiltration membranes by adopting a plasma-assisted in-situ photocatalytic reduction method. Graphene oxide-Ag (GO-Ag) composite sheets are prepared firstly and then assembled into membranes by vacuum filtration. With the use of Ag nanoparticles as plasmonic photocatalyst, GO-Ag films can be in-situ reduced, leading to the formation of rGO-based composite membranes. Thanks to the mild in-situ reduction process, the filtration ability on heavy metal ions (Cr(VI), Cr³⁺, Cu²⁺ and Pb²⁺) caused by lamellar structure is well retained in the as-formed rGO-Ag membranes. Especially, when treating the typical toxic Cr(VI) solution, the retention capacity, water flux and stability of rGO-Ag membranes are all improved compared with that of the original GO-Ag ones. In addition, the effectively rejection of Cr(VI) from mixed solutions containing both Cr(VI) and Cr(III) also suggests the good applicability of such rGO-Ag membranes in a complex wastewater system.

Sustainable management of landfill leachate concentrate via nanofiltration enhanced by one-step rapid assembly of metal-organic coordination complexes

Sustainable treatment of the highly saline landfill leachate concentrate for application as green fertilizer calls for effective fractionation of the existing humic substances and inorganic salts; advanced selective nanofiltration membranes are proposed for this. One-step, rapid assembly of a tannic acid-Fe³⁺ coordination complex is a promising strategy to endow the membranes with an enhanced nanofiltration performance. In this study, a robust and homogeneous tannic acid-Fe³⁺ coordination complex layer was effectively coated onto the surface of a loose nanofiltration substrate in an extremely short time (15 s). After the coating of the tannic acid-Fe³⁺ coordination complex layer, the nanofiltration membrane showed a significantly reduced molecule weight cutoff (i.e., reduction from 601 to 279 Da) and thus enhanced selectivity towards humic substances. Specifically, the rejection to humic substances of the coated nanofiltration membrane increased from 95.31±0.54% to 99.32±0.18% with negligible rise in salt rejection, demonstrating an enhanced fractionation efficacy for humic substances and salts. Assisted by a diafiltration operation with the coated nanofiltration membrane, humic substances in the landfill leachate concentrate were effectively purified and extracted with 96.60% recovery. Particularly, the humic substances were linearly enriched by ca. 7.8 folds (i.e., from 1837 to 13970 mg·L^-1) with a purity of 98.91% for potential application as liquid fertilizer. The one-step rapid tannic acid-Fe³⁺ coordination complex coating exhibits an impressive efficacy to engineer advanced nanofiltration membranes that could be applied at a large scale for sustainable resource extraction from landfill leachate concentrate.

Nanovoid Membranes Embedded with Hollow Zwitterionic Nanocapsules for a Superior Desalination Performance

In order to lower the capital and operational cost of desalination and wastewater treatment processes, nanofiltration (NF) membranes need to have a high water permeation and ionic rejection, while also maintaining a stable performance through antifouling resistance. Recently, Turing-type reaction conditions [ Science 2018, 360, 518-521] and sacrificed metal organic frame (MOF) nanoparticles [ Nat. Commun. 2018, 9, 2004] have been reported to introduce nanovoids into thin-film composite (TFC) polyamide (PA) NF membranes for an improved performance. Herein, we report a one-step fabrication of thin-film nanocomposite membranes (TFNM) with controllable nanovoids in the polyamide layer by introducing hollow zwitterionic nanocapsules (HZN_Cs) during interfacial polymerization. It was found that embedding HZN_Cs increases the membrane internal free volume, external surface area, and hydrophilicity, thus enhancing the water permeation and antifouling resistance without trading off the rejection of multivalent ions. For example, water permeation of the NF membranes embedded with about 19.0 wt % of HZN_Cs (73 L m^-2 h^-1) increased by 70% relative to the value of the control TFC NF membrane without HZN_Cs (43 L m^-2 h^-1). This increase comes while also maintaining 95% rejection of Na₂SO₄. Further, we also determined the effect of the mass loading of HZN_Cs on the top surface of the TFC NF membranes on the membrane performance. This work provided a direct and simple route to fabricate advanced desalination membranes with a superior separation performance.

Novel polyvinylidene fluoride nanofiltration membrane blended with functionalized halloysite nanotubes for dye and heavy metal ions removal

Membrane separation is an effective method for the removal of hazardous materials from wastewater. Halloysite nanotubes (HNTs) were functionalized with 3-aminopropyltriethoxysilane (APTES), and novel polyvinylidene fluoride (PVDF) nanofiltration membranes were prepared by blending with various concentrations of APTES grafted HNTs (A-HNTs). The morphology structure of the membranes were characterized by scanning electron microscope (SEM) and atomic force microscopy (AFM). The contact angle (CA), pure water flux (PWF) and antifouling capacity of membranes were investigated in detail. In addition, the separation performance of membranes were reflected by the removal of dye and heavy metal ions in simulated wastewater. The results revealed that the hydrophilicity of A-HNTs blended PVDF membrane (A-HNTs@PVDF) was enhanced significantly. Owing to the electrostatic interaction between membrane surface and dye molecules, the dye rejection ratio of 3% A-HNTs@PVDF membrane reached 94.9%. The heavy metal ions rejection ratio and adsorption capacity of membrane were also improved with the addition of A-HNTs. More importantly, A-HNTs@PVDF membrane exhibited excellent rejection stability and reuse performances after several times fouling and washing tests. It can be expected that the present work will provide insight into a new method for membrane modification in the field of wastewater treatment.