Liquid-like polymer-based self-cleaning coating for effective prevention of liquid foods contaminations

Engineered Sustainable Omniphobic Coatings to Control Liquid Spreading on Food-Contact Materials

The adhesion of sticky liquid foods to a contacting surface can cause many technical challenges. The food manufacturing sector is confronted with many critical issues that can be overcome with long-lasting and highly nonwettable coatings. Nanoengineered biomimetic surfaces with distinct wettability and tunable interfaces have elicited increasing interest for their potential use in addressing a broad variety of scientific and technological applications, such as antifogging, anti-icing, antifouling, antiadhesion, and anticorrosion. Although a large number of nature-inspired surfaces have emerged, food-safe nonwetted surfaces are still in their infancy, and numerous structural design aspects remain unexplored. This Review summarizes the latest scientific research regarding the key principles, fabrication methods, and applications of three important categories of nonwettable surfaces: superhydrophobic, liquid-infused slippery, and re-entrant structured surfaces. The Review is particularly focused on new insights into the antiwetting mechanisms of these nanopatterned structures and discovering efficient platform methodologies to guide their rational design when in contact with food materials. A detailed description of the current opportunities, challenges, and future scale-up possibilities of these nanoengineered surfaces in the food industry is also provided.

Multifunctional slippery photothermal coating

Slippery liquid-infused porous surface (SLIPS) has shown significant application values in various areas and has been commonly obtained by injecting the water-immiscible lubricant into a low-surface-energy modified micro/nano-structured surface. Constrained by the availability of desirable structured substrates or simple preparation schemes, the exploration of SLIPS with multifunctionality and universality that is facile to fabricate and robust in realistic applications remains challenging. Herein, we propose a one-step, fluoride-free and unconventional protocol based on a one-pot reaction of polysilazane (PSZ), silicone oils and multiwalled carbon nanotubes (MWCNT), which creates not only the favorable micro/nano-scale physical structures and surface chemistry for the excellent slippery property (sliding angle < 3°) and robust lubricant retention, but also the superior photothermal responsiveness for the potential multifunctional applications. It has been demonstrated that the proposed multifunctional slippery photothermal coating (MSPC) displayed outstanding potential in corrosion resistance, droplet manipulation and anti/de-icing. We envision that the proposed strategy could be realized in the real-life applications.

Mechanochemical Activation of Silicone for Large-Scale Fabrication of Anti-Biofouling Liquid-like Surfaces

Large-scale preparation of liquid-like coatings with perfect transparency via solventless and room-temperature processes using low-cost and biocompatible materials is of tremendous interest for a broad range of applications. Here, we present a mechanochemical activation strategy for solventless grafting of poly(dimethylsiloxane) (PDMS) onto glass, silicon wafers, and ceramics. Activation is achieved via ball milling PDMS without using any solvents or additives prior to application. Ball milling results in chain scission and generation of free radicals, allowing room-temperature grafting at durations ≤1 h. The deposition of ball-milled PDMS can be facilitated by brushing or drop-casting, enabling large-scale applications. The resulting surfaces facilitate the sliding of droplets at angles <20° for liquids with surface tension ranging from 22 to 73 mN/m. An important application for public health is generating anti-biofouling coatings on sanitary ware. For example, PDMS-grafted surfaces prepared on a regular-size toilet bowl exhibit a 105-fold decrease in the attachment of bacteria from urine. These findings highlight the significant potential of mechanochemical processes for the practical preparation of liquid-like surfaces.

Dependence of Slippery and Elastic Properties of Thin Polymer Films on the Grafted Flexible Sidechain Amount

In modern life, people face a wide number of sticky problems when adhesion is highly undesirable: water and dirt stick to clothes, useful materials stick to the walls of their containers and cannot be fully used, water sticking and freezing on airplane wings affects handling and can be dangerous, biological liquids can stick and form clots inside medical devices threatening patients' lives, etc. Slippery liquid-infused porous surfaces (SLIPSs) with pressure stable omniphobicity could help to solve these issues. Lubricant depletion from porous surface and subsequent degradation of omniphobic properties is the major problem for SLIPS. It could be resolved by attaching flexible, liquid-like sidechains to the polymer matrix. Understanding the relationship between the structure of such polymer films and wetting effects is therefore of great importance. The present work is devoted to the study of droplet pinning on crosslinked polydimethylsiloxane (PDMS) polymer films with varied amounts of attached flexible PDMS sidechains and clarification of the relationship between slippery and viscoelastic properties of the films. An one-stage approach to the synthesis of such slippery coatings on smooth and porous substrates in "eco-friendly" pressurized CO₂ solutions is proposed. Pinning force and Young's modulus (E) of the films on silicon substrates with variation of the grafted sidechains amount (x) are measured. The non-monotonic dependence of the pinning force on the amount of sidechains is obtained: the pinning force decreases at small x values (region I) and starts to increase at higher x (region II). The effects of the grafted sidechains amount, as well as matrix softening, are discussed for each case. It is demonstrated that the proposed method of film synthesis allows one to obtain thin, uniform coatings on fabrics without gluing the fibers. Such coatings with an optimal amount of PDMS sidechains demonstrate decreased sliding angles for droplets of water and aqueous alcohol solutions, as compared to PDMS coatings without grafted sidechains. The proposed technique may be of interest for deposition of coatings on porous surfaces having a complex morphology, such as textiles, aerogels, porous electrodes, etc.

Advances and challenges in slippery covalently-attached liquid surfaces

Over the past decade, a new class of slippery, anti-adhesive surfaces known as slippery covalently-attached liquid surfaces (SCALS) has emerged, characterized by low values of contact angle hysteresis (CAH, less than 5°) with water and most solvents. Despite their nanoscale thickness (1 to 5 nm), SCALS exhibit behavior similar to lubricant-infused surfaces, including high droplet mobility and the ability to prevent icing, scaling, and fouling. To date, SCALS have primarily been obtained using grafted polydimethylsiloxane (PDMS), though there are also examples of polyethylene oxide (PEO), perfluorinated polyether (PFPE), and short-chain alkane SCALS. Importantly, the precise physico-chemical characteristics that enable ultra-low CAH are unknown, making rational design of these systems impossible. In this review, we conduct a quantitative and comparative analysis of reported values of CAH, molecular weight, grafting density, and layer thickness for a range of SCALS. We find that CAH does not scale monotonically with any reported parameter; instead, the CAH minimum is found at intermediate values. For PDMS, optimal behavior is observed at advancing contact angle of 106°, molecular weight between 2 and 10 kg mol^-1, and grafting density of around 0.5 nm^-2. CAH on SCALS is lowest for layers created from end-grafted chains and increases with the number of binding sites, and can generally be improved by increasing the chemical homogeneity of the surface through the capping of residual silanols. We review the existing literature on SCALS, including both synthetic and functional aspects of current preparative methods. The properties of reported SCALS are quantitatively analyzed, revealing trends in the existing data and highlighting areas for future experimental study.

Omniphobic liquid-like surfaces

Liquid-repellent surfaces, especially smooth solid surfaces with covalently grafted flexible polymer brushes or alkyl monolayers, are the focus of an expanding research area. Surface-tethered flexible species are highly mobile at room temperature, giving solid surfaces a unique liquid-like quality and unprecedented dynamical repellency towards various liquids regardless of their surface tension. Omniphobic liquid-like surfaces (LLSs) are a promising alternative to air-mediated superhydrophobic or superoleophobic surfaces and lubricant-mediated slippery surfaces, avoiding fabrication complexity and air/lubricant loss issues. More importantly, the liquid-like molecular layer controls many important interface properties, such as slip, friction and adhesion, which may enable novel functions and applications that are inaccessible with conventional solid coatings. In this Review, we introduce LLSs and their inherent dynamic omniphobic mechanisms. Particular emphasis is given to the fundamental principles of surface design and the consequences of the liquid-like nature for task-specific applications. We also provide an overview of the key challenges and opportunities for omniphobic LLSs.

Super-Slippery Poly(Dimethylsiloxane) Brush Surfaces: From Fabrication to Practical Application

Superwetting surfaces with special slippery performances have been the focus of practical applications and basic research for decades. Compared to superhydrophobic/superoleophobic and slippery liquid-infused porous surfaces (SLIPS), liquid-like covalently attached poly(dimethylsiloxane) (PDMS) brush surfaces have no trouble in constructing the micro/nanostructure and the loss of infused lubricant, meanwhile, it can also provide lots of new advantages, such as smooth, transparent, pressure- and temperature-resistant, and low contact angle hysteresis (CAH) to diverse liquids. This paper focuses on the relationship between the wetting performance and practical functional application of PDMS brush surfaces. Recent progress of the preparation of PDMS brush surfaces and their super-slippery performances, with a special focus on diverse functional applications were summarized. Finally, perspectives on future research directions are also discussed.

Lubricant-entrenched Slippery Surface-based Nanocarriers to Avoid Macrophage Uptake and Improve Drug Utilization

INTRODUCTION

Reducing the protein adsorption of nanoparticles (NPs) as drug carriers to slow their rapid clearance by macrophages uptake is a critical challenge for NPs clinical translational applications. Despite extensive research efforts to inhibit cellular uptake, including covering biological agents or surface chemical coatings to impart "stealth" properties to NPs, their stability remains insufficient.

OBJECTIVES

Developed a novel surface modification technology based on a physical infusion engineering approach to achieve persistent inhibition of protein adhesion and cellular uptake by nanocarriers.

METHODS

The nanoparticles were prepared based on conventional drug carrier mesoporous silica NPs through a two-step process. A functional nanoscale slippery surface was formed by grafting "liquid-like" brushes on the particles surface, and then a lubricant-entrenched slippery surfaces (LESS) was formed by infusing silicone oil lubricant into the entire surface. Co-incubation with macrophages (in vitro and in vivo) was used to examine the anti-uptake properties of modified NPs. The anti-adhesion properties of LESS coating surfaces to various liquids, proteins and cells were used to analyze the anti-uptake mechanism. Loaded with drugs, combined with tumor models, to evaluate the drug utilization of modified NPs.

RESULTS

Relying on the stable and slippery LESS coating, the modified surface could prevent the adhesion of various liquids and effectively shield against the adhesion of proteins and cells, as well as remarkably reduce macrophage cellular uptake in vitro and in vivo. In addition, the LESS coating does not affect cell activity and allows NPs to be loaded with drugs, significantly improving the utilization of drugs in vitro and in vivo. This allows the NPs to reach to the target tumor site for drug delivery without active clearance by macrophages.

CONCLUSION

Our research introduces a new nanocarrier technology to improve anti-biofouling performance and stealth efficiency that will facilitate the development of nanomedicines for clinical transformation applications.

Quasi-Liquid Surfaces for Sustainable High-Performance Steam Condensation

Sustainable high-performance steam condensation is critical to reducing the size, weight, and cost of water and energy systems. It is well-known that dropwise condensation can provide a significantly higher heat-transfer coefficient than filmwise condensation. Tremendous efforts have been spent to promote dropwise condensation by achieving a nonwetting state on superhydrophobic surfaces and a slippery state on liquid-infused surfaces, but these surfaces suffer from severe durability challenges. Here, we report sustainable high-performance dropwise condensation of steam on newly developed durable quasi-liquid surfaces, which are easily made by chemically bonding quasi-liquid polymer molecules on solid substrates. As a result, the solid/water interface is changed to a quasi-liquid/water interface with minimal adhesion and extraordinary durability. The quasi-liquid surface with ultralow contact angle hysteresis down to 1° showed a heat-transfer coefficient up to 70 and 380% higher than those on conventional hydrophobic and hydrophilic surfaces, respectively. Furthermore, we demonstrated that the quasi-liquid coating exhibited a sustainable heat-transfer coefficient of 71 kW/(m² K) at a heat flux of 420 kW/m² under a prolonged period of 39 h in continuous steam condensation. Such a quasi-liquid surface has the potential to sustain high-performance dropwise condensation of steam and address the long-standing durability challenge in the field.

Integrated Multiplex Sensing Bandage for In Situ Monitoring of Early Infected Wounds

Infection, the most common complication of chronic wounds, has placed tremendous burden on patients and society. Existing care strategies could hardly reflect in situ wound status, resulting in overly aggressive or conservative therapeutic options. Multiplexed tracking of wound markers to obtain diagnostic information in a more accurate way is highly promising and in great demand for the emerging development of personalized medicine. Here, an integrated multiplex sensing bandage (MSB) system, including a multiplex sensor array (MSA), a corresponding flexible circuit, and a mobile application, was developed for real-time monitoring of sodium, potassium, calcium, pH, uric acid, and temperature indicators in the wound site to provide a quantitative diagnostic basis. The MSB was optimized for wound-oriented management applications, which exhibits a broad linear response, excellent selectivity, temporal stability, mechanical stability, reproducibility, and reliable signal transmission performance on the aforementioned physiological indicators. The results of in vivo experiments demonstrate that the MSA is capable of real-time monitoring of actual wounds as well as early prediction of infection. The results ultimately point to the potential clinical applicability of the MSB, which might benefit the quantifications of the complexity and diversity of the wound healing process. This work provides a unique strategy that holds promise for broad application in optimizing wound management and even coping with other diseases.